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TABLE OF CONTENTS

Safety Information ......................................................................................................................... 3

Package Contents ......................................................................................................................... 5

Hardware Contents ....................................................................................................................... 6

Preparation ................................................................................................................................... 6

Assembly Instructions ................................................................................................................... 7

Operating Instructions ................................................................................................................... 14

Care and Maintenance .................................................................................................................. 17

Troubleshooting ............................................................................................................................ 20

Warranty ....................................................................................................................................... 22

Replacement Parts List ................................................................................................................ 23

MODEL #DGA480BSP/DGA480BSP-D

4-BURNER LP GAS GRILL

WITH SIDE BURNER

Français p.

Français p. 26

Español p. 51

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

Bottom Shelf

Locking Caster

Caster

Cart Left Side Panel

Cart Right Side Panel

Cart Rear Panel

Upper Door Brace

Left Door Assembly

Right Door Assembly

Door Handle

Door Handle Sleeve

AA Battery

Main Burner Control Knob (Lg)

Side Burner Control Knob (Sm)

Grill Body

Left Side Burner Assembly

Side Burner Cooking Grate

Right Shelf Assembly

Grease Pan

Grease Cup

Lid Handle

Lid Handle Bezel

Warming Rack

Heat Tent

Cooking Grate

PART DESCRIPTION QUANTITY

ASSEMBLY INSTRUCTIONS

OPERATING INSTRUCTIONS

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

The burner will not
light using the
ignitor procedure
(weak or no spark
being generated).

1. The igniter electrode may be
covered with grease or residue.

2. The igniter electrode may have a
loose or disconnected wire.

3. Cracked or broken ignition
electrode.

4. Dead battery or faulty battery
connection.

1. Clean the ignitor electrode.

2. Check the connection
and reconnect any loose or
disconnected wires.

3. Replace ignition electrode (see
Replacement Parts List).

4. Perform any of the following:
  a. Replace battery
  b. Check to see if battery is
inserted correctly.
  c. Check for any corrosion
around battery terminals.
  d. Check wire connections as
stated above.

HARDWARE CONTENTS

(shown actual size)

M6 x 12

Screw

Qty. 29

M6 x 20

Screw

Qty. 4

Plain

Washer

Qty. 16

M4 x 10

Screw

Qty. 10

Spring

Washer

Qty. 16

Hardware Used

x 5

M6 x 16 Screw

8. Lock the back two casters to ensure the cart

doesn’t move. Carefully place the grill body (O)

over the mounting tabs on the cart side panels

(D and E) and onto the cart. Adjust the grill

body (O) so that the holes in the grill body (O)

are aligned with the holes in the tabs of the

cart side panels (D and E). NOTE: Make sure

the gas hose is inside the cart. Secure the

grill body (O) using 2 screws (EE) on each side.

9. Attach two screws (FF) to the grill body (O) as

illustrated. Do not fully tighten screws (leave

approximately 5 mm). Align the key holes in

the left side burner assembly (P) with the two

screws (FF) just installed in the grill body (O)

and tighten screws. Insert three screws (FF) in

the remaining holes in the supports and tighten.

Align the side burner tubing with the side burner

orifice and insert the tubing into the orifice.

Use 2 screws (DD) to secure the side burner

orifice and side burner orifice support to the side

burner support. Attach the ignition wiring to the

electrode. Align the key holes on the burner tray

with the side burner cooking grate (Q) and set

in place.

WARNING

: IT IS VERY IMPORTANT TO CHECK

AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 11.
FAILURE TO DO SO MAY
RESULT IN FIRE OR
EXPLOSION, POSSIBLY
CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.

11. Open the lid and place the four heat tents (X)

on the brackets directly above the burners.

12. Place cooking grates (Y) on the grill body

braces and grill rear panel, then insert the

warming rack (W) into the 2 holes located

on the back edge of the grill body (O).

13. Insert the grease pan (S) into position by

sliding it in the grill body (O) from the rear,

along the rails located just below the

underside of the grill body (O). Insert the

grease cup (T) into position by sliding it onto

the rails located on the bottom side of the

grease pan (S).

If you have any questions regarding the product, please call customer service at 1-800-963-0211,
8:00 a.m. – 6:00 p.m., EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m., EST, Friday.

ATTACH YOUR RECEIPT HERE

Serial Number

Purchase Date

Questions, problems, missing parts?

Before returning to your retailer, call our customer

service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].

ANS Z21.58a-2008

CSA 1.6a-2008

Outdoor Cooking

Gas Appliance

Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents list. If any part is missing or damaged, do not
attempt to assemble the product.

Estimated Assembly Time:

minutes with 2 people.

Tools Required for Assembly and Leak Testing (not included):

Phillips screwdriver, Spray bottle

PREPARATION

THIS UNIT IS HEAVY. TWO PEOPLE REQUIRED FOR SAFE ASSEMBLY.

Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.

CAUTION

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the
product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

CAUTION

• Never use charcoal or lighter fluid with the grill.

• Do not use gasoline, kerosene or alcohol for lighting.

• The LP gas supply cylinder used with this appliance must be:

(a) Constructed and marked in accordance with the Specifications for LP-Gas Cylinders

of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,

CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;

and Commission, as applicable; and

(b) Provided with a listed overfilling prevention device.

cooking appliances. This grill is not intended to be used in or installed on recreational

vehicles and/or boats.

• Never keep a filled container in a hot car or car trunk. Heat will cause the gas pressure to

increase, which may open the relief valve and allow gas to escape.

• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn

you severely.

CALIFORNIA PROPOSITION 65

Hardware Used

x 4

M6 x 20 Screw

ASSEMBLY INSTRUCTIONS

14. Remove the igniter cap by turning it counter-

clockwise. Insert the AA battery (L) into the

igniter body with Positive (+) end facing out.

Replace the igniter cap.

15. Open the cart doors and insert the LP gas

cylinder (sold separately) into the nesting hole

located in the bottom shelf. Align the hand

screw coupling of the hose/regulator with the

threaded valve of the cylinder by turning the

LP gas cylinder until positioned correctly.

Hand-tighten the hose/regulator coupling to

the threaded valve of the LP gas cylinder.

Tighten the tank screw until the cylinder is

secure inside the nesting hole of the cart.

DANGER

• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

CAUTION

• Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any

other appliance.

• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

• This grill is for use with propane gas only (propane gas cylinder not included).

• Never attempt to attach this grill to the self-contained propane system of a boat, camper

trailer, motor home or house.

• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked

when not moving the grill.

• Do not use the grill unless it is completely assembled and all parts are securely fastened and

tightened.

• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at

all times.

• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid

burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).

• Do not alter this grill in any manner.

• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or

leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specified by the manufacturer, listed in the repair parts list in this
manual.

• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the

grill before each use. Do not obstruct the flow of gas or ventilation air.

• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability

to properly assemble or safely operate the grill.

• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.

• Do not place this grill on any type of tabletop surface. The grill should be placed on a flat and

level surface.

• Do not use the grill in high winds.

SAFETY INFORMATION

WARNING

Fuels used in gas or oil fired appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm. This product contains chemicals, including lead and lead compounds, known to the State of
California to cause cancer, birth defects or other reproductive harm.

Wash hands after handling.

OPERATING INSTRUCTIONS

CHECKING FOR LEAKS

After all connections are made, check all connections and fittings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent fire or explosion while testing for a leak:

• Always perform leak test prior to lighting the grill.

• Do not smoke while testing for a leak.

• Always perform leak tests outdoors in a well-ventilated area.

• Do not use any source of flame while testing for leaks.

• Do not use the grill until any and all leaks are corrected.

• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service

dealer.

PERFORM LEAK TEST

• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water.

Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.

• Ensure all control knobs are in the ‘OFF’ position.

• Open LP gas tank valve.

• Spray leak test solution on all gas carrying connections and fittings. Presence of bubbles at areas

of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off
the LP gas tank immediately and repair or replace the defective part. Do not use the grill until all
leaks are corrected.

Only use the regulator and hose assembly provided!

If a replacement is necessary, please

call our customer service center. Do not use replacement parts that are not intended for this grill.

CAUTION

CONNECTING GAS CYLINDER

The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specifications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overfilling prevention device.

Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!

If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.

LIMITED WARRANTY

1-Year Limited Warranty

This LP gas grill is warranted for 1 year against broken or damaged parts at the time of purchase.
It is warranted to be free of defects. Paint is warranted to be free of defects except for rust, which may
appear after repeated use.

This warranty does not cover damage or issues related to neglect, abuse, or modifications to the
appliance. Repair labor is not covered.

All parts that meet the warranty requirements will be shipped at no charge via the discretion of the
manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e.
Second Day, overnight, etc.) will be the responsibility of the consumer.

All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase
date. Do not return parts without first obtaining a return authorization number from our customer service.
This service is available by calling toll free 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or
limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply
to you. This warranty gives you specific legal rights and you may also have other legal rights which may
vary from state to state.

GHP Group, Inc.
8280 Austin Avenue
Morton Grove, IL, USA
60053-3207

Item Name: 4-Burner LP Gas Grill with Side Burner
Model #: #DGA480BSP/DGA480BSP-D
Rated BTU: 60,000 BTU/Hr
Product Dimension Assembled: L 53 in. x W 22.7 in. x H 46 in.

(L 135 cm x W 58 cm x H 117 cm)

Product Weight: 105 lbs.(47.6 kgs)

COOKING GRATES

The best time to burn-off the cooking grates is after every use (approx. 15 minutes). The grill is
already hot from cooking thus requiring less fuel to obtain necessary temperature for burn-off.

To burn-off or heat clean your grill, turn the burners to highest position and run for 15 minutes
with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue
from the grates.

The porcelain grates have an enamel finish (similar to glass) and should be handled with care
not to chip.

CARE AND MAINTENANCE

REPLACEMENT PARTS LIST

For replacement parts, call our customer service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m.,
CST, Monday – Friday.

CARE AND MAINTENANCE

BURNER ASSEMBLY

REMOVING THE BURNER ASSEMBLY

1. Make sure all control knobs are in the OFF
position, LP tank valve is closed, and tank
is disconnected from regulator and removed
from grill.

2. Open lid and remove warming rack, cooking
grates, and heat tents.

3. Remove cotter pins at back of burners to detach burners from brackets.

4. Slide burners out of firebox as shown.

Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and hand-tighten
firmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from the regulator
valve when the grill is not in use.

DO NOT obstruct the flow of combustion air and ventilation air to the grill. The propane cylinder must
be arranged for vapor withdrawal and equipped with a listed overfilling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal.

NOTE:

The cylinder must be fully upright

for the cylinder to have vapor withdrawal only.

a. Do not store a spare LP-gas cylinder under or near this appliance.

b. Never fill the cylinder beyond 80 percent full.

c. If the information in (a) and (b) is not followed exactly, a fire causing death or serious
injury may occur.

CAUTION

NOTE:

Other cylinders may be acceptable for use with this appliance provided they are compatible

with the appliance nesting hole and retention means. Refer to Step 15 of the Assembly Instructions
for correct cylinder to cylinder holder connection.

ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.

WARNING

CONNECTING THE LP TANK

1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a
full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use
care – do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only. Do not use tools.

To Disconnect:

Fully close the tank valve by turning clockwise.

Turn the coupling nut counterclockwise until the regulator assembly detaches.

In the connection process, make sure:

• the regulator inlet connector mates with the cylinder valve outlet properly, safely and firmly, and;

•

the LP gas hose does not come in contact or remain in contact with the firebox.

WARNING

LIGHTING THE GRILL

Before first use:

Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important
to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed
and the control knob in the highest position. This will clean the internal parts by burning off any residue
and odor from the manufacturing process.

OPERATING INSTRUCTIONS

If the flame extinguishes accidentally during ignition or operation, immediately TURN OFF

the cylinder valve and then TURN OFF the control knob.

CAUTION

WARNING

1. Check that the control knobs are in the OFF position.
2. Open valve at tank fully by turning counterclockwise.
3. Open lid during lighting.
4. Push igniter down 3 to 4 seconds while turning right side control knob to the HIGH position.
The burner should ignite.
If ignition does not take place within 5 seconds, immediately turn the control knob to the OFF
position. Wait 5 minutes and repeat Step 4 above or refer to match lighting instructions below.
5. Repeat Step 4 above to ignite left side burner.

If the burner still does not light, check that there is gas in the cylinder and follow the match lighting
instructions.

LIGHTING THE GRILL WITH A MATCH

Do not lean over grill when lighting. Read instructions before lighting.

2. Close valve at tank fully by turning clockwise .
3. Close lid.

Turn off LP supply at cylinder when appliance is not in use.

Ensure the grill is cool before cleaning and conducting maintenance and with the gas
supply turned off at the LP gas cylinder.

CAUTION

Warming Rack

Cooking Grates

Heat Tents

5. Detach ignition wire from ignitor as shown.

Burner
Bracket

Cotter Pin

ASSEMBLY INSTRUCTIONS

1. Locate the two locking casters (B) and the

two standard casters (C). Secure the two

locking casters (B) to the rear of the bottom

shelf (A) (the area with the bevel) using

four screws (AA) inserted through four spring

washers (CC), then through four plain washers

(BB) and into the threaded holes on the bottom

shelf (A). Secure the two standard casters (C)

to the front of the bottom shelf (A) using four

screws (AA) inserted through four spring washers

(CC), then through four plain washers (BB) and

into the threaded holes on the bottom shelf (A).

Tighten all screws.

Hardware Used

x 16

M6 x 12 Screw

2. Insert 4 screws (AA) halfway into threaded

holes in bottom shelf (A). Attach the cart left

side panel (D) by placing the panel keyholes

over the screw heads (AA) on left side of

bottom shelf (A). Slide the cart left side panel

(D) so that the screw head is over the smaller

part of the keyhole. Thread the screw (AA)

down snug but do not tighten as some slack

will be necessary in following assembly steps.

Repeat with cart right side panel (E).

4. Insert 2 screws (AA) halfway into the top

front threaded holes of both the cart left side

panel (D) and the cart right side panel (E).

Attach the upper door brace (G) by sliding

the cut-outs in the upper door brace (G)

over the 4 screws (AA) and tightening all 4

screws (AA).

5. Remove preassembled screws (GG) from

the door handles (J). Insert 2 door handle

sleeves (K) into the holes located on the

back of the left door assembly (H). Insert

2 screws (GG) into the door handle sleeves

(K) and into the threaded holes in the door

handle (J). Tighten the screws.

Repeat with right door assembly (I).

6. Attach the left door assembly (H) to the cart

body by aligning the holes in the hinge of the

left door assembly (H) with the holes in the

cart left side panel (D), inserting 4 screws

(DD) and tightening.

Repeat with right door assembly (I).

x 16

Spring

Washer

x 16

Plain

Washer

Hardware Used

x 4

M6 x 12 Screw

Hardware Used

x 4

M6 x 12 Screw

Hardware Used

x 4

M5 x 10 Screw

Hardware Used

x 8

M4 x 10 Screw

CARE AND MAINTENANCE

TROUBLESHOOTING

CLEANING THE BURNER ASSEMBLY

– Make sure the grill is cool

1. Turn gas off at the control knobs and propane tank.
2. Disconnect LP gas cylinder from hose and regulator.
3. Remove warming rack, cooking grates and heat tents.
4. Detach burner by removing the cotter pins at the back of the burners to detach them from the brackets.
5. Detach ignition wire from electrode by hand only. DO NOT use pliers or any other tool as it may
damage the electrode or wire.
6. Lift burner slowly.
7. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.
8. Ensure burner is free of any damage. If damage is found, replace with new burner.
9. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.

RE-INSTALLING THE BURNER

Ensure that gas valve orifices are correctly positioned inside burner inlet (venturi).
The use of a flashlight may be necessary to ensure the correct position.
It is recommended to view the correct position through the firebox vent holes as illustrated below.

WARNING

If the instructions above are not followed, a fire or explosion may result, possibly

causing serious bodily injury or death.

OTHER CARE AND MAINTENANCE

• It is recommended that inspection and service on this appliance be conducted annually by a qualified

service person.

• It is recommended that you regularly check that the outdoor cooking appliance area is clear and free

from combustible material, gasoline and other flammable vapors and liquids.

• It is recommended that you regularly check that the flow of combustion and ventilation air is not

obstructed.

• It is recommended that you regularly check that the ventilation openings of the cylinder enclosure

(cabinet) are free and clear from debris.

• It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a fire beneath the grill.

Burner

RECOMMENDED CLEANING SUPPLIES

Mild liquid dish soap, warm water, nylon cleaning pad, wire brush
DO NOT use cleaners that contain acid, mineral spirits or any abrasive substance.

OUTSIDE SURFACES

It is recommended to use only mild dish soap and hot water to clean grill and grill parts.
Rinse with warm water.

INSIDE BOTTOM PAN OF GRILL BODY

To avoid flare-ups, the bottom pan of the cooking box should be kept clean on a regular basis.
Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm
water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.

HEAT TENTS

Clean residue with wire brush and wash with mild dish soap and warm water. Rinse with warm water.

GREASE CUP

Empty the grease cup and clean with mild dish soap and warm water on a regular basis.

CHECKING THE FLAME

For maximum fuel efficiency and cooking performance, flame should be a blue-yellow color and be
between 1 - 2 inches high.
To check the flame, view the flame through the match
lighting hole in the side of the firebox.

WARNING:

1. Do not store or use gasoline or other

of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
3. This grill is for outdoor use only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. Do not leave a lit grill unattended.
Keep children and pets away from
the grill at all times.

Assembler/Installer: This manual contains important information necessary for the proper

assembly and safe use of this appliance. Read and follow all warnings and instructions before

assembling and using this appliance.

Leave these instructions with the consume

Consumer/User: Follow all warnings and instructions when using this appliance.

Retain these instructions for future reference.

DANGER:

If you smell gas:

1. Shut off gas to the appliance.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

WARNING

DO NOT mix old and new batteries.
DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries.
DO NOT dispose of batteries in fire. Improper disposal may cause batteries to leak or explode.

CARE AND MAINTENANCE

The electronic ignition requires 1 “AA” alkaline battery, which is included.

Correct

Wrong

ASSEMBLY INSTRUCTIONS

3. Insert one screw (AA) halfway into the middle

rear threaded hole on both the cart left side

panel (D) and cart right side panel (E). Attach

the cart rear panel (F) by sliding the keyholes

in the cart rear panel (F) over the inserted

screws. Slide the rear cart panel (F) down to

meet bottom shelf (A). Secure the cart rear

panel (F) to the bottom shelf (A) with 3 screws

(AA). Tighten all screws, including the 2

screws in cart side panels (D and E).

Hardware Used

x 5

M6 x 12 Screw

7. Slip main burner control knobs (M) and side

burner control knob (N) onto the valve stems

located on the front control panel of the grill

body (O). Remove preassembled screws (HH)

from the lid handle. Attach the lid handle (U)

by inserting two screws (HH) from inside the

lid of the grill body (O), through the lid handle

bezels (V), into the handle (U) and tightening

securely.

Hardware Used

x 2

M6 x 25 Screw

Tank

screw

1. The LP gas regulator is equipped
with an excess flow device that
allows sufficient gas to the burners
  under normal circumstances. Rapid
  changes in pressure can trigger this
device and prevent all but minimal
flow of gas to the burner, causing
a low flame and low heat output.
  This is typically caused by the
  LP gas cylinder valve being turned
open when one or more burner
valves (control knobs) is in the
open position causing a surge of
pressure that activates the excess
flow device.

Low heat.

1. Follow these steps:

a. Close the LP gas cylinder
valve on the top of the
cylinder.
b. Make sure the burner valves
are in the “OFF” position.
c. Slowly open the LP gas
cylinder valve and wait 10
seconds.
d. Follow the lighting
instructions.

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

The burner will not
light with a match.

1. Match not reaching burners
(when holding match with hand).

2. Empty tank.

3. Poor connection between valve
regulator and LP cylinder
coupling.

4. Burner inlet blocked.

1. Use match holder found in
cabinet door.

2. Check fuel level and refill tank if
necessary.

3. Turn off grill knobs, close the LP
cylinder valve at top of cylinder
and check the connection
between the regulator valve
and cylinder coupling.
Disconnect and reconnect, if
necessary.

4. Clean the burner inlet (venturi)
and burner as described by the
Care and Maintenance section
in the manual.

1. Tank valve not on or fully opened.

2. Empty tank.

3. Poor connection between valve
regulator and LP cylinder
coupling.

4. Burner inlet blocked.

No gas flow or an
obstructed gas flow.

1. Fully open tank valve by turning
counterclockwise.

2. Check fuel level and replace
fuel if necessary.

3. Turn off grill knobs, close the LP
cylinder valve at top of cylinder
and check the connection
between the regulator valve
and cylinder coupling.
Disconnect and reconnect, if
necessary.

4. Clean the burner inlet (venturi)
and burner as described by the
Care and Maintenance section
in the manual.

1. Grease and/or residue build-up
on heat tents or in firebox.

2. Excessive dripping of fat or
marinade from food.

3. Cooking temperature too high.

1. Clean the grill components.

2. Trim the fat from meat and use
non-oil based marinades.

3. Lower temperature accordingly.

Excessive
flare-ups.

• Do not place the grill under overhead

combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction:
36 inches (914.4 mm).

NOTE

: The installation must conform with

local codes or, in the absence of local codes,
with either the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, Natural Gas and
Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.2.

Grill lid assembly
Temp gauge and nut
Bezel for 25 mm lid handle (pack of 1)
25 mm diameter lid handle – with screws to attach
Lid pivot pins - with cotter pins (pack of 2)
Side table cover
Side table pan
Side table - left
Side burner grate
Side burner with venturi tube - with screws to attach
Side burner hinge pin (pack of 1)
Side burner valve retaining bracket
Ignition electrode - side burner
Ignition wire - side burner
Warming rack
Cooking grate (pack of 1)
Heat tent (pack of 1)
Side table assembly - right
Grease pan
Grease cup
Match holder - with chain and screw to attach
Cart front door handle - with screws to attach
Cart front door handle sleeve (pack of 1)
Cart front door assembly - left - no handle
Cart front door assembly - right - no handle
Cart side panel - left
Cart front upper door brace
Control knob - main burners (pack of 1)
Control knob - side burner
Cart side panel - right
Cart rear panel
Door magnet
LP cylinder retention screw
3 in. caster - regular - with 4 screws/flat washers/spring washers
3 in. caster - locking - with 4 screws/flat washers/spring washers
Firebox assembly - includes burners/LP gas valve & manifold assembly/LP gas
hose & regulator/control panel/electronic ignition/ignition wire and electrode
LP gas hose and regulator assembly
Firebox assembly - includes lid bumpers
Control panel
Control knob bezel - main burners (pack of 1)
Control knob bezel - side burners (pack of 1)
LP gas valve & manifold

1
2
3
4
5
6
7
8
9

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

37
38
39
40
41
42

143-02001
102-02005
101-12004
113-12003
101-02007
113-04004
113-14004
113-14003
103-04006
103-04005
113-24004
113-14005
113-03022
113-03019
113-03016
113-03015
113-03005
103-04001
113-04013
102-04014
101-04019
101-01017-00
102-04021
113-04015
113-04016
102-04009
103-04009
102-03009
103-03011
113-04010
103-04008
113-14020
102-04012
103-04018
103-04017

113-03001

103-03009
113-13002
113-03007
103-03010
103-03014
133-03007

REPLACEMENT PARTS LIST

36 Complete
Sub-assembly

PART

DESCRIPTION

PART #

STOP!

NO NEED TO RETURN TO THE STORE

Questions With The Assembly?

Require Parts Information?

Product Under Manufacturers Warranty?

Call Toll Free : 1-800-963-0211

8:00 a.m. – 6:00 p.m., EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m., EST, Friday.

Retain This Owner’s Manual And Proof Of Purchase For Future Reference

To help us help you

Fill in the information below:

Model Number

Date of Purchase

Product Serial No.

MODEL NUMBER AND PRODUCT SERIAL NUMBER CAN BE FOUND ON

THE RATING LABEL OF YOUR GRILL.

Place of Purchase

Bottom Shelf

Locking Caster

Cart Rear
Panel

Door Handle

Side Burner
Control Knob (Sm)

Cart Right Side
Panel

Right Door Assembly

Main Burner
Control Knob (Lg)

Caster

Upper Door Brace

Door Handle
Sleeve

Grill Body

PACKAGE CONTENTS

Cart Left Side
Panel

Left Door Assembly

AA Battery

Left Shelf
Assembly

Right Shelf
Assembly

Lid Handle Bezel

Side Burner
Cooking Grate

Lid Handle

Cooking Grate

Grease Pan

Warming Rack

Grease Cup

Heat Tent

M6 x 16

Screw

Qty. 10

x 2

M4 x 10 Screw

ASSEMBLY INSTRUCTIONS

10. Install two screws (FF) on the grill body (O). Do

not fully tighten. (Leave approximately 5 mm).

Align the key holes in the right shelf assembly

(R) with the two screws (FF) just installed in

the grill body (O) and tighten screws. Insert

three screws (FF) in the remaining holes in

the supports and tighten.

Ignition wiring

Electrode

x 5

M6 x 16 Screw

Hardware Used

Item Name: 4-Burner LP Gas Grill
Model #: MFA480BSP
Item #: 073908
Rated BTU: 60,000 BTU/Hr
Product Dimension Assembled: 46 in. x 53 in. x 22.7 in.

(L 117cm x W 135cm x H 58cm)

Product Weight: 98 lbs. (44.5 kgs)

Printed in China

70-10-007

REPLACEMENT PARTS LIST

Electronic ignitor
Ignition carry-over tube
Burner - main
Ignition electrode - main burner
Ignition wire - main burner
Cart bottom shelf
Hardware pack
Owner's/instruction manual

43
44
45
46
47
48

n/a
n/a

113-03023
113-13023
113-03003
113-03020
113-03017
113-04007
113-05001
70-10-006

PART

DESCRIPTION

PART #

Front View

Rear View

Master Forge

4-Burner LP Gas Grill

VALVE

ORIFICE

1. Check that the control knobs are in the OFF position.
2. Open valve at tank fully by turning counterclockwise .
3. Open lid during lighting.
4. Push igniter down 3 to 4 seconds while turning right side control knob to the HIGH position. The
burner should ignite.
If ignition does not take place within 5 seconds, immediately turn the control knob to the OFF
position. Wait 5 minutes and repeat step 4 above or refer to match lighting instructions below.
5. Repeat step 4 above to ignite left side burner.

If the burner still does not light, check that there is gas in the cylinder and follow the match lighting
instructions.

LIGHTING THE GRILL WITH A MATCH

1. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.
2. Light the match.
3. Immediately place the lit match through the 20mm (0.75 in.) hole on the side of the grill body,
nearest the left burner. Make sure the lit match is close to the burner ports.
4. Press in the control knob that operates the left burner and rotate counter-clockwise to High
position and burner should light immediately.
5. The other main control can now be turned on the High position and will light via crossover port.
6. Adjust burners to desired cooking settings.

SHUTDOWN INSTRUCTIONS

1. Turn control knobs

clockwise to the OFF position.

M5 x 10

Screw

Qty. 4

M6x25

Screw

Qty. 2

NOTE:

Preassembled

in door handles

NOTE:

Preassembled

in lid handle

100%

BLACK

FONT & SOFTWARE USAGE STATEMENT

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