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Fire & Explosive Risks

WARNING!

Sparks and spatter fly off from the welding arc. The flying
sparks and hot metal, weld spatter, work piece, and hot
equipment can cause fires and burns.

Accidental contact of electrode or welding wire to metal objects
can cause sparks, overheating, or fire.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flammable

material.

3. Remove all flammables within 10m of the welding site.

4. Be alert that welding sparks and hot materials from welding

can easily go through small cracks and openings to adjacent
areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulkhead, or partition

can cause fire on the hidden side.

7. Do not weld on closed containers such as tanks or drums.

8. Connect the work lead/clamp to the job as close to the

welding area as practical to prevent welding current from
travelling long, possibly unknown paths and causing electric
shock and fire hazards.

9. Do not use a plasma cutter to thaw frozen pipes.

10. Remove the stick electrode from the holder or cut off the

welding wire at the contact tip when not in use.

Sparks & Hot Metal

WARNING!

Chipping and grinding causes flying metal, and as welds
cool they can throw off slag.

1. Wear an AS/NZS approved face shield or safety goggles. Side

shields are recommended.

2. Wear appropriate safety equipment to protect the skin and

body.

www.duralloy.net.au

1300 369 456

CUT 40PFC MV

OWNER’S MANUAL

Содержание CUT 40 PFC MV

Страница 1: ...CUT 40 PFC MV OWNER S MANUAL www duralloy net au 1300 369 456 ...

Страница 2: ...ion DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment sol...

Страница 3: ...www duralloy net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Troubleshooting Safety Warranty 5 7 8 9 12 13 18 3 CUT 40PFC MV OWNER S MANUAL ...

Страница 4: ...ont Fascia Cover Air Test function 6M PT60 Plasma Torch with Central Adaptor Built in Regulator Extension lead friendly up to 100m Weight 7kg SPECIFICATIONS Power Supply 90VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz 1 110 120 130V 10 1 220 230 240V 10 Input Power 3 8kW 4 9kW Input Current 34 5A 22 6A Duty Cycle 40o C 10min 30A 35 22A 60 20A 100 40A 50 36A 60 30A 100 Cutting Current 20 30A 20 ...

Страница 5: ...or 5 Cutting Power Indicator Lights when cutting power circuit activated 6 Air Control Run Set Switch 7 Earth Lead Connection Socket 8 Plasma Torch Euro Central Connector Rear View 9 Air Pressure Regulator Outlet Pressure Gauge 10 Air Pressure Regulator Knob 11 Compressed Air Inlet 12 Air Condensate Filter Trap Bowl 13 Air Filter Condensate Drain Tube www duralloy net au 1300 369 456 5 1 4 2 3 5 6...

Страница 6: ...rc A pilot arc system is a circuit where the return is back through the torch head and cable This means it can create a small arc with some cutting power without making any electrical connection with the main machine earth This is especially useful for starting cuts on material that does not have a good initial earth connection such as paint rust scale Once the pilot arc is established and power i...

Страница 7: ... its own internal air supply filtration system it is recommended the compressed air supply should have external filtration in the line feeding the machine both a standard water trap sintered bronze filter and also a coalescing filter for oil in air The air requirement is a minimum of 120 l min 4 5cfm Free Air Delivery FAD at 75psi pressure This normally means the compressor must be a belt drive mo...

Страница 8: ...www duralloy net au 1300 369 456 8 CUT 40PFC MV OWNER S MANUAL WIRING DIAGRAM ...

Страница 9: ... off and disconnected from the power supply www duralloy net au 1300 369 456 CARE MAINTENANCE Amperage Guide PLASMA CUTTING GUIDE 9 CUT 40PFC MV OWNER S MANUAL Material Thickness mm 0 5 2 4 6 8 10 Output Current Dial Position 7 2 4 4 6 5 7 7 8 8 9 10 Cutting Guide Effect of Cutting Speed Electrical Connection The DURALLOY CUT 40PFC MV is designed to run on a standard 15A 230V AC power supply If an...

Страница 10: ...inless or carbon steel at an angle position the torch 0 5mm 02 above the work piece It is advisable when piercing thicker materials to drill a small pilot starting hole in the work piece which makes it a lot easier and gives increased tip life Start the cutting arc then immediately raise the torch to 1 6mm 1 16 stand off and move the torch along the cut path This will reduce the chance of spatter ...

Страница 11: ...ce and experience to obtain cuts without dross Although less than optimal cuts will contain dross it is relatively easy to remove by breaking it off using pliers or chipping off with a chisel or scraping or grinding the finished cut as needed and is generally only a minor inconvenience A combination of factors contributes to the build up of dross They include material type material thickness amper...

Страница 12: ...rts Arc stops while cutting Cutting speed too slow Torch is too high away from material Worn torch parts Workpiece earth cable disconnected Increase speed until problem solved Lower torch to recommended height Inspect and repair or replace worn parts Connect workpiece earth clamp to work piece or steel table Insufficient penetration Cutting speed too fast Torch tilted too much Metal too thick for ...

Страница 13: ...nductor tong with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the plasma cutter outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid...

Страница 14: ...e the equipment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment ...

Страница 15: ...ing welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing a...

Страница 16: ...in a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metal...

Страница 17: ...rby 6 Be aware that welding on a ceiling floor bulkhead or partition can cause fire on the hidden side 7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent welding current from travelling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use a plasma cutter to thaw froz...

Страница 18: ...ncillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply ...

Страница 19: ...www duralloy net au 1300 369 456 19 CUT 40PFC MV OWNER S MANUAL ...

Страница 20: ...www duralloy net au 1300 369 456 ...

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