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1. General safety instructions

The  non-observance  of  the  following  safety  instructions  can  cause  bodily  injuries  or  damages  to  the  machine.

1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate

training.

2. Before  putting  into  service  also  read  the  safety  rules  and  instructions  of  the  motor  supplier.
3. The  machine  must  be  used  only  for  the  purpose  intended.  Use  of  the  machine  without  the  safety  devices  is  not  permitted.

Observe  all  the  relevant  safety  regulations.

4. When  gauge  parts  are  exchanged  (e.g.  needle,  top  roller,  needle  plate,  feed  dog  and  bobbin)  when  treading,  when  the

workplace  is  left,  and  during  service  work,  the  machine  must  be  disconnected  from  the  mains  by  switching  off  the  master

switch  or  disconnecting  the  mains  plug.

5. Daily  servicing  work  must  be  carried  out  only  by  appropriately  trained  persons.
6. Repairs,  conversion  and  special  maintenance  work  must  only  be  carried  out  by  technicians  or  persons  with  appropriate

training.

7. For service or repair work on pneumatic systems the machine must be disconnected from the compressed air supply system.

Exceptions  to  this  are  only  adjustments  and  function  checks  made  by  appropriately  trained  technicians.

8. Work  on  the  electrical  equipment  must  be  carried  out  only  by  electricians  or  appropriately  trained  persons.
9. Work  on  parts  and  systems  under  electric  current  is  not  permitted,  except  as  specified  in  regulations  DIN  VDE  0105.

10. Conversions  or  changes  to  the  machine  must  be  authorized  by  us  and  made  only  in  adherence  to  all  safety  regulations.
11. For  repairs,  only  replacement  parts  approved  by  us  must  be  used.
12. Commissioning  of  the  sewing  head  is  prohibited  until  such  time  as  the  entire  sewing  unit  is  found  to  comply  with  EC

directives.

It  is  absolutely  necessary  to  respect  the  safety  instructions  marked  by  these  signs.

Danger  of  bodily  injuries  !

Please  note  also  the  general  safety  instructions.

IMPORTANT    WARNING

In  spite  of  all  safety  measures  made  on  the  machines,  inappropriate  actions  of  the  operator  may  lead  to  dangerous  situations.  In

industrial  sewing  machines,  attention  should  be  paid  to  the  following  still  remaining  possible  sources  of  injury:

1. Moving  sewing  needle

- risk  of  injury  when  sewing  with  raised  pressure  foot  or  top  roller,  because  the  finger  guard  is  then  positioned  too  high,

- risk  of  injury  when  inadvertently  threading  down  of  the  motor  threadle.

2. Moving  thread  take-up  lever

- risk  of  injury  when  inadvertently  or  intentionally  inserting  the  finger(s)  between  the  thread  take-up  lever  and  its  guard.

3. Moving  pressure  member

- risk  of  injury  when  holding  sewn  work  in  immediate  vicinity  of  the  pressure  member  and  beginning  to  insert  under  the

pressure  member  a  considerably  thicker  sewn  work  portion,

- risk  of  injury  when  sinking  the  pressure  member.

4. When  switched  off,  the  clutch  motor  slows  down  by  inertia  but  would  be  reactivated  by  an  accidental  treading  down  of  the

motor  treadle.  To  avoid  such  risk,  it  is  advised  to  hold  the  handwheel  by  hand  and  slightly  to  depress  the  motor  treadle.

2. Introduction

This  service  book  contains  instruction  for  regulating  the  mechanisms  of  the  sewing  machine  head.
The  instructions  for  use  and  for  putting  the  machine  into  operation  and  for  the  control  of  the  stopmotor  are  not  included  in  this

service  book,  but  they  are  supplied  as  separate  publications.
This  service  book  is  universal  for  all  subclasses  of  the  machine  -  it  contains  setting  procedures  for  all  elements  which  may  be

placed  on  the  machine  of  the  given  class.  When  the  supplied  subclass  of  this  machine  does  not  include  some  element,  then  it  is

possible  to  leave  out  the  respective  parts  of  the  instructions.  The  optional  equipments  of  the  machine  and  the  respective

configurations  of  the  subclasses  of  the  machine  are  given  in  the  operating  instructions.
This sewing machine disposes of a large extent of its use. The machine should be set with respect to the parameters of the sewn

material,  the  sewing  thread  etc.  The  setting  for  the  individual  categories  is  given  in  the  chapter  11.2.
For  setting  the  machine,  simple  setting  aids  are  used  which  are  included  in  the  accessory  of  the  machine.  Besides  these  aids,

universal  measuring  devices  are  used,  such  as  slide  calliper,  feeler  gauges  and  dynamometer  for  measuring  the  thread  tension.

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Страница 1: ...1130i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 08 2006 Printed in Czech Republic S735 000706 w...

Страница 2: ...ion of main and auxiliary tensioners 3 4 3 Setting the tensioning mechanism of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the booto...

Страница 3: ...ing of the electromagnets 5 Lifting the presser foot by electromagnet 21 5 1 Description 5 2 Setting the electromagnet pin 5 3 Setting the electromagnet current 5 4 Assembly of the top roller lifting...

Страница 4: ...dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pr...

Страница 5: ...the screws 3 and 4 set the required distance A For setting up use the setting gauge 7 as per the repective figure After having set it tighten carefully the screws By axial shifting of the gear wheel 5...

Страница 6: ...river into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shifts ou...

Страница 7: ...ty of the screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between...

Страница 8: ...nnecting rod 10 of the needle bar 11 on the loop 12 is mounted in a ball bearing and it is slidingly mounted on the needle bar carrier The mechanism is lubricated by means of a central wick lubricatin...

Страница 9: ...e starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder so that the needle is...

Страница 10: ...thread tensioner plate 7 whose displacement motion relieves the thread tensioner springs 8 In machines provided with a thread trimming device the main tensioners 1 are relieved as well upon the switch...

Страница 11: ...t surface 8 of the lever At the maximum lift of the top roller the roller 5 moves on the flat surface 9 of the lever 7 in this condition there must be a minimal play at the tensioner plate lift when p...

Страница 12: ...1 Description The bottom feed is formed by two independent mechanisms necessary for attaining an elliptical way of the feeder The feeding mechanism for the horizontal component of the feeder movement...

Страница 13: ...n for setting the leverage in such a way so that the levers 10 of the mechanism pass in the spots of the recesses in the shaft Tighten the gripping joints of the levers 6 and 7 Test the sufficient cle...

Страница 14: ...After having loosened the screw 4 of the lever 5 in turning the eccentrric 6 we can change the height of the feeder above the throat plate After having loosened the screw 7 of the lever 8 inturning th...

Страница 15: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on the hand...

Страница 16: ...y the screws 5 Turn the knob in the counterclockwise direction up to the stop when the pin 6 of the knob 1 bears on the pin 7 from the other side In a sewing test check up the length of the stitch if...

Страница 17: ...nd set the lever so that it bears against the throat plate 4 Tighten the screw 3 Setting of the presser force of the presser foot In screwing in the screw 5 the pressing force is increased and inverse...

Страница 18: ...ing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw 2 the positi...

Страница 19: ...e contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Check the moment...

Страница 20: ...ff the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applyi...

Страница 21: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the ho...

Страница 22: ...the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm and tigh...

Страница 23: ...ain switch Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height Tighten the screw...

Страница 24: ...ectromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for use of...

Страница 25: ...ing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution Danger of in...

Страница 26: ...spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push button connecting 9 connector of coupling the h...

Страница 27: ...t up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the replacement of some components such as the...

Страница 28: ...ing device according to the paragraph 4 7 5 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the...

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