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6400 SYCAMORE CANYON BLVD. 

RIVERSIDE, CALIFORNIA 92507

855-680-9595

WWW.DV8OFFROAD.COM

855-680-9595

NEED HELP?

PRODUCT 

INSTALLATION 

MANUAL

MTO Series Front Bumper 

 

2016-2021+ TOYOTA TACOMA  
FBTT1-04

TOOLS

 REQUIRED

 

SKILL

 LEVEL

 

TIME

 REQUIRED

 

-Ratchet
-10mm Socket
-12mm Socket
-14mm Deep Socket

-Push Pin 

Removal Tool

Before you install this kit — 

Read and understand all 

instructions, warnings, cautions, and notes contained in 

this installation instruction guide. Consult your vehicle 

owner’s manual for proper disconnection of electrical and 

lifting of vehicle if required for installation of this product.  
This install may require some technical skills and 

knowledge of basic mechanical work. If you do not feel that 

you are capable of performing this install please take this 

product to a trained professional.  
After reading this guide please contact us with any 

questions or concerns before installing product.  

Customer Service: 855-680-9595 

DV8 Offroad is not responsible for any bodily injury or harm to you 

or your vehicle as a result of an improper install.

Proper installation of this kit required knowledge of the factory 

recommended procedures for removal and installation of original 

equipment components. We recommend that the factory shop manual 

and any special tools needed to service your vehicle be on hand during 

the installation. Installation of this kit without proper knowledge of the 

factory recommended procedures may affect the performance of these 
components and the safety of the vehicle 

 

• Always wear eye protection when operating power tools

 

Inspect all contents of this package to make sure product is not damaged 

and all installation hardware has been included. If parts are missing from 

kit, please be prepared to provide the following information 

1. Name of purchase location 
2. Bar Code on side of box 
3. Date above bar code  
4. Date inside box cover 

 

- Novice/Intermediate 
- 1 to 2 People

 

Little skill level required, you can 

easily install it by yourself however, 

additional help will be useful.

 

- 4 Hours

 

Time to install this should take 

approximately 4 Hours

WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

-17mm Socket

-21mm Socket

-21mm Wrench

Содержание FBTT1-04

Страница 1: ...ily injury or harm to you or your vehicle as a result of an improper install Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation Installation of this kit without proper kn...

Страница 2: ...g pieces or damage If you have any concerns please contact the company the product was purchased from STEP 2 With the hood open using a 10mm socket remove the two bolts securing grille to the vehicle 6 M14x35 Bolts 6 M14 Lock Nuts 12 M14 Washers Hardware Included 4 M6x20 Bolts 4 M6 Lock Nuts 8 M6 Washers ...

Страница 3: ...80 9595 NEED HELP STEP 3 Use the push pin removal tool to remove the two plastic push pins located on both sides of the grille STEP 4 Use the push pin removal tool to unplug the air sensor harness on the backside of the grille ...

Страница 4: ... STEP 5 Remove the grille by pulling straight out towards the front of the vehicle NOTE Avoid pulling at an angle to prevent damage to grille clips STEP 6 Using push pin removal tool remove the four push pins securing the bumper to the vehicle ...

Страница 5: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 7 Unclip the fog light harness located on top of the bumper in front of radiator ...

Страница 6: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 8 Using the push pin removal tool remove the push pin holding the fog light harness from the bumper support crossmember ...

Страница 7: ...st two bolts closest to the front of the vehicle using an 10mm There are two clips securing the front section of the fender to the bumper To remove these clips reach inside the wheel well and squeeze the pushdown tabs and push clips out NOTE Fender should only be partially removed ...

Страница 8: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 10 Using a 10mm remove the nine factory bolts on the bottom of the bumper ...

Страница 9: ...NEED HELP STEP 11 STEP 12 Remove bumper pulling it forward from the vehicle NOTE Pull under each headlight straight out to release hidden clips holding the bumper to the vehicle Disconnect the wheel well orange clips crash bar support ...

Страница 10: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 13 Remove the black plastic insert from the aluminum crash bar by squeezing the backside of the clips and pulling away from the vehicle ...

Страница 11: ...4 Using a 14mm deep well socket loosen three of the nuts to release tension on the crash bar mount NOTE Only one side must be loosened to relieve tension on the assembly If you do not do this you will damage the threads on the frame mounting location ...

Страница 12: ...LATION MANUAL 855 680 9595 NEED HELP STEP 15 Using the 14mm socket or wrench remove the three nuts located on both sides of the crash bar Remove crash bar and set off to the side since this will not be reused ...

Страница 13: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 16 Using a 17mm socket remove the two bolts securing the L brackets located on both ends of the underside of the front frame crossmember ...

Страница 14: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 17 Using the 17mm socket remove the remaining bolt on the underside of the front frame crossmember to remove the frame extension Repeat on opposite side ...

Страница 15: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 18 On the DV8 bumper begin by attaching the wings using 21mm socket and wrench and the provided M14 hardware ...

Страница 16: ... provided with the lights NOTE We are running two 3 DV8 elite pod lights STEP 20 In the center of the bumper you can run an optional dual row light bar up to 20 Using the U shaped bracket provided attached to bumper using the M6 hardware Mount light to bracket with hardware and light mounts provided with the light ...

Страница 17: ...bumper to the vehicle and align it with the studs where the crash bar was mounted With a 14mm socket or wrench thread the factory nuts you removed in step 14 onto the studs until bumper is loosely mounted NOTE An extra pair of hands will make this process easier ...

Страница 18: ...EP 23 Reinstall the factory bolts from step 8 using a 10mm onto the bottom of the DV8 bumper Reinstall grille in the same manner it came out using the guide pins for reference Using a 10mm and two factory bolts and push pins from step 1 secure the grille ...

Страница 19: ...s and heights from the headlights Using the 14mm socket tighten bumper until secure STEP 25 7 5 4 25 4 5 Measure space between headlights and bumper prior to cutting See template for approximate measurements NOTE For our install we left 1 extra and trimmed as necessary as we fit the side panels into place to get the best cut possible ...

Страница 20: ...de panels together on the underside of the grille Using scissors or a razor blade trim the inner fenders keeping the most mounting points you can while clearing the bumper STEP 27 Once panels are trimmed install onto vehicle with bumper and secure with factory clips Trim fenders if equipped to match bumper wings ...

Страница 21: ...LLATION MANUAL 855 680 9595 NEED HELP STEP 29 Double check all hardware is secure and if running optional pods wire lights as desired You are now done with the install of your new DV8 MTO Series Front Bumper ...

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