Duke HDC-37.5-240 Скачать руководство пользователя страница 4

Service Manual for  Dry Channel HDC3/HDC6 Units

4

On/Off

Function Control

Button

Select

Buttons

DISPLAY

DISPLAY

HEAT ON

READY

GENERAL

The Duke HDC3 Dry Channel unit maintains the 

factory set point temperature on 3 channels (front, 

back, and center). The Duke HDC6 Dry Channel 

unit maintains the factory set point  temperature 

on 6 channels. Each channel has an A and B 

zone. The Main Power On/Off Switch is located 

on the Relay/Control Box (herein after referred to 

as Relay Box). A display panel will cycle through 

the temperature of each channel followed by fault 

messages if a fault is detected. 
The display temperature will be the average of 

the two zones. 

INTRODUCTION

Relay

Box

Display

Box

I

DRY CHANNEL

 TEMPERA

TURE

PROG

Tub

Main Power 

ON/OFF Switch

Channel 3

Zones 3A & 3B

Channel 1

Zones 1A & 1B

Channel 2

Zones 2A & 2B

Figure 1. 

Dry Channel Major Components

Figure 2. 

Channels and Zones

Pressing the ON button on the Control Display 

activates the display. Pressing the up arrow 

will cycle through the six temperature zones, 

displaying the actual temperatures. Pressing 

the down arrow will cycle through the set point 

temperature for each channel. The factory set 

point temperature is 275°F. The HEAT ON LED 

will indicate an activated relay in any zone. The 

READY LED is activated when all zones reach 

the set point temperature. A fault message will 

be displayed to indicate any zone that does 

not reach the set point temperature within 45 

minutes of power up. 

Figure 3. 

Control Display

Содержание HDC-37.5-240

Страница 1: ...nual completely before attempting servicing Be sure all necessary tools test equipment and skills are available Those procedures for which you do not have the proper skills and test equipment must be...

Страница 2: ...MMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPERLY PLACING AND SECURING ALL COVER AND ACCESS PANELS CAUTION Observe the foll...

Страница 3: ...S REQUIRED 7 CONTROL DISPLAY 7 CONTROL BOARD OR MYLAR COVER 7 RELAY BOX 8 Main Power On Off Switch 8 Solid State Relays 9 24 Volt Step Down Transformer 9 CHANNEL ASSEMBLY 10 TESTING AND TROUBLESHOOTIN...

Страница 4: ...the two zones INTRODUCTION Relay Box Display Box I DRY CHANNEL TEMPERATURE PROG Tub Main Power ON OFF Switch Channel 3 Zones 3A 3B Channel 1 Zones 1A 1B Channel 2 Zones 2A 2B Figure 1 Dry Channel Maj...

Страница 5: ...on on the weight and electrical requirements TABLE 1 MODEL SPECIFICATIONS MODEL NO SHIPPING WT ELECTRICAL SPECIFICATIONS HDC3 37 5 208 160 lbs 59 7 kg 208VAC 10 1A 2100W 50 60Hz HDC 37 5 240 160 lbs 5...

Страница 6: ...oint temperature and fault conditions The control board inside the Control Display maintains the temperature of all three channels EachchannelhasanA Bzone Thecontrolboard monitorseachzone stemperature...

Страница 7: ...hannel unit from its power source Use proper Lockout Tagout procedures 3 Remove the four screws securing the Control Display and move it away from mounting surface 4 If the Control Display is to be co...

Страница 8: ...or cabinet configuration used 1 Place the Main Power On Off Switch in the off position 2 Remove the Dry Channel unit from its power source Use proper Lockout Tagout procedures 3 Remove the four screws...

Страница 9: ...w of SSR 1 Using a Multimeter determine which SSR has failed 2 Tag and disconnect the wires from the faulty SSR 3 Remove the two screws that attach the SSR to the board and remove the faulty SSR 4 Rev...

Страница 10: ...ect the Dry Channel unit from its power source Use proper Lockout Tagout procedures 3 Remove six screws three on each side attaching the channel top frame to the tub Figure 12 HDC6 Channel Configurati...

Страница 11: ...ns Fault conditions are indicated on the Control Display 1 High Temperature Fault For a High Temperature Fault the display will show HIX where X indicates the channel F for front C for center and b fo...

Страница 12: ...condary voltage 7 If the secondary voltage is near 24 VAC Transformer is operating properly If voltage is lowor0VAC disconnectwirefromTransformer secondary and recheck secondary voltage If voltage is...

Страница 13: ...follow the procedure described in the CHANNEL ASSEMBLY paragraph in COMPONENT REPLACEMENT section 1 Disconnect the RTD wires 2 Connect an ohmmeter across the RTD leads and verify that the resistance...

Страница 14: ...each Heater Element causing the Heater Element to operate through the normallyclosedHi LimitThermostatandbegin raising the temperature of the channel 7 When the heat reaches the set point temperature...

Страница 15: ...r Hi Limit Thermostat Defective RTD Defective SSR Defective Control Board Defective Display Board Plug unit in to proper power outlet Move the Main Power On Off Switch to on position Replace Control B...

Страница 16: ...ROBE 3A PROBE 2A PROBE 1A PROBE 3B PROBE 2B PROBE 1B To connector To connector To connector To connector To connector To connector High Limit High Limit High Limit Heating Element 3A Back Left Heating...

Страница 17: ...17 Service Manual for Dry Channel HDC3 HDC6 Units SINGLE ZONE WIRING DIAGRAM...

Страница 18: ...Service Manual for Dry Channel HDC3 HDC6 Units 18 NOTES...

Страница 19: ...19 Service Manual for Dry Channel HDC3 HDC6 Units NOTES...

Страница 20: ...Service Manual for Dry Channel HDC3 HDC6 Units 20 Duke Manufacturing Company 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com P N 219217C...

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