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Instruction Manual 

SPES3502AR Electric PU - V1.0 

www.durapac.com 

Page 9 of 12 

 

7.0

 

Troubleshooting 

 

WARNING: 

Disconnect power supply before disassembly or repair 

Problem 

Cause 

Solution 

Motor will not start 

Inadequate or faulty electrical 
supply 

 

Check the line voltage 

 

Check the condition of the power 
unit’s power cord 

 

Check the condition of  extension 
cords 

 

Check for tripped circuit breaker. Be 
sure breaker is of adequate size 

 

Contact a qualified electrician for 
any necessary repairs 

Carbon brush is worn 

 

Refer to 6.4 – Replacing Carbon 
Brushes 

 

Noisy operation 

Air trapped in system 

 

Check all points where air may leak 
into the system 

 

Refer to 6.2 – Bleeding Air from the 
System  

Power unit reservoir too full 

 

Drain fluid to correct level 

Low fluid level in power unit 
reservoir 

 

Refer to 6.1 – Adding Hydraulic 
Fluid 

 

Fill and bleed the system 

Power unit oil is over-
heating 

Oil viscosity is too high 

 

Refer to 6.3 – Changing Hydraulic 
Fluid 

 

Refill with a good quality hydraulic 
oil 

High pressure leakage on upper 
pressure plate 

 

 

Tighten plug 

Low fluid level in power unit 
reservoir 

 

Refer to 6.1 – Adding Hydraulic 
Fluid 

 

Fill and bleed the system 

Power unit runs but 
will not pump oil 

Power unit is not primed 

 

Run power unit a few minutes 
tipping from side to side 

Externally adjustable relief valve 
is not correctly set 

 

Reset the relief valve to appropriate 
level 

Damaged o-ring 

 

Send to a Durapac authorised 
service centre for repair 

Defective control valve 

 

Send to a Durapac authorised 
service centre for repair 

Power unit does not 
reach rated capacity 

Low fluid level in reservoir 

 

Secure load by other means

 

 

Depressurise power unit and hose, 
remove application, then fill and 
bleed the system 

Leaking system components 

 

Repair or replace as necessary 

Poor performance 

Fluid level in power unit is low 

 

Secure load by other means

 

 

Depressurise power unit and hose, 
remove application, then fill and 
bleed the system 

Содержание SPES3502AR

Страница 1: ...86 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual 035 Series Auto 2 Speed Compact Electric Power Unit SPES3502AR ...

Страница 2: ...laced with Durapac authorised replacement parts only Any power unit that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any power unit that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by a Durapac authorised service cen...

Страница 3: ... cautions and warnings before starting to operate the equipment The operator is responsible for this activity towards other persons Do NOT lift hydraulic equipment by the hoses or couplers Use the carrying handle or other means of safe transport Hydraulic equipment must only be serviced by a qualified hydraulic technician For repair service contact the Durapac authorised service centre in your are...

Страница 4: ...d flow within the hose is blocked or reduced Periodically inspect the hose for wear Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as battery acid creosote impregnated objects and wet paint Never paint a coupler or hose FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY...

Страница 5: ...rom the System in the Maintenance Section 5 0 Operation IMPORTANT Always monitor pressure load or position using suitable equipment Pressure may be monitored by means of an optional manifold and gauge Correct application position can only be determined by the operator of the equipment Never set the relief valve to a higher pressure than the maximum rated pressure of the power unit Higher settings ...

Страница 6: ...aulic fluid Do NOT use brake fluid transmission fluid turbine oil motor oil alcohol glycerine etc Use of anything other than good quality hydraulic oil will void warranty and damage the power unit hose and application We recommend Durapac Hydraulic Oil or equivalent Equipment must only be serviced by a qualified hydraulic technician For repair service contact your local Durapac authorised service ...

Страница 7: ...r level than the power unit reservoir 6 2 4 Using the pendant extend and retract the cylinder several times without putting a load on the system Air should be released from the system 6 2 5 If oil still cannot be delivered to develop pressure place the power unit horizontally as shown below and push the rubber lining through the 8mm diameter hole on the tank cover end with a round ended rod 30mm o...

Страница 8: ...ically Fig 3 Carbon Brush Replacement 6 4 1 Remove rubber caps x 2 6 4 2 Use a screw driver to loosen and remove inside fitting screws so that carbon brushes can be taken out 6 4 3 Replace with new carbon brushes fix the screws and rubber caps 6 5 Storage 6 5 1 When not in use depressurise and disconnect the power unit from the application 6 5 2 Wipe clean thoroughly and store in a clean dry envir...

Страница 9: ...l is over heating Oil viscosity is too high Refer to 6 3 Changing Hydraulic Fluid Refill with a good quality hydraulic oil High pressure leakage on upper pressure plate Tighten plug Low fluid level in power unit reservoir Refer to 6 1 Adding Hydraulic Fluid Fill and bleed the system Power unit runs but will not pump oil Power unit is not primed Run power unit a few minutes tipping from side to sid...

Страница 10: ... Low fluid level in power unit reservoir Secure load by other means Depressurise power unit and hose remove application then fill and bleed the system Application responds to pressurised fluid but system does not maintain pressure Leaky connection Clean reseal with thread sealant and tighten connection Leaking cylinder seals Replace worn seals Look for excessive contamination or wear Replace conta...

Страница 11: ...ac com Page 11 of 12 Item Description 1 Handle 2 Electric motor 3 Carbon brush 4 Tank cover 5 Relief valve 6 Power cable 7 Operation cord 8 Oil plug 9 Delivery port 3 8 NPTF 10 Pendant switch 2 4m 8 0 Parts Breakdown List 8 1 High Level Description of Parts ...

Страница 12: ...Instruction Manual SPES3502AR Electric PU V1 0 www durapac com Page 12 of 12 9 0 Electric Schematic 10 0 Hydraulic Schematic ...

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