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Safety

Operating Instructions 806N-111/806N-121 - 04.0 - 12/2020

9

2

Safety

This chapter contains basic information for your safety. Read the instruc-
tions carefully before setting up or operating the machine. Make sure to
follow the information included in the safety instructions. Failure to do so
can result in serious injury and property damage.

2.1

Basic safety instructions

The machine may only be used as described in these instructions.

These instructions must be available at the machine's location at all times.

Work on live components and equipment is prohibited. Exceptions are de-
fined in the DIN VDE 0105.

For the following work, shut down the computer FIRST BEFORE switching
off the machine at the main switch or disconnecting the power plug:

• Replacing the needle or other sewing tools

• Leaving the workstation

• Performing maintenance work and repairs

• Threading

Missing or faulty parts could impair safety and damage the machine.
Only use original parts from the manufacturer.

Transport

Use a lifting carriage or forklift to transport the machine. Raise the ma-
chine max. 20 mm and secure it against slipping.

Setup

The connecting cable must have a power plug approved in the relevant
country. The power plug may only be assembled to the power cable by
qualified specialists.

Obligations

of the operator

Follow the country-specific safety and accident prevention regulations and
the legal regulations concerning industrial safety and the protection of the
environment.

All the warnings and safety signs on the machine must always be in legible
condition. Do not remove!

Missing or damaged warnings and safety signs must be replaced
immediately.

Requirements

to be met by the

personnel

Only qualified specialists may:

• set up the machine

• perform maintenance work and repairs

• perform work on electrical equipment

Only authorized persons may work on the machine and must first have un-
derstood these instructions.

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Содержание 806N-111

Страница 1: ...806N 111 806N 121 Operating Instructions...

Страница 2: ...GmbH and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler GmbH Copyright D rkopp Adler GmbH 2020 IMPORTANT READ C...

Страница 3: ...inding the hook thread 806N 121 30 4 7 Winding the hook thread 806N 111 31 4 8 Changing the hook thread bobbin 806N 121 32 4 9 Changing the hook thread bobbin 806N 111 34 4 10 Thread tension 35 4 10 1...

Страница 4: ...ivating the needle thread monitor 88 5 6 6 Activating automatic air suction 89 5 6 7 Selecting and deselecting stacker variants 90 5 6 8 Setting the outfeed roller path 91 5 6 9 Activating the advance...

Страница 5: ...e edge folding station 126 9 1 3 Assembling the stacker transport locks 126 9 1 4 Assembling the transfer carriage transport locks 126 9 1 5 Securing power cable and pedal for transport 126 9 2 Packin...

Страница 6: ...Table of Contents 4 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 7: ...the instructions Specifically chapter Operation p 23 is important for the operators Specialists This group has the appropriate technical training for performing maintenance or repairing malfunctions...

Страница 8: ...ns Order Specifies the work to be performed before or after a setting References Reference to another section in these instructions Safety Important warnings for the machine users are specially design...

Страница 9: ...roper use Unauthorized modifications to the machine Use of untrained personnel Use of unapproved parts Transport D rkopp Adler cannot be held liable for breakage and transport damages Inspect the deli...

Страница 10: ...About these instructions 8 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 11: ...rs Threading Missing or faulty parts could impair safety and damage the machine Only use original parts from the manufacturer Transport Use a lifting carriage or forklift to transport the machine Rais...

Страница 12: ...move or deactivate safety equipment for a repair operation it must be assembled and put back into operation immediately afterward The safety equipment is located at the illustrated positions on the ma...

Страница 13: ...e power The cylinders are depressurized Metal bar Defines limits for the user to pro vide protection from injury Protective hood Protects the user from injury and protects the electrical and mechan ic...

Страница 14: ...will result in serious injury or even death if ignored This is what a warning looks like for a hazard that could result in seri ous or even fatal injury if ignored Symbol Type of danger General Electr...

Страница 15: ...ould result in envi ronmental damage if ignored This is what a warning looks like for a hazard that could result in property damage if ignored CAUTION Type and source of danger Consequences of non com...

Страница 16: ...Safety 14 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 17: ...escription 3 1 Components of the machine Fig 2 Components of the machine 3 1 1 Control panel Fig 3 Control panel You can use the touchscreen 1 to set up the sewing unit 1 Control panel 2 Edge folding...

Страница 18: ...e 7 with integrated hose insert optional 4 The pocket blank on the middle slide 3 The edge folding frame 2 is used to fold the edge of the pocket blanks Furthermore two buttons 5 6 and the pedal 8 use...

Страница 19: ...1 If the start button flashes an error has to be eliminated or a requirement met Next press button 1 to resume the procedure Cancel button The cancel button does not light up The current edge folding...

Страница 20: ...g unit by means of the transfer plate 3 The sewing head 2 lowers and the fabric parts are sewn together Button Designation Function Button 1 Button 1 on the left side starts a sewing cycle activates t...

Страница 21: ...away The product is stacked by Outfeed roller 1 Clamp bracket 2 3 Tray 4 3 1 5 Main switch Fig 7 Main switch You can use the main switch to switch on the machine including the operating terminal Befo...

Страница 22: ...achine is intended for industrial use The machine may only be set up and operated in dry conditions on well maintained premises If the machine is operated on premises that are not dry and well maintai...

Страница 23: ...6N 111 806N 121 04 0 12 2020 21 3 3 Declaration of Conformity The machine complies with European regulations ensuring health safety and environmental protection as specified in the declaration of conf...

Страница 24: ...Machine description 22 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 25: ...ng on the machine The machine is switched on through the compressed air shut off valve and the main switch which are both located centrally under the sewing mate rial support surface Fig 8 Switching o...

Страница 26: ...safe stop light lights up The operating terminal starts up and the Start screen appears The operating terminal does not need to be switched on separately it is activated through the power supply 4 3...

Страница 27: ...button The machine comes to a safe stop The safe stop light lights up 2 Loosen the screw 3 3 Pull the needle 1 downwards out of the needle bar 4 4 Insert the new needle into the needle bar 4 until it...

Страница 28: ...he Stop button The machine comes to a safe stop The safe stop light lights up 2 Fit the thread reel on the thread reel holder 1 3 Insert the thread through the thread guide 2 CAUTION Risk of injury fr...

Страница 29: ...round the main tensioner 8 9 Feed the thread under the guide 7 10 Insert the thread through the guide 2 11 Feed the thread through the thread regulator 9 12 Feed the thread through the thread lever 1...

Страница 30: ...thread reaches the needle 4 5 Threading the needle thread 806N 111 Fig 13 Threading the needle thread 806N 111 1 To thread the needle thread 1 Press the Stop button The machine comes to a safe stop T...

Страница 31: ...e right 9 Guide the thread clockwise around the bolt 9 10 Feed the thread counterclockwise around the tensioner 10 11 Guide the thread clockwise around the thread tensioning spring 8 12 Feed the threa...

Страница 32: ...fe stop light lights up 2 Fit the thread reel on the thread reel holder 1 3 Insert the thread through the thread guide 2 Fig 16 Winding the bobbin thread 806N 121 2 4 Fit an empty bobbin onto the pin...

Страница 33: ...n 11 Sew with the selected seam pattern The bobbin thread is wound on Winding is automatically stopped by the winder lever 3 when the bobbin is full 12 When the bobbin is full cut the thread using the...

Страница 34: ...thread several times clockwise around the bobbin The thread is fastened to the bobbin 10 Press the winder lever 5 against the bobbin 11 Sew with the selected seam pattern The bobbin thread is wound o...

Страница 35: ...bbin capsule The bobbin capsule is no longer locked in place and can be removed 5 Remove the bobbin capsule from the hook 6 Remove the empty bobbin from the bobbin capsule 7 Press the full bobbin into...

Страница 36: ...ace Bobbin menu p 80 The transfer carriage moves to the side 2 Press the Stop button The machine comes to a safe stop The safe stop light lights up 3 Flip up the throat plate cover 4 Fold up the bobbi...

Страница 37: ...on the user interface Bobbin menu 13 Adopt the number of stitches for the bobbin counter p 80 4 10 Thread tension Together with the hook thread tension the needle thread tension influences the final s...

Страница 38: ...n clockwise Increase tension Turn counterclockwise Reduce tension 2 Turn the main tensioner 1 Turn clockwise Increase tension Turn counterclockwise Reduce tension Proper setting Set the needle thread...

Страница 39: ...n of the thread cutter can also only be achieved with the lowest possible pretension Fig 24 Setting the needle thread tension 806N 111 To set the needle thread tension 1 Turn the tensioner 1 Turn cloc...

Страница 40: ...capsule 806N 121 p 32 806N 111 p 34 4 Check the hook thread tension by pulling on the hook thread The thread can be pulled out easily Hook thread tension too low Thread trails Hook thread tension too...

Страница 41: ...ffling on the seam If set too high the sewing foot can cause skip stitches 4 11 1 Setting the sewing foot height Fig 26 Setting the sewing foot height Information The sewing foot 1 is supposed to ligh...

Страница 42: ...the plastic 2 of the trans fer plate 3 when at the bottom dead center To set the upper stroke position 1 Turn the adjusting wheel 5 Raise sewing foot turn counterclockwise Lower sewing foot turn cloc...

Страница 43: ...ithdrawn Front view 806N 121 Front view 806N 111 Transfer plate holds the sewing material on the tabletop and feeds it to the sewing unit a numeric code is applied to the rear of the metal lug which t...

Страница 44: ...terface 1 p 74 2 Press the Change shape button Fig 27 Changing the edge folding frame I The transfer plate moves to the initial position Middle slide and edge folding frame are lowered towards the fro...

Страница 45: ...e connecting piece 2 in an upwards direction 2 Unscrew the screw handle 4 to the left until the coupling strip 3 can be released from the edge folding frame 3 Lift the coupling strip 3 off the edge fo...

Страница 46: ...middle slide can now be easily reached 2 Raise the carriage 7 to the rear such that the pins 6 on the middle slide are exposed 3 Pull out the middle slide towards the front Removing the hose insert o...

Страница 47: ...ur left hand before releasing the hand valve 1 3 Disconnect the hose insert from the compressed air connection To do this push the outer ring of the quick coupling to the rear The compressed air conne...

Страница 48: ...ate by pulling it out at the front so that it passes underneath the outfeed roller 4 12 2 Inserting the shaping assembly Insert the shaping assembly components in the order specified here This is how...

Страница 49: ...he left side of the transfer frame into one another They click into place and the transfer plate is connected to the trans fer frame on both sides 5 Move the transfer plate up and down If the plate is...

Страница 50: ...2 Push the compressed air hose into the port for the quick coupling until it engages The hose insert is now connected to the compressed air 3 Insert the hose insert into the tabletop so that it is flu...

Страница 51: ...lding frame To insert the edge folding frame 1 Insert the transfer plate 2 Insert the middle slide 3 Lift the carriage 11 4 Place the edge folding frame underneath the carriage 11 5 Insert the pins 7...

Страница 52: ...stop The Start screen is displayed on the control panel 4 13 Performing a test run You can perform the sewing cycle once step by step to check that every thing is correctly fitted and adjusted To perf...

Страница 53: ...ing after a needle thread breakage 1 The Start button flashes green The machine enters the Safe stop mode The sewing head is raised To sew after a needle thread breakage 1 Thread needle thread p 26 2...

Страница 54: ...akage To cancel sewing after a needle thread breakage 1 Press the Cancel button The machine moves to the initial position 2 Pull the sewing material a short distance out of the sewing area 3 Cut the h...

Страница 55: ...d normally after this has been performed 4 15 2 Deactivating safety equipment Deactivating the EMERGENCY STOP button To deactivate the EMERGENCY STOP button 1 Correct any disturbance or danger that ma...

Страница 56: ...al position with an audible click The control for the machine starts up and clicks once Air is applied to the moving parts The safe stop light lights up The EMERGENCY STOP message is still displayed o...

Страница 57: ...Sewing the sewing material Rolling out and stacking of the sewing material The user only has to carry out the first step The other steps are run through by the 806N independently CAUTION Risk of injur...

Страница 58: ...pport surface 6 and align it 3 Press button 1 4 The air suction is switched on the basic part is fixed into place The middle slide 3 advances 4 Place the pocket blank onto the middle slide 3 and align...

Страница 59: ...transfer of the sewing material to the sewing unit expires then a new sewing cycle can commence A light signaling the machine s readiness for use is not available If the ma chine is not yet ready noth...

Страница 60: ...only has to carry out the first step The other steps are run through by the 806N independently To sew with the default settings 1 Switch on the machine p 23 The Start button lights up green The middle...

Страница 61: ...switched on the basic part is fixed into place The middle slide 2 advances Fig 44 Sewing 806N 521 2 4 Place the pocket blank 5 onto the middle slide 2 and align it OPTIONAL To align the pocket blank...

Страница 62: ...ge folding process starts 5 Press button 1 4 The sewing material isfed to the sewing unit sewn and deposited on the stacker using the outfeed roller If the transfer of the sewing material to the sewin...

Страница 63: ...ICE Property damage may occur If the operating terminal is not shut down first this could result in the malfunctioning or the destruction of the operating terminal ALWAYS shut down the operating termi...

Страница 64: ...hut down button The operating terminal shuts down The screen becomes black The LED light on the screen changes its color from green to orange Switching off the machine Fig 47 Switching off the machine...

Страница 65: ...3 Turn the shut off valve to the right into the horizontal position 2 Information Fig 49 Compressed air gun After the shut off valve is closed the residual air may be vented using the compressed air g...

Страница 66: ...Operation 64 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 67: ...n the figure The arrows indicate the navigation options between the user interfaces Designation Meaning in the work sequence Start screen Basic view of the operating software Pocket mode selection win...

Страница 68: ...en you switch on the machine p 23 the start screen appears On this user interface you can Reference the machine diagnostic run for reading the code of the transfer plate and finding the initial positi...

Страница 69: ...can select the pocket mode here Sew only the right or the left pocket 1 Sew the right and the left pocket alternately 2 5 2 3 Seam program selection window Fig 53 Seam program selection window 1 Sele...

Страница 70: ...Here you can view the seam shape and how the pocket is to be sewed on and make various settings Setting options on user interface 1 1 Display pocket seam configuration 2 Set global parameters go to Us...

Страница 71: ...e slide immediately moves to the front position It does not have to be brought to the front by button 1 Activating the alignment of strips p 84 After the edge folding process the machine stops in orde...

Страница 72: ...12 2020 5 2 5 User interface 2 When on user interface 1 you use the Global parameters button to access user interface 2 Fig 55 User interface 2 1 Select setting options 2 Technician s user interface...

Страница 73: ...heated by the friction on the fabric Standard equipment which can be enhanced Activating the needle thread monitor p 88 The needle thread monitor notices when the needle thread tears and issues a corr...

Страница 74: ...Exit selection window Adjusting the sewing motor speed p 93 The speed of the sewing motor can be set between 100 and 4000 rpm Attach flap only 806N 521 p 94 Button Objective Function Desktop You can u...

Страница 75: ...es the designation of the machine Pressing the designation displays the following window Fig 57 Operating software version Information The version of the operating software is not accessible from the...

Страница 76: ...g terminal will start up as well You are shown the start screen Fig 58 Making the basic settings 5 5 User interface 1 Fig 59 User interface 1 Settings on user interface 1 can only be performed between...

Страница 77: ...tton is flashing in green The machine scans the numeric code on the transfer plate in order to identify it It then moves to the initial position The Pocket mode selection window appears on the touchsc...

Страница 78: ...ocket seam program from the list Fig 62 Selecting 1 pocket mode 2 The selected pocket seam program is highlighted in blue and appears in the selection field 3 Press the Confirm button 5 The selected p...

Страница 79: ...Selecting 2 pocket mode In addition to the 1 pocket mode the 806N can also operate in 2 pocket mode The option to work in 2 pocket mode allows you to use different seam programs to alternately sew rig...

Страница 80: ...ton is flashing 2 Select a pocket seam program for the left pocket from the list Fig 65 Selecting 2 pocket mode 2 The selected pocket seam program is highlighted in blue and appears in the selection f...

Страница 81: ...appear on the user interface 1 Fig 67 Selecting 2 pocket mode 4 The Start button lights up green You are asked to specify the first pocket to be sewn in the next sew ing cycle 6 Select the first pocke...

Страница 82: ...r indicates the amount of thread remaining on the bobbin The menu for changing the bobbin is also displayed here Information The capacity of the bobbin varies depending on the type of thread and ma te...

Страница 83: ...bobbin counter 1 Press the Number of stitches button 1 Fig 69 Setting the bobbin counter 2 2 Press the numeric buttons to enter the number of stitches available on the bobbin The entered value appears...

Страница 84: ...counter adopts the entered stitch value 2 Press the Exit button to exit the Bobbin menu screen You are returned to user interface 1 5 5 4 Enabling bundle removal You must enable the bundle removal wh...

Страница 85: ...ly forward button again to exit this mode This exits the mode The button is no longer highlighted in green This setting is deleted after switching off the machine after loading a dif ferent seam progr...

Страница 86: ...e Strip alignment button again to deactivate this mode The button is no longer highlighted in green The machine no longer stops after folding in the next sewing cycle This setting remains stored after...

Страница 87: ...rmed between two sewing cycles User interface 2 cannot be accessed when the machine is active Activated buttons are highlighted in green Some of the settings available on user interface 2 are addition...

Страница 88: ...n is displayed on user interface 1 2 PresstheWorkstep by stepbutton againtodeactivatethismode The button is no longer highlighted in green The machine does not stop in the next sewing cycle Operating...

Страница 89: ...setting is deleted after switching off the machine after loading a dif ferent seam program or after an EMERGENCY STOP 5 6 3 Switching the stroke position on off The stroke position is the clearance b...

Страница 90: ...ibed in Additional instructions for needle cooling To activate needle cooling 1 Press the Needle cooling button The button is highlighted in green The needle is cooled with air in the next sewing cycl...

Страница 91: ...r loading a different seam program or after an EMERGENCY STOP 5 6 6 Activating automatic air suction The automatic air suction is a piece of additional equipment that does not need to be additionally...

Страница 92: ...ram or after an EMERGENCY STOP 5 6 7 Selecting and deselecting stacker variants The stacker cleanly stores the finished sewn products Information The stackers are switched off by default when the mach...

Страница 93: ...t using the stacker This setting remains stored after switching off the machine after loading a different seam program or after an EMERGENCY STOP 5 6 8 Setting the outfeed roller path This allows you...

Страница 94: ...our entry To confirm your entry 1 Press the Confirm button to confirm your entry The input window closes The entered value is displayed in the field above the Outfeed roller path button Correcting you...

Страница 95: ...highlighted in green In the next sewing cycle the advance roller transports the finished product to the outfeed roller 2 Press the Advance roller button again to deactivate this mode The button is no...

Страница 96: ...exit the selection window 1 Press the Exit button again to exit the selection window The selection window closes and you are returned to user interface 2 This setting remains stored after switching o...

Страница 97: ...qualified special ists Service Instructions 6 1 Cleaning Work to be carried out Operating hours 8 40 160 500 Removing lint and thread remnants Clean the oil pan Checking the oil level Topping up with...

Страница 98: ...ticularly thoroughly Sewing material support surface Bobbin area Hook and surrounding area Thread cutter 5 Clean the oil pan with a cloth NOTICE Property damage may occur Blowing remnants of fabric an...

Страница 99: ...injury from contact with oil Contact with oil can cause irritation rashes allergies or skin injuries ALWAYS avoid long term contact with oil ALWAYS thoroughly wash the affected areas if skin contact...

Страница 100: ...back into the oil reservoir 1 1 by a pump Checking the oil level To check the oil level 1 Check the oil level in oil reservoir 1 1 The oil level must be between the MIN marking and the MAX marking 2...

Страница 101: ...hine use only lubricating oil DA 10 or oil of equiv alent quality with the following specifications Viscosity at 40 C 10 mm2 s Flash point 150 C WARNING Risk of injury from contact with oil Contact wi...

Страница 102: ...el must be between the middle and the upper edge of the inspection glass 3 2 Check the oil supply at the inspection glass 2 with the motor running An air bubble is visible in the inspection glass Topp...

Страница 103: ...g the operating pressure To set the operating pressure 1 Turn the shut off valve 7 into the horizontal position 2 Pull the pressure controller operating pressure 6 down NOTICE Property damage from inc...

Страница 104: ...wn 2 Turn the pressure controller until pressure gage 2 or 3 indicates the proper setting Increase pressure turn clockwise Reduce pressure turn counterclockwise 3 Push the pressure controller up 6 4 2...

Страница 105: ...sation 1 Disconnect the machine from the compressed air supply 2 Place the collection tray under the drain screw 3 3 Unscrew the drain screw 3 completely 4 Allow water to drain into the collection tra...

Страница 106: ...2 4 Unscrew the filter element 1 5 Blow out the filter element 1 using a compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the water separator 2 9 Ti...

Страница 107: ...intenance Operating Instructions 806N 111 806N 121 04 0 12 2020 105 6 5 Parts list A parts list can be ordered from D rkopp Adler Or visit our website for fur ther information at www duerkopp adler co...

Страница 108: ...Maintenance 106 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 109: ...G Risk of injury due to a lack of specialist knowledge Lack of specialist knowledge can result in serious injuries when setting up the machine Allow ONLY trained personnel to set up the machine DANGER...

Страница 110: ...ansport locks 7 2 1 Removing the covers NOTICE Property damage may occur The covers above the table level can be damaged when removed in the wrong order ALWAYS remove the covers above the table level...

Страница 111: ...over Sewing head 6 To remove the sewing head cover 6 1 Unlock the cover lock using the associated key 2 Release the clamping lever on the thread reel holder by reaching under the cover 1 Cover Edge fo...

Страница 112: ...overs on the rear 10 To remove the covers on the rear 10 1 Pull the cover upwards 2 Remove the cover forwards Cover Front left 4 To remove the cover at the front left 4 1 Pull the cover upwards 2 Remo...

Страница 113: ...s Cover Right side 9 To remove the cover on the right side 9 1 Release the screws 2 Remove the plate 3 Pull the cover upwards 4 Remove the cover forwards Cover Stacker 8 To remove the stacker cover 8...

Страница 114: ...ble the covers above the table level in the specified order NOTICE Property damage may occur The covers below the table level can be damaged when the snap locks and springs are not correctly fastened...

Страница 115: ...rom above 2 Insert the cover so that it lies on the edge folding station cover 1 Cover Sewing head 6 To assemble the sewing head cover 6 1 Insert the cover into the guide at the upper right of the car...

Страница 116: ...Fasten the screws on the retaining bar Covers on the rear 10 To assemble the covers on the rear 10 1 Insert the cover downwards into the guide hooks 2 Pull the cover upwards 3 Insert the cover upward...

Страница 117: ...assembled to the following machine parts in order to protect the machine from damage during transport Sewing head Edge folding station Stacker Transfer carriage Important Before you can remove the tra...

Страница 118: ...tion 2 Remove the fastening tape or cable ties from the carriage of the middle slide and edge folding frame The edge folding station transport lock has been removed Removing the stacker transport lock...

Страница 119: ...ccidents the weight of the sewing unit must be evenly distributed over the 4 adjustable feet Fig 85 Aligning the machine To align the machine 1 Place a spirit level on the frame in order to align the...

Страница 120: ...read reel holder must be installed with the covers in place because the covers can no longer be assembled when the thread reel holder is installed Fig 86 Assembling the thread reel holder To assemble...

Страница 121: ...with electricity can result in serious injuries or death Work on the electrical system must ONLY be performed by qualified electricians or appropriately trained and authorized personnel ALWAYS pull th...

Страница 122: ...the compressed air maintenance unit Fig 87 Connecting the compressed air maintenance unit To connect the compressed air maintenance unit 1 Connecttheconnectionhosewiththehosecouplingtothecompressed ai...

Страница 123: ...ure turn clockwise Reduce pressure turn counterclockwise The operating pressure is indicated on the pressure gage 1 7 6 3 Lubricating wicks and felt The wicks and felt in the sewing head must be soake...

Страница 124: ...uctions 806N 111 806N 121 04 0 12 2020 3 Lubricate wicks and felt at positions 1 and 2 Apply a small amount of oil directly from the oil can to the marked positions 4 Fit the head cover 5 Tighten the...

Страница 125: ...ct the pneumatic connection 5 Remove residual oil from the oil pan under the sewing material support surface using a cloth 6 Cover the operating terminal to protect it from soiling 7 Cover the control...

Страница 126: ...Decommissioning 124 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 127: ...ansport Sewing head Edge folding station Stacker Transfer carriage 9 1 1 Assembling the sewing head transport locks Fig 90 Assembling the sewing head transport locks To assemble the transport locks 1...

Страница 128: ...ize the machine and place it in the Safe stop mode 2 Remove all covers above the tabletop p 109 3 Use tape or cable ties to fasten the stacker bar to the stacker 4 Fold the stacker to the machine and...

Страница 129: ...e the highest possible degree of safety when transporting the machine Fasten the machine Wear the designated protective equipment WARNING Risk of injury due to own weight of machine and sharp edged pa...

Страница 130: ...Packaging and transport 128 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 131: ...licable national regulations When disposing of the machine be aware that it consists of a range of dif ferent materials steel plastic electronic components etc Observe the applicable national regulati...

Страница 132: ...Disposal 130 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 133: ...49 0 521 925 2594 Email service duerkopp adler com Internet www duerkopp adler com 11 2 Messages of the software Please contact customer service if an error occurs that is not described here Do not a...

Страница 134: ...Compressed air too low Compressed air not connected Set the operating pressure p 121 Connect compressed air p 120 5302 Seam program contour data too large Select different seam program p 75 Install n...

Страница 135: ...ot match the desired seam program Light sensor for reading the code is soiled Replace or re attach the reflector strips Change the shaping assembly p 40 install new seam program Insert transfer plate...

Страница 136: ...Troubleshooting 134 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 137: ...which means easy handling and fast familiarization Air suction device vacuum in the ergonomically inclined 10 degrees sewing material support surface for fastening the sewing material Constant feed of...

Страница 138: ...Technical data 136 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 139: ...l support surface Middle slide The middle slide is a component of the edge folding station The pocket blank is placed on this Needle thread The needle thread is the thread coming from the thread reel...

Страница 140: ...e folding station and fetches the material to be sewn to the sewing unit An EMERGENCY STOP switch is integrated into the transfer arm Transfer plate The transfer plate holds the material to be sewn on...

Страница 141: ...Appendix Operating Instructions 806N 111 806N 121 04 0 12 2020 139 14 Appendix 0 1 2 3 3 4 45 6 7 8 9 65 9 9 9 0 7 9 9 7 7 6 4 1 6 4 6 6 A B 4 4 4 4 65 5 4 4 8 3 4C 9 9 8 0 0 8...

Страница 142: ...140 Operating Instructions 806N 111 806N 121 04 0 12 2020 0 12 2 3 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 5 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 6 6 6 6 6 6 6 6 6 6 6 6 4 6 6 6 6 6 6 6 6 6 6 6 6 6...

Страница 143: ...1 0 0 0 0 2 0 0 0 3 4 4 2 5 4 4 6 2 4 7 8 2 6 6 9 9 9 9 8 0 0 0 0 9 9 2 8 8 8 2 2 8 9 9 9 6 2 2 8 8 9 9 7 4 9 9 9 9 2 8 8 8 2 8 2 2 2 8 8 2 7 A B B C C C C B C C B C C B C C B C C B B C C D 7 8 8 8 2...

Страница 144: ...Operating Instructions 806N 111 806N 121 04 0 12 2020 0 1 1 2 3 4 3 3 5 6 6 1 1 1 6 6 6 1 1 1 1 7 7 7 8 7 7 7 7 7 8 9 4 6 6 6 6 1 6 1 6 6 4 4 7 7 7 7 7 8 7 7 8 7 7 8 7 7 7 9 4 6 1 6 6 6 7 7 8 7 7 7 7...

Страница 145: ...6N 121 04 0 12 2020 143 0 1 2 1 2 3 45 2 2 6 5 2 7 6 6 8 9 9 3 1 9 9 3 1 3 3 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 9 9 3 1 9 3 1 9 1 8 9 9 3 3 3 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 9 9 9 3 1 9 9 1 8 3 1 3 3...

Страница 146: ...04 0 12 2020 0 1 0 2 2 0 0 3 0 4 1 4 5 6 73 8 3 4 9 9 6 6 6 6 6 6 6 9 9 A 9 9 6 6 B B B B 6 6 4 6 4 9 B B B C 9 C B C C 92 9 6 2 6 2 D D B 2 B 2 6 6 2 4 6 2 4 2 92 D D B C 2 9 C 2 2 B C 2 C 2 90 9 6 0...

Страница 147: ...3 3 3 3 3 7 3 3 3 3 3 3 3 3 7 3 3 01 3 03 3 7 3 7 A 3 3 3 3 3 7 7 7 3 3 3 3 3 3 3 3 3 7 7 7 3 3 3 3 A A A A A A A A A 0 2 2 2 0 1 9 7 0 0 0 0 7 7 1 9 0 1 9 1 9 B 1 9 C 7 7 7 7 7 4 1 33 1 3 33 13 33 7...

Страница 148: ...endix 146 Operating Instructions 806N 111 806N 121 04 0 12 2020 0 1 1 0 2 34 1 1 4 1 0 0 567 8 9 8 9 8 8 8 8 7 8 5 9 8 9 8 9 8 5 8 8 8 8 8 7 8 A 1 8 B B B B 7 0 B B B B B 8 8 8 8 8 8 8 8 8 8 7 B B B C...

Страница 149: ...01 5 1 0 2 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 9 9 9 9 9 9 9 9 9 9 9 1 1 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 9 9 9 9 9 9 9 9 9 1 1 A A A A A A...

Страница 150: ...A A A A A 0 A A A A A A A A A A A A A A A A 0 A A A A A A A A 3 3 3 3 3 3 3 3 3 3 3 3 0 5 0 5 A A A A A A A A 0 A A A A A A A A A A A A A A A A 0 A A A A A A A A 3 3 3 3 3 3 3 3 3 3 3 0 5 0 5 A A A A...

Страница 151: ...1 1 2 3 4 2 3 1 5 4 5 4 5 1 5 6 1 78 5 6 1 9 5 6 1 1 5 6 1 5 4 5 4 5 4 5 5 1 9 8 6 1 2 1 6 6 1 1 1 7 1 1 8 8 4 81 7 7 7 7 7 1 1 1 1 1 1 1 1 1 1 8 6 8 8 8 8 1 1 1 1 8 A 8 1 1 88 8 7 8 8 88 2 1 1 7 7 1...

Страница 152: ...tions 806N 111 806N 121 04 0 12 2020 0 1 1 1 2 3 1 1 0 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 7 7 8 1 2 9 2 2 3 3 3 3 4 0 3 3 3 3 3 3 3 4 4 3 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 3...

Страница 153: ...ng Instructions 806N 111 806N 121 04 0 12 2020 151 0 1 0 0 0 2 03 4 5 3 0 3 0 2 03 2 03 6 03 6 03 7 8 5 8 5 0 4 3 5 5 2 0 9 5 0 2 2 0 0 0 0 0 0 5 0 0 A 2 A 2 A BC9 0 0 0 0 0 0 D D D D D D 8 0 A BC9 0...

Страница 154: ...Appendix 152 Operating Instructions 806N 111 806N 121 04 0 12 2020 0 1 2 3 4 1 3 5 6 7 0 8 9 9 3 7 7 0 5 5 5 4 4 4 4 A 3 3 3 1 3 4 1 B 5 A A C 1 7 C 1 7 6D5 7D5 6D5 7D5 C C...

Страница 155: ...3 5 6 7 3 11 4 3 11 3 1 6 3 1 3 5 3 1 3 5 3 3 8 7 9 1 9 1 6 1 1 0 1 0 0 6 1 96 76 1 6 6 1 2 2 6 5 6 6 5 6 6 5 5 2 2 2 A 5 5 5 6 6 6 5 6 6 6 7 5 5 0 1 6 6 2 2 5 5 5 5 5 5 5 B B 3 3 3 3 3 6 7 6 7 6 7 6...

Страница 156: ...806N 121 04 0 12 2020 0 1 2 00 2 01 2 01 2 2 3 0 4 0 2 56 4 2 2 7 8 2 01 2 01 2 2 2 8 8 8 0 9 0 1 2 1 2 2 4 4 4 8 5 3 5 3 A 0 B A 0 B 0 C 0 66 3 0 3 6 2 4 2 1 D 3 0 4 E 4 4 AE B 4 A 0 B 4 4 4 4 4 7 2...

Страница 157: ...ctions 806N 111 806N 121 04 0 12 2020 155 0 1 1 02 1 02 1 0 3 0 1 45 3 1 1 6 7 1 02 1 02 1 7 7 7 0 8 9 0 2 1 2 1 1 3 3 3 7 4 4 A 0 B A 0 B 0 C 0 55 0 5 1 3 1 2 D 0 3 5 AE B 3 E A 0 B 3 3 3 3 7 7 1 7 3...

Страница 158: ...5 3 2 3 9 9 9 3 3 6 6 B 9 6 6 6 36 36 7 8 0A 7 3 8 0A 7 3 8 3 9 3 2 36 3 9 3 2 36 3 3 4 3 3 3 6 3 3 9 B B 3 9 0 9 2 9 7 8 9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2 3 6 3...

Страница 159: ...0 1 2 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 0 0 0 0 3 3 1 2 3 3 0 1...

Страница 160: ...Appendix 158 Operating Instructions 806N 111 806N 121 04 0 12 2020...

Страница 161: ......

Страница 162: ...Germany Phone 49 0 521 925 00 Email service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler Gm...

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