Duerkopp Adler 4181-1 Скачать руководство пользователя страница 13

10

1

3
4

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2

90

o

6

3

2

1

9

4

0

o

6 7 8

C

D

A

B

1

15

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3.5 Feeding mechanism of the needle feed and of

the lower feed wheel

3.5.1 Description

The feeding mechanism is formed by the leverage (1) which

is driven from the main shaft through the eccentric with

connection rod (2). The feeding motion is transmitted by the

shaft (3) on the clutch of the bottom feed (7).

The engaging and the disengaging function of the clutch (7)

is controlled from the lower shaft (8) through the eccentric

with the connecting rod (9) and through the wedge coupling

(10). The feeding movement is transmitted by the shaft (11)

through the chain transmission (12) onto the wheel feeder

(13). The stitch length is set by the knob (14) through the

leverage (15) to the feeding mechanism (1).

3.5.2 Stitch length mechanism

3.5.2.1 Setting the upper eccentric

The eccentric (1) must be set in its angular position in such a

way that the horizontal component of the needle motion is in

a phase delay from the vertical component of this movement.

This refers to the angle of 90

°

 on the handwheel (2), when the

setting stick (3) is engaged into the eccentric (1) and leans

from above against the feeding shaft (4).

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

- Set the angle 90

°

 on the handwheel (2) and lock it with the

screw (5) which is included in the accessory of the machine

(tighten it carefully).

- Insert the setting stick (3) into the hole in the eccentric (1)

and prop it against the feeding shaft (4).

- Shift axially the eccentric on the shaft up to its extreme

position to the right or to the left and place it in the medium

position.

- Tighten the screws of the eccentric (6) to the utmost (one

screw first and, in turning a bit the handwheel, another screw

too).

3.5.2.2 Setting the prop

In this machine with a wheel feed, the prop (1) is mounted in

the pits (A and C) as per the drawing.

3.5.2.3a

Forward and rearward stitch length

distribution (rough)

The cam (1) is to be set at the respective angle in such a way

that the stirrup (6) is oriented in such a position, so that the

connecting rods (7 and 8) are in a line with a thoroughly

screwed in knob (9) and with turning the handwheel at 0

°

.

This setting can be done only after having set the top eccentric

according to the paragraph 3.5.2.1.

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

- Set the zero stitch /screw in the knob (9) to the bottom  of

the cam (1)/.

- Set the angle 0

°

 on the handwheel and lock it with the  screw

(4).

- Turn the screw (3) in the respective sense in such a way that

the connecting rods (7 and 8) are in a line and tighten the

screw (2).

3

Содержание 4181-1

Страница 1: ...for service 4181 1 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 501 453434 453433 494111 Fax 420 501 452165 http www minerva boskovice com Edition 04 2002 Printed in Czech Republic 735...

Страница 2: ...of the needle feed and of the lower feed wheel 10 3 5 1 Description 3 5 2 Stitch length mechanism 3 5 2 1 Setting the upper eccentric 3 5 2 2 Setting the prop 3 5 2 3 a Forward and rearward stitch len...

Страница 3: ...5 4 1 Replacement of the knife and setting of the distance between the knife and the throat plate insert 5 4 2 Setting of the knife position turning in the sewing direction 5 4 3 Height setting of the...

Страница 4: ...wing still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pressure foot or top roller because the finger guard is then positioned too high 2 Moving...

Страница 5: ...both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wheel 5 set the axial clearance in such a way th...

Страница 6: ...needle 2 After having introduced a suitable screwdriver between the protective sheet and the hook body 3 we shall reduce the play by levering in applying the pressure on the protective sheet in the se...

Страница 7: ...1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the hook point 3 comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetr...

Страница 8: ...he take up lever is of aluminum and is provided with a stuck in eye for two threads The connecting rod 2 is mounted on the eccentric pin 3 by means of which the thread mechanism is adjusted for a big...

Страница 9: ...of the needle bar height may cause the striking of the hook point against the needle 3 2 4 Side setting of the needle bar holder The correct position of this holder is in such case when the needle bar...

Страница 10: ...g The directions E between the needle and the edge of the piercing hole must be the same both at the beginning and at the end of the needle feeding Caution Danger of injury Switch off the main switch...

Страница 11: ...ated by means of the nut 1 The force of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and...

Страница 12: ...1 In this way the whole mechanism im mobilizes 3 4 5 Setting the thread limiter The thread limiter is to be set in such a way that when sewing and passing the thread through the most distant point of...

Страница 13: ...ng the setting operation wait until the motor stops Set the angle 90 on the handwheel 2 and lock it with the screw 5 which is included in the accessory of the machine tighten it carefully Insert the s...

Страница 14: ...h length excepting the first sewing category where the stitch length of the indicator is 3 mm Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the m...

Страница 15: ...y means of the spring washer 11 The plate 5 lining is then pushed by means of a flat profiled spring 2 against the cover of the clutch 1 In the position when the wedge is disengaged the star 4 is push...

Страница 16: ...o be side set in such a way that the shifting of the clutches is done at the moment when the clutch disks 3 do not move which means when they are at the dead center of their oscillating movement This...

Страница 17: ...2 is to be corrected Caution Dangere of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 3 Loosen the screw 4 Loosen or tighten the s...

Страница 18: ...er 5 Loosen the screw 4 and set the required value A 0 2 mm Tighten the screw 4 Setting the force of the top roller 1 In screwing in the screw 2 the force of the top roller is increased and inversely...

Страница 19: ...leys are in line The setting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 o...

Страница 20: ...pulley 20 and pull out the feeding shaft 22 from the arm in such a way that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the...

Страница 21: ...chine can be supplied with two types of top roller namely with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concre...

Страница 22: ...m 6 Tighten the screw 1 check the set up clearance 3 6 8 4 Replacement of the top roller When replacing the top roller proceed as follows Caution Danger of injury Switch off the main switch Before sta...

Страница 23: ...leaves the space of the bobbin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in...

Страница 24: ...pposite case when the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one m...

Страница 25: ...3 11 1 Tensioning Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the b...

Страница 26: ...ubricates the gear of the hook drive 3 13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operation each mechanis...

Страница 27: ...e loosened screw 4 put the holder of the pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shi...

Страница 28: ...h a way that the measure A 0 1 to 0 5 mm is attained Tighten the screw 4 4 6 Setting the height of the fixed knife and of the retaining spring of the lower thread The fixed knife 1 and the retaining s...

Страница 29: ...orce for pulling the thread from the retaining spring is attained The pulling force is tested using a screwdriver 4 according to the illustration Caution The setting of the retaining spring 1 depends...

Страница 30: ...he trimming knife lifting The standard size of the trimming knife lift is set up to about 2 5 mm which suits the majority of the sewing operations For trimming difficult materials this lift is to be i...

Страница 31: ...hand wheel until the needle enters the throat plate Loosen the screws 2 and 3 and adjust the knife with the holder 4 and the sleeve 5 as required Tighten the screws 2 and 3 Setting for models with inn...

Страница 32: ...nd lever 9 in turning it to the right After having engaged the trimming mechanism the hand lever returns into its starting position up to the stop 10 by means of the torsion spring 11 The trimming mec...

Страница 33: ...aving switched off the trimming This means the spring should individually be set up in accordance with the thickness and the stiffness of the trimmed material Caution Danger of injury Switch off the m...

Страница 34: ...with regard to the protection of the trimming knife cutting edge and to the possibility of injury 6 Lifting the top roller by electromagnet 6 1 Description The core of the electromagnet respectively i...

Страница 35: ...r feed direction 7 2 Electromagnet height setting Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the maximum stitch length Set...

Страница 36: ...machine head 9 Drive control panel position sensor The detailed information concerning the drive the control panel and the setting of the position sensor is given in the manual of the drive and of the...

Страница 37: ...ewing 3 medium heavy duty sewing In the factory where this machine has been manufactured the machine has been set with respect to the standard parameters of the required sewing category which is desig...

Страница 38: ...hread it is necessary to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 6 When changing markedly the sewing category together with a marked change of...

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