background image

14

Operation Manual - Dux

Endurance Continuous Flow Hot Water

®

GENERAL INSTALLATION INSTRUCTIONS

REGULATIONS
This appliance must be installed in accordance with:

• Current AS/NZS 3000, AS/NZS 3500 and AS/NZS 5601
• Dux Installation Instructions
• Local regulations and municipal building codes including local OH&S requirements

Installation, Service and Removal MUST BE by an Authorised Person only.

APPLICABLE MODELS

These Installation Instructions apply only to the Dux Endurance Continuous Flow Water Heater
models listed on page 6.

APPLIANCE LOCATION

This appliance is designed for ‘Outdoor’ Installation only. As such, it must be located in an above
ground open air situation with natural ventilation, without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by wind and natural convection.
This appliance must be mounted on a vertical structure with the water and gas connections on the
underside pointing downwards. For appliances installed on elevated structures or under floors specific
requirements apply. Refer to AS/NZS 5601 Section 6 for details. 
This appliance must not be used as a domestic spa or swimming pool heater. 
Location of the appliance flue terminal must be in accordance with Section 6 and Figure 6.2 of 
AS/NZS 5601. Figure 6.2 is reproduced in the ‘Horizontal Flue Terminal Clearances’ section of these
instructions. Note that AS/NZS 5601 was current at the time of printing but may have been
superseded. It is the installers’ responsibility to ensure current requirements are met. 
This appliance must be placed as close as practicable to the most frequently used hot water outlet or
outlets to minimise the delay time for hot water delivery. For installations where the distance between
the water heater and the outlets is considerable, a flow and return system or the Dux Readyhot system
can be used which minimise the waiting time for hot water delivery. 
Alternatively, multiple appliances can be strategically placed to serve outlets with minimal delay time.
Contact Dux for further information.
An AC240V, 10 Amp, earthed power point must be provided adjacent to the appliance. For outdoor
installations this power point must be weather proof. It must be clear of the gas and water connections
to the appliance and also the flue exhaust and water pressure relief valve. The power cord of the
appliance is 1.5 Metres long. 
All appliances must be installed to ensure access can be gained without hazard or undue difficulty for
inspection, repair, renewal or operational purposes. Sufficient clearances shall allow access to, and
removal of, all serviceable components. Appliances should not be mounted higher than 2.5 metres
above the ground or floor level unless the customer can arrange permanent and safe access or can
provide another means of access, for example, by means of scissor or boom lifts acceptable to local
authorities. 

PIPE SIZING

See Table 1 page 16 for appliance gas consumption. If the gas pipe sizing is insufficient the customer
will not get the full performance benefit. Gas pipe sizing must consider the gas input to this appliance
as well as all the other gas appliances in the premises. The gas meter and regulator must be specified
for this gas rate. An approved sizing chart such as the one in AS/NZS 5601 should be used.
Water pipe sizing and layout should be performed in accordance with AS/NZS 3500. All hot water
pipe-work should be insulated to optimise performance and energy efficiency.

WATER SUPPLY

See Table 1, page 16 for applicable water pressures. Approved pressure limiting valves may be
required if the ‘Maximum’ rated water supply pressures in Table 1 are exceeded. To achieve the rated
flow, the ‘Minimum’ water supply pressures in Table 1 must be supplied. The water heaters will
operate at lower pressures but will not achieve the rated flow. Contact Dux for ‘gravity fed’ or ‘low
pressure’ installations. 
Water chemistry & impurity limits are detailed in separate Warranty booklet. Most metropolitan water
supplies fall within the requirements. If you are unsure about your local water quality, contact your
water authority. If sludge or foreign matter is present in the water supply, a suitable filter or strainer
should be incorporated in the water supply to the water heater. 

Содержание Endurance 16

Страница 1: ... Suit Water Heater Models Endurance 16 Endurance 20 Endurance 26 Endurance 32 Operation Installation Manual Continuous flow water heaters This appliance shall be installed in accordance with 4 5 7 8 4 9 7 ...

Страница 2: ...NERAL WATER CONTROL INFORMATION 6 MAXIMUM DELIVERY TEMPERATURES 6 WATER CONTROLLERS 8 ABOUT THE WATER CONTROLLER 8 TURNING ON THE CONTROLLER 8 ADJUSTING TEMPERATURE 8 HOW TO USE TWO OR MORE WATER CONTROLLERS 9 TRANSFERRING PRIORITY 9 READYHOT PRE HEAT OPERATION 10 ABOUT THE READYHOT PREHEAT SYSTEM 10 TROUBLESHOOTING 11 INSTALLATION MANUAL 13 ACCESSORIES 25 PRODUCT RECORDS 25 OPERATION MANUAL ...

Страница 3: ...Further information contact the Plumbing Industry Commission on 1800 015 129 Heated water can be dangerous especially for young children and the infirm Water temperatures above 50 C can cause severe burns instantly and may even result in death Those most at risk are children disabled elderly and the infirm Hot water at 65 C a very common hot water temperature in Australia can severely burn a child...

Страница 4: ...e Continuous Flow Water Heater products are power flued appliances This makes them COMPACT saving both floor and wall space The temperature of hot water is CONSTANTLY MONITORED by a BUILT IN SENSOR If the temperature of the hot water rises to more than 3 C above the selected temperature the burner is turned OFF and only turned ON again when the temperature falls below the selected temperature The ...

Страница 5: ...al for high efficiency appliances and does not indicate a fault Keep flammable materials spray cans fuel containers pool chemicals trees shrubs etc well clear of the flue outlet Do Not spray water directly into the flue terminal If freezing conditions are expected turn off water and gas and drain all water from the appliance If power and the automatic frost protection are connected freezing will b...

Страница 6: ... of the water at the outlet There is no need to turn the water controller s off after use However if you prefer to turn the water controller s off selected temperatures to a maximum of 50 C will be stored in the system memory at all times whilst mains power remains connected As a safety precaution if a Kitchen Controller s temperature is set above 50 C transferring and then returning priority to t...

Страница 7: ... at risk are children disabled elderly and the infirm Hot water at 65 C a very common hot water temperature in Australia can severely burn a child in less than half a second At 50 C it takes five minutes ALWAYS Test the temperature of the water with your elbow before placing your child in the bath also carefully feel water before bathing or showering yourself Supervise children whenever they are i...

Страница 8: ... for the various models are as follows This does not apply to 50 degree compliant models To meet the regulatory requirements for these models the maximum delivery temperature is factory set and sealed Model Name Appliance Data Plate Codes Factory pre set Maximum Delivery Temperature C Can The Factory Pre Set Maximum Delivery Temperature Be Changed By An Authorised Person Endurance 16 DEU VR1620WG ...

Страница 9: ...rature may be lowered However the set temperature cannot then be raised above 43 C In addition transfer of priority between water controllers is not possible These are safety features Suggested temperatures are Kitchen 50 C 55 C Shower 37 C 43 C Bath 39 C 45 C Temperature may not be available refer to Delivery Temperatures These temperatures are suggestions only You may find higher or lower temper...

Страница 10: ...re a child is placed in contact with hot water see page 1 Whilst hot water outlets are open the set temperature may be lowered However they cannot then be raised above 43 C In addition transfer of priority between controllers is not possible These are safety features The beep sound can be muted by pressing the Hot water temp Up and Down buttons simultaneously for more than 3 seconds Indicates the ...

Страница 11: ...BEFORE USE A parent or carer should always check the temperature before a child is placed in contact with hot water see page 1 Whilst hot water outlets are open the set temperature may be lowered However they cannot then be raised above 43 C In addition transfer of priority between controllers is not possible These are safety features Temperatures higher than 50ºC should not be able to be selected...

Страница 12: ...heat indicator and the In Use indicators will illuminate signifying that the preheat system has been activated 4 Wait approximately two minutes before opening an outlet This will allow the water in the pipework to be warmed Other Controller Functions Controller functions such as temperature control and transfer of priority between multiple controllers is not affected by the operation of the prehea...

Страница 13: ...tion No gas supply Check gas is turned on at water heater and gas meter or cylinder 12 Flame Failure Low gas flow Check gas is turned on at water heater and gas meter or cylinder Check there are no obstructions to the flue outlet 14 Remaining Flame Safety Device Service Call 16 Over Temperature Warning Service Call 32 Outgoing Water Temperature Sensor Faulty Service Call 33 Heat Exchanger Outlet S...

Страница 14: ...12 Operation Manual Dux Endurance Continuous Flow Hot Water INTENTIONALLY BLANK PAGE ...

Страница 15: ...ARANCES Extract from AS NZS 5601 17 HORIZONTAL OBSTRUCTIONS 18 MULTIPLE INSTALLATIONS OF EXTERNAL MODELS 18 APPLIANCE AND WATER CONTROLLER DIMENSIONS 19 WATER CONTROLLER INSTALLATION 20 WATER CONTROLLERS 20 POSITIONING OF WATER CONTROLLERS 20 WATER CONTROLLER CABLES 20 FITTING THE WATER CONTROLLER 20 OPTIONAL PROGRAMMING FOR THE WATER CONTROLLER 21 CONNECTING COMMUNICATION CABLES TO THE WATER HEAT...

Страница 16: ... further information An AC240V 10 Amp earthed power point must be provided adjacent to the appliance For outdoor installations this power point must be weather proof It must be clear of the gas and water connections to the appliance and also the flue exhaust and water pressure relief valve The power cord of the appliance is 1 5 Metres long All appliances must be installed to ensure access can be g...

Страница 17: ...tted to the cold water inlet A non return valve is not required unless required by local regulations Isolation Valves must not be fitted directly to the appliance If may be necessary to fit a temperature limiting device for delivery to areas used primarily for the purposes of personal hygiene Refer to the Water Heater and Controllers Installation Configurations Section of this document MOUNTING TH...

Страница 18: ...rf before final connection of the appliance Swarf in either the gas or water supplies may cause damage Table 1 Model Gas Consumption MJ h Water Supply kPa Weight kg Fittings Min Max Hot Cold Gas 16 125 120 1000 15 R 15mm R 15mm R 20mm 20 160 160 1000 15 R 20mm R 20mm R 20mm 26 199 200 1000 16 R 20mm R 20mm R 20mm 32 250 180 1000 29 R 20mm R 20mm R 20mm ...

Страница 19: ...aters up to 50 MJ hr input 150 150 Other appliances up to 50 MJ hr input 500 500 Appliances over 50 MJ h input and up to 150 MJ h input 1000 1000 Appliances over 150 MJ h input 1500 1500 1 Where dimensions c j or k cannot be achieved an equivalent horizontal distance measured diagonally from the nearest discharge point of the terminal to the opening may be deemed by the Technical Regulator to comp...

Страница 20: ...tend vertically above and below the front cover There must be no partial obstructions to the front cover of the appliance or any other parts of the appliance casing This will avoid the appliance failing to operate under windy conditions MULTIPLE INSTALLATIONS OF EXTERNAL MODELS Dimension h above does not apply when multiple Dux external water heaters of the same model are installed on the same ver...

Страница 21: ... Gas Connection from centre 77 83 77 83 32 470 244 600 644 115 61 99 52 61 110 A E F J H I G Please note that this measurement is to the left of the centre line P Q S R Dim Description P W idth Q Height R Depth S Distance between mounting hole centres DMC 91Q 2A 90 120 20 83 26 350 194 530 571 87 105 68 10 77 83 Endurance Models Gas Connection Length from base Cold Connection Length from base Hot ...

Страница 22: ...all remote controllers against a metal wall unless the wall is earthed in accordance with AS NZS 3000 Water controllers MUST NOT be installed where chemicals such as benzine alcohol turpentine or other similar chemicals are in use POSITIONING CONSIDERATIONS FOR THE WATER CONTROLLER The water controller uses a Liquid Crystal Display LCD for the digital monitor Light reflections can make the LCD dif...

Страница 23: ... Question 2 Fig 5 Fig 6 Is the water heater marked to state it delivers water not exceeding 50 C IF YES No further action required IF NO You will need to program the kitchen controller to enable selection of temperatures higher than 50 C STEP 1 For the controller in the KITCHEN ONLY press and hold the Transfer and On Off buttons simultaneously Fig 7 until a beep is heard approximately 5 seconds ST...

Страница 24: ...er unless the electric power to the water heater is switched off otherwise damage to electrical components may occur 1 Isolate the electric power supply by switching the power point off and removing the power plug of the water heater from the electric power socket 2 Remove the retaining screw at the base of the appliance 3 Swing the door open and thread the cable through the weather seal of the ca...

Страница 25: ...rocedure may need to be repeated to ensure the strainer remains clear especially on new installations 11 If water controllers are fitted it is necessary to test their operation through the complete range of functions refer to the Operation sections of this manual 12 Confirm the hot water delivery temperature s using a thermometer If controllers are fitted ensure temperatures exceeding 50 C cannot ...

Страница 26: ...ncorrect operation have been eliminated Instructions for Gas Pressure Setting are to be found in the instruction pocket located inside the appliance front cover COMMISSIONING CHECK LIST A commissioning check list is provided on the appliance front cover to enable the installer to step through the correct commissioning procedure when installing a Dux Endurance Continuous Flow Water Heater The check...

Страница 27: ...ble for painting Contact Dux for further information about our accessory range and model suitability details Please take a moment to record the following information below for your own records Model No Serial No Your Retailer Address Contact Number Purchase Date Your Installer Address Installers License No Contact Number Installation Date Certificate of Compliance No PRODUCT RECORDS ...

Страница 28: ... call 1300 365 115 Australia 0800 729 389 New Zealand Manufacturing Limited ABN 19 077 879 844 Internet www dux com au Dux has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your appliance If your appliance requires service please call We recommend that this appliance be serviced every 3 years DUX 060 00012 34623 7 U298 1310 00 ...

Отзывы: