WARNING
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL,
OPERATE OR SERVICE THIS WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN
SERIOUS OR FATAL INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
• This winch is built for multi-purpose hauling and pulling operations. It is not recommended for lifting appli-
cations. For lifting, use a self-locking winch. DL winches are not to be used as hoists for lifting, supporting
or transporting people, or for loads over areas where people could be present.
• Respect this winch. High forces are created when using a winch, creating potential safety hazards. It
should be operated and maintained in accordance with instructions. Never allow children or anyone who
is not familiar with the operation of the winch to use it.
• Maintain a firm grip on the winch handle at all times, and never release the handle when ratchet lever is
in unlocked position with a load on the winch. Otherwise, handle will spin violently, which could cause per-
sonal injury.
• Check for proper ratchet operation on each use of the winch. Do not use if damaged. Seek immediate
repairs.
• Never use the winch handle as a convenient handle for pulling or maneuvering the entire trailer or other
equipment. Never pull on the winch handle against a locked ratchet.
• Never exceed rated capacity. Excess load may cause premature failure and could result in serious per-
sonal injury. This winch is rated with three layers of line on the hub. Using more layers of line or a large
hub increases the load on the winch.
• Never apply load on winch with cable or rope fully extended. Keep at least three full turns of cable or rope
on the reel.
• Secure load properly. When winching operation is complete, do not depend on winch to support load.
• Operate with hand power only. This winch should not be operated with a motor of any kind. If the winch
cannot be cranked easily with one hand, it is probably over-loaded.
WINCH MAINTENANCE –
This winch has
been fully lubricated at the factory; but, for continued
smooth performance and increased life, occasional
greasing of gears and reel shaft and an occasional
drop of oil on drive shaft bearings are recommended.
OPERATING INSTRUCTIONS –
HANDLE
AND NUT MUST BE TIGHTENED AGAINST DRIVE
SHAFT BEFORE OPERATING WINCH. Wind line
on winch reel by turning winch handle in clockwise
direction with ratchet lever in up position. The ratch-
et should produce a loud, sharp clicking noise. Make
sure that ratchet lever is in up position and holding
load before winch handle is released. To unwind or
reel out line, securely grip winch handle and apply
force in clockwise direction so that ratchet lever can
easily be moved to down position. Carefully turn
handle in counterclockwise direction. Do not lose
control. The winch can be converted to wind line on
to the underside of the reel. To do this, carefully
examine ratchet assembly and remove it from
winch. Do not lose small parts. Turn the lever over
and reassemble. Do not over tighten bolt. Check
WINCH
MOUNTING AND
CABLE
ATTACHMENT –
For maximum strength and
safety, (and compliance with SAE Standard J1853)
this winch should be mounted with three
3
⁄
8
" or M10
bolts, washers, and lock washers. (See parts draw-
ing).
Select a winch line with breaking strength at least 1-
1/2 times the winch rating and a hook
1-1/2 times stronger than the line. If steel cable is
selected, the optional reel with large hub may extend
NOT FOR THE MOVEMENT OF HUMAN BEINGS
ENGLISH
IMPORTANT SAFETY INFORMATION
Keep winch in good working order. Damaged or
severely-worn parts create unnecessary dangers
and could result in personal injury or property dam-
age.
cable life. (The above combination meets SAE
Standard J1853 for boat trailer winches).
Attach cable or rope by either method described in
sketch. If nylon strap is used, it should have a loop
sewn in one end and be attached using a
3
/
8
" x 3"
(DL1402A & DL1602A) or
3
/
8
" x 3
1
/
4
" (DL1802A &
DL2102A) long bolt and locknut. Use a locknut, not a
nut and lockwasher. Insert bolt through slots in both
reel sideplates so that nut is on gear side. Tighten only
until snug with bolt in bottom of slot next to reel hub.
Ratchet Lever
To Unwind
Up
Down
To Wind
Winch Handle
operation to insure the ratchet lever rotates fully
without binding.
Original Instructions