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MC • Edition 2022.08 • No

. 278 349 R

. -0

Product

FRM 100065 - 100080

FRM 250065 - 250080

Medium Pressure Regulator 10 bar / 25 bar

Manufacturer

Karl Dungs GmbH & Co. KG ▪ Karl-Dungs-Platz 1 ▪ D-73660 Urbach/Germany

Certifies herewith that the products named in this overview were subjected to a Type Examination (production type) and meet the

essential safety requirements:

• The Pressure Equipment Safety Regulations, UKSI 2016:1105 (as amended by UKSI 2019: 969)

In the event of an alteration of the equipment not approved by us this declaration loses its validity.

The object of the declaration described above conforms with the relevant legislation.

This declaration of conformity is issued under the sole responsibility of the manufacturer.

Specified requirements of the Type Examination (production type)

DIN EN 334

DIN EN 14382

Term of validity

2032-07-13

Approved Body

2016 No. 1105

TUV SUD BABT Unlimited

Octagon House,

Concorde Way, Segensworth North,

Fareham, Hampshire,

PO15 5RL, United Kingdom

Approved Body Number: 0168

Monitoring of the QA system

Conformity process adopted: Module B+D

B.Sc., MBA Simon P. Dungs,

Chief Operating Officer

Urbach, 2022-08-01

3. Declaration of conformity

Содержание FRM 100065

Страница 1: ...s must be observed and if neces sary personal protective measures must be taken Connected line systems must be free from dirt and contamination Hang this instruction manual in a readily visible place...

Страница 2: ...he vaporized phase 2 3 Risks in case of misuse If used in accordance with their designated use the de vices are safe to operate Non observance of the regulations may result in personal injury or mater...

Страница 3: ...plus valable si nous effectuons une modification libre de l appareil L objet d crit ci dessus de la pr sente d claration correspond aux prescriptions l gales applicables en mati re d harmonisation de...

Страница 4: ...equipment not approved by us this declaration loses its validity The object of the declaration described above conforms with the relevant legislation This declaration of conformity is issued under th...

Страница 5: ...g and recommissioning FRM or SAV 26 12 1 General information 26 12 2 Initial Pressurization of FRM 26 12 3 Leakage test 26 12 4 Commissioning unlocking control of the set values 27 12 5 Recommissionin...

Страница 6: ...AV closes MOP Maximum admissible operating pressure pd Outlet pressure pd abs Output pressure as absolute pressure pu Inlet pressure pu abs Inlet pressure as absolute pressure pdo Overpressure shut of...

Страница 7: ...cial grade natural gas and commercial grade LPG gases in the vaporized phase Nominal diameters Flange Connecting flanges PN 25 according to EN 1092 1 or ANSI Class 150 per B16 5 DN 65 80 NPS 2 5 3 Adm...

Страница 8: ...5 SG 10 1 000 4000 mbar 400 1 600 W C FRM 100065 MD SAV MD DN 65 MD AC 5 10 SG 10 20 90 420 mbar 36 168 W C 35 400 mbar 12 160 W C AG 10 180 800 mbar 72 321 W C AG 10 FRM 100065 HD SAV HD DN 65 HD AC...

Страница 9: ...f the outlet pressure SG Lock up pressure class Qmin pu1 2 AC minimum flow volume at a specific inlet pressure pu lower limit of the volume flow at which the stable operating conditions for a given no...

Страница 10: ...bar 14 44 W C Black 270357 2 3 55 12 3 50 250 mbar 20 100 W C Purple 270358 2 5 55 12 3 80 400 mbar 32 160 W C 150 500 mbar 60 200 W C 150 500 mbar 62 101 W C Orange 270359 2 8 55 12 3 300 1 000 mbar...

Страница 11: ...mbrane is damaged or in the event of a breakdown of the impulse line pressure the SAV closes pd Outlet pressure pu Inlet pressure PN Nominal pressure of the flange PS Maximum admissible pressure SAV S...

Страница 12: ...gap is reduced The flow volume decreased in this way reduces the outlet pressure until the set nominal value outlet pressure is reached again and a balance of forces at the working diaphragm F is est...

Страница 13: ...065 UHD 277243 25 2 500 360 65 380 276 120 567 892 1 2 G 12 52 114 lbs FRM 100080 MD 277244 10 1 000 145 80 500 298 120 567 892 1 2 G 12 58 128 lbs FRM 100080 HD 277245 10 1 000 145 80 380 298 120 567...

Страница 14: ...80 MD SAV MD 276115 10 1 000 145 80 500 298 135 567 892 1 2 G 12 73 161 lbs FRM 100080 HD SAV HD 276116 10 1 000 145 80 380 298 135 567 892 1 2 G 12 68 150 lbs FRM 250080 UHD SAV UHD 276117 25 2 500 3...

Страница 15: ...f suitable bonding straps Prevent contact voltage and ignitable flashover The performance data on the type plate corresponds to the purchase ordering data Flanges on the inlet side and outlet side of...

Страница 16: ...fly valve 2 Filter 3 Welded part 4 Pressure gauge inlet side 5 Regulator with integrated SAV 6 Calming section 7 SBV 8 Ball valve 9 Pressure gauge outlet side 10 Test burner 11 Venting ball valve 12 I...

Страница 17: ...h the SAV vent or a relief valve vent Do not manifold the SAV vent with a relief valve vent Do not manifold other vents of similar devices regula tor to regulator relief valve to relief valve etc unle...

Страница 18: ...n on the roof does not cover or isolate the termination point from the atmosphere To limit the consequences of rain or debris getting into the vent always turn the outlet of the vent down towards the...

Страница 19: ...st be installed The SAV is designed to shut down the gas supply in the event of a fault condition The SAV complies with the requirements of EN 14382 as safety shutoff valve Main components 1 Shutter c...

Страница 20: ...ve the protective cap A 2 Turn the adjusting screw B using an open ended wrench SW 24 mm 3 Turning clockwise the preload of the setpoint spring is increased and the outlet pressure pds is increased 4...

Страница 21: ...ring affects the set value for upper triggering Please set the vacuum triggering first A mutual influence of the pressure regulator and the safety shutoff valve must be excluded Calculation of the rec...

Страница 22: ...t down pressure SAV AGo 10 Response pressure group of the lower shut down pressure SAV AGu 10 Response group of the SBV AG 5 Result Device group Device data Pressure graduation Safety devices against...

Страница 23: ...ulator springs Unscrew the sealing cap C from the spring dome us ing a hinged hook wrench 90 155 mm B Remove the protective cap A A 2 F C 3 4 Release the setpoint spring E unscrew the adjusting screw...

Страница 24: ...hed Reinsert the protective cap A 10 Stick on the type plate the label corresponding to new spring range Take label included on the spring kit and cut the range corresponding to the same type as the t...

Страница 25: ...ed 4 Reinsert the protective cap A F G 1 Remove the spring E from the spring dome G 2 Install the new spring 3 Tighten the adjusting screw B and plastic washer D in the spring dome G using a tube sock...

Страница 26: ...test for internal and external leakages must be carried out 1 Test gases for the leakage test Use air or inert gases 2 Upstream and downstream shutoff valves must be closed 3 Release all pressure from...

Страница 27: ...3 Connect a line between the inlet and outlet side of FRM using manually operated test purge valves 6 4 With both valves closed slowly open the upstream valve to charge the bypass line 3 1 Press the...

Страница 28: ...on 7 Pressure gauge with pushbutton 8 Venting ball valve 9 Test burner 10 Shut off valve outlet side 11 Hose Connections and Setup for venting the test section Connections and Setup of a bypass line N...

Страница 29: ...proper ranges The adjusting springs are not suitable for the application Replace the adjusting springs The adjustment range of the SAV is outside the outlet pressure Replace the SAV The SAV cannot be...

Страница 30: ...SAV During operation the outlet pressure corresponds to the inlet pressure The pulse impulse is not installed Close the impulse line The pulse impulse is blocked Check the impulse line The pulse impul...

Страница 31: ...ves sealing material must be ap proved Prior to maintenance Shut off valves both on the inlet and outlet side are closed Lines are unstressed and free from combustible gas Prevent explosive gas air mi...

Страница 32: ...32 60 MC Edition 2022 08 No 278 349 Rev 0...

Страница 33: ...2 14 2 2 Replacement of the working diaphragm 4 Unscrew the sealing cap C from the spring dome using a jointed hook wrench 90 155 mm 5 Remove the spring washer D incl ball and the setpoint spring E 1...

Страница 34: ...C Edition 2022 08 No 278 349 Rev 0 3 Remove the upper diaphragm shell F Remove the O Ring H Remove the reducing washer I F H I Remove the upper diaphragm shell F FRM HD UHD FRM MD FRM HD UHD FRM HD UH...

Страница 35: ...0 35 60 Loosen the nut J M 8 using an open ended wrench SW 13 mm Remove the spring washer K J K 6 FRM HD UHD FRM MD FRM HD UHD FRM MD 7 Loosen the nut J M 8 using an open ended wrench SW 13 mm Remove...

Страница 36: ...for signs of damage or wear If neces sary reassemble a new working diaphragm M maintenance kit 2 L M FRM HD UHD FRM MD FRM HD UHD FRM MD 8 9 Remove the safety spring L Remove the working diaphram M fr...

Страница 37: ...sure that SAV is tripped by pushing triggering button 2 Loosen the 8 screws AL using an open ended wrench size SW 17 mm 3 Remove the lower cover AM and O Ring AK 4 AM AK AL SW 17 mm Loosen nut R usin...

Страница 38: ...MC Edition 2022 08 No 278 349 Rev 0 7 6 5 Take out the guide rode N and the bottom control plate AJ with a hammer For safety hold the control plate from below with your hand so that it does not fall...

Страница 39: ...2 O 3 4 S U Y Loosen screws Y using an open ended wrench SW 17 mm Remove lower cover of the working diaphragm O Remove compensation guide support S Remove upper compensation fixing disc U 14 2 4Replac...

Страница 40: ...278 349 Rev 0 5 1 Remove the under compensation fixing disc V under the compensating membrane T 2 Remove bypass tubbing using an open ended wrench SW 14 mm T Replace compensation membrane T 14 2 5Rep...

Страница 41: ...9 Rev 0 41 60 3 5 6 AA 4 Q Closing shell Remove O Ring Q Don t use tools with sharpe edges to avoid damage Remove closing spring SAV Replace closing shell SAV Closing spring Remove intermediate housin...

Страница 42: ...3 1 Preparation Remove circlip Remove resetting lever 1 Remove the impulse and vent lines 2 Remove the protective cap A 3 Release the setpoint springs at the adjusting screws B and C page 20 Make sure...

Страница 43: ...sen the 2 screws using an allen key SW 5 mm 1 Place the new O Ring G in the turned groove on the housing M intended for this purpose 2 Screw the thread of the connecting piece H into the housing F usi...

Страница 44: ...esignation Pressure rating Wrench size 1 Loosen the pulse lines Open ended spanner A MD HD UHD SW 24 2 Release the setpoint springs Tube socket wrench B MD HD UHD SW 17 Tube socket wrench B SW 22 3 Lo...

Страница 45: ...ommissioning and recommissioning FRM or SAV for performing functional and leakage testing of SAV 14 6 Recommended maintenance intervals for SAV and FRM Max inlet pressure bar Functional test Maintenan...

Страница 46: ...46 60 MC Edition 2022 08 No 278 349 Rev 0 B C K L M 15 Spare parts A D E F G H I J...

Страница 47: ...O Ring FRM 100065 100080 MD 277997 FRM 100065 100080 HD FRM 250065 250080 UHD 277998 3 Control plate with shaft FRM 100065 FRM 250065 277999 FRM 100080 FRM 250080 278000 4 Compen sating membrane FRM 1...

Страница 48: ...AV 100065 100080 SAV 250065 250080 278008 J K I L 15 2 List of spare parts of SAV H 15 3 Accessories Spare Part Version Order number Contents Adapter 1 4 G to 1 4 NPT SAV ASE 231944 no picture availab...

Страница 49: ...f rubber products applies to the storage of diaphragms and O Rings The ageing process mostly depends on the following factors Temperature Thermal radiation Solar radiation Humidity Relative humidity O...

Страница 50: ...009 4267 5525 6469 7414 11708 FRM 100065 DN 65 max flow volume CFH natural gas of density 0 81 kg m AC 10 FRM MD HD Outlet pressure pu PSI Inlet pressure pd PSI 1 50 2 00 3 00 4 00 5 00 6 00 6 00 10 0...

Страница 51: ...N 80 max flow volume CFH natural gas of density 0 81 kg m AC 10 FRM MD HD Outlet pressure pu PSI Inlet pressure pd PSI 1 50 2 00 3 00 4 00 5 00 6 00 6 00 10 00 15 00 20 00 22 00 Inlet pressure pd W C...

Страница 52: ...3204 14972 20 4871 6718 8566 10469 12239 14009 15833 22 5234 7175 9115 11115 12920 14724 16583 25 5764 7820 9875 11992 13810 15627 17500 FRM UHD pd bar pu bar 1 1 5 2 2 5 3 3 5 4 1 5 979 0 0 0 0 0 0 2...

Страница 53: ...365630 453354 496744 482975 320 189926 284553 332150 380897 469994 513938 497785 360 207398 307151 357327 408715 498984 543218 497786 FRM UHD Inlet pressure pd PSI Outlet pressure pu PSI 15 00 25 00 3...

Страница 54: ...399 2373 3350 4327 4925 5522 8811 9 3646 3883 4120 4256 4393 4496 4600 2417 3426 4436 5115 5794 9214 10 3676 3968 4260 4379 4499 4620 4740 2432 3449 4465 5229 5992 9463 FRM MD HD pd bar pu bar 0 1 0 1...

Страница 55: ...0672 12101 20 3937 5430 6923 8461 9892 11323 12797 22 4230 5799 7367 8983 10442 11900 13403 25 4659 6320 7981 9693 11161 12630 14144 FRM UHD pd bar pu bar 1 1 5 2 2 5 3 3 5 4 1 5 791 0 0 0 0 0 0 2 827...

Страница 56: ...1 01325 bar The KG value value refers to natural gas with a density ratio of d 0 64 according to a standard density of pn 0 83 kg m3 and gas inlet temperature of t 15 C The mass flow through a nozzle...

Страница 57: ...ore fiamma UV1 N A 10 000 h3 Gasdruckregelger te1 Gas pressure regulators1 Dispositifs de r glage de pression du gaz1 Regolatori della pressione del gas1 N A 15 EN 88 1 EN 88 2 Gasventil mit Ventilpr...

Страница 58: ...58 60 MC Edition 2022 08 No 278 349 Rev 0...

Страница 59: ...MC Edition 2022 08 No 278 349 Rev 0 59 60...

Страница 60: ...Edition 2022 08 No 278 349 Rev 0 Karl Dungs GmbH Co KG Karl Dungs Platz 1 73660 Urbach Germany Phone 49 7181 804 0 Fax 49 7181 804 166 e mail info dungs com Internet www dungs com Head of office and...

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