Instruction Manual
P-2800 & P-2800D Hand Pumps - V1.1 www.durapac.com
Page 10 of 12
7.0
Troubleshooting
Problem
Cause
Solution
Pump loses pressure
Leaking system components
Repair or replace as
necessary
Pump not delivering
fluid
Low fluid level in reservoir
Check fluid level
Worn seats
Repair seats
Replace pump body
Pump does not reach
rated capacity
Low fluid level in reservoir
Check fluid level
Leaking system components
Repair or replace as
necessary
Fluid leaking past inlet or outlet
checks
Repair inlet or outlet checks
Replace high pressure piston
seal
Pump handle has a
“spongy” feel
Air trapped in system
Refer to 6.2 - Bleeding Air
from the System
Too much fluid in reservoir
Check fluid level
Cylinder piston will not
extend (or retract for P-
2800D model)
Loose couplers
Tighten couplers
Low fluid level in pump reservoir
Fill and bleed the system
Leaking cylinder seals
Replace worn seals. Look for
excessive contamination or
wear
Cylinder piston extends
(or retracts for P-2800D
model) only partially
Low fluid level in pump reservoir
Fill and bleed the system
Load above capacity of system
Use correct equipment
Cylinder piston extends
(or retracts for P-2800D
model) slower than
normal
Loose couplers
Tighten couplers
Restricted hydraulic line or fitting
Clean and replace if damaged
Pump not operating correctly
Check pump’s operating
instructions
Repair or replace as
necessary
Low fluid level in pump reservoir
Fill and bleed the system
Cylinder does not hold
pressure
Leaky connection
Clean, reseal with thread
sealant, and tighten
connection
Leaking cylinder seals
Replace worn seals. Look for
excessive contamination or
wear. Replace contaminated
fluid
Pump or valve not operating
correctly
Repair or replace as
necessary
Cylinder will not retract
or retracts slower than
normal
Closed pump release valve
Open pump release valve
Loose couplers
Tighten couplers
Blocked hydraulic lines
Clean and flush lines
Weak or broken retraction springs
Send to a Durapac authorised
service centre for repair
Internally damaged cylinder
Send to a Durapac authorised
service centre for repair
Pump reservoir too full
Drain fluid to correct level