Removing the camshafts
Remove the seat (
Removing the seat
).
Remove the rear RH side body panel (
Removing the side body panels and the tail guard
).
Remove the front half-fairings (
Removing the front half-fairing
).
Remove the fuel tank (
Removing the fuel tank
).
Remove the airbox (
Removing the airbox and throttle body
).
Loosen the timing belt covers (
Removing the timing belt external covers
).
Loosen the water radiator retaining screws by leaving the radiator connected to the cooling system (
Removing the
water radiator
).
The described operations apply to both heads.
Remove the upper spark plug (1) with a suitable wrench no.
887132877
.
Slide clamp out and disconnect the secondary air system pipe (2).
Undo and remove the screws (3) and (4) and the O-rings (5) from the cylinder head covers.
Remove the cylinder head cover (6).
Содержание MULTISTRADA 1200S ABS 2015
Страница 21: ...Injection system Make Type Control unit BOSCH ME7921...
Страница 39: ...Dimensions...
Страница 63: ...88713 5009 TDC control tool 8876 1737 Camshaft locking tool...
Страница 71: ......
Страница 83: ...Remove the brake pads 3 by pushing the calliper pistons fully inside their seats...
Страница 84: ...Fit the new pads Insert pin 2 and fix it by means of the safety split pin 1...
Страница 93: ...Refit the rear splash guard Refitting the splash guard...
Страница 95: ......
Страница 109: ...Refit the LH and RH panel Refitting the panel...
Страница 115: ...Refit the fuel tank Refitting the fuel tank...
Страница 117: ......
Страница 121: ...Fit the belt 7 as shown in the figure using a screwdriver to tension it...
Страница 122: ...If previously removed fit the chain tensioner 8 washer 9 and tighten it by means of nut 10 Do not tighten to torque...
Страница 123: ...Remove tool C part no 88765 1737 and fit it on the horizontal head...
Страница 125: ...If previously removed fit the chain tensioner 13 washer 14 and tighten it by means of nut 15 Do not tighten to torque...
Страница 131: ...camshaft lobe B...
Страница 137: ...Position O ring 7 on the crankcase and O ring 6 on the mesh filter 5...
Страница 138: ...Refit the mesh filter 5...
Страница 139: ...Apply a bead of sealing compound to cover 7 as shown in the figure...
Страница 141: ...Refit the complete belly pan Refitting the belly pan...
Страница 144: ...Fit clips 4 in the indicated areas of the central panel 5 Force ball joint 6 into its seat...
Страница 147: ...Fit two rubber plugs 12 in the indicated holes Insert plugs 13 in recesses 14...
Страница 152: ......
Страница 154: ...Fix the headlight fairing to the headlight by means of two screws 2 Tighten them to a torque of 3 Nm 10...
Страница 155: ...Connect the immobilizer antenna by means of connector 1...
Страница 156: ......
Страница 159: ...Disconnect the power socket 7 and remove the panel...
Страница 160: ...If necessary remove the Plexiglas as indicated below remove Plexiglas 9 by loosening the three screws 8...
Страница 165: ...Fix the side conveyor 4 by tightening screws 3 to a torque of 2 Nm 10...
Страница 167: ...U S A VERSION...
Страница 168: ......
Страница 169: ...Removing the tank fairings Remove the Hands Free cover 1 by pulling it upwards to release teeth 2 U S A VERSION...
Страница 170: ...Loosen screws 3 and remove conveyor 4 Repeat this operation on the other conveyor...
Страница 171: ...Loosen screws 5 from both sides of the tank cover 7...
Страница 172: ...Loosen the two upper screws 6 Remove the tank cover 7 by sliding it upwards...
Страница 173: ......
Страница 175: ...Connect the temperature sensor 10 Position the conveyor upper cover B by inserting the two pins 16 in rubber elements 17...
Страница 177: ...Insert the lower panel 8 of conveyor B and fix it with screws 7 Tighten screws 7 to a torque of 2 Nm 10...
Страница 179: ...Position support 2 by inserting U bolt 23 in tooth 24 of the tank cover on the upper side...
Страница 183: ......
Страница 186: ...Conveyor upper cover Loosen the three screws 7 securing the conveyor B lower panel 8 Remove the lower panel 8...
Страница 188: ......
Страница 190: ......
Страница 193: ......
Страница 196: ......
Страница 197: ...Start screws 1 with the relevant washer 2 and tighten them to a torque of 5 Nm 10...
Страница 200: ......
Страница 202: ......
Страница 207: ...Tighten the screw 5 to a torque of 24 Nm 10...
Страница 208: ...Tighten screws 14 and 15 to a torque of 5 Nm 10...
Страница 210: ...Tighten the screw 5 to a torque of 24 Nm 10...
Страница 212: ......
Страница 214: ...Fit mudguard 2 by starting screws 1 with spacers Tighten the screws 1 to a torque of 3 5 Nm 10...
Страница 215: ...FRONT MUDGUARD HALF KIT Refit half mudguard 8 by tightening screws 7 to a torque of 3 5 Nm 10...
Страница 217: ...NO FRONT MUDGUARD HALF KIT Fit bracket 9 and fasten it by tightening screws 7 to a torque of 3 5 Nm 10...
Страница 219: ...Loosen the two retaining screws 5 of left accelerometer holder bracket 6 Repeat the same procedure on right bracket...
Страница 220: ...Loosen the two screws 7 and remove the half mudguard 8...
Страница 221: ...If mudguard half 8 has not been installed remove bracket 9 by loosening screws 7...
Страница 222: ......
Страница 224: ......
Страница 226: ......
Страница 228: ......
Страница 229: ......
Страница 231: ......
Страница 233: ......
Страница 234: ......
Страница 235: ......
Страница 236: ...Table 10B POS DESCRIPTION 4 Ground cable...
Страница 237: ...Table 10C POS DESCRIPTION...
Страница 238: ...4 Horizontal head spark plug 5 Horizontal head coils...
Страница 239: ...Table 10D POS DESCRIPTION 6 Vertical head spark plug 7 Vertical head coils...
Страница 240: ......
Страница 241: ...ROUTING OF WIRING ON FRAME...
Страница 243: ...Table 9C POS DESCRIPTION...
Страница 245: ......
Страница 246: ......
Страница 247: ......
Страница 248: ...Table 9E POS DESCRIPTION 6 Rear shock absorber preload cable FOR S VERSION ONLY 10 Tail light cable...
Страница 249: ...ROUTING OF WIRING ON FRAME...
Страница 250: ...Branch 8 Table 8A POS DESCRIPTION 1 Vertical head knock sensor cable 2 Exhaust side vertical head timing regulator cable...
Страница 251: ...ROUTING OF WIRING ON FRAME...
Страница 254: ...ROUTING OF WIRING ON FRAME...
Страница 255: ...Branch 6 Table 6A POS DESCRIPTION 1 Hands free cable 2 Airbox cable 3 Tank plug presetting cable 4 Ground jointing...
Страница 256: ......
Страница 257: ...ROUTING OF WIRING ON FRAME...
Страница 258: ...Branch 5...
Страница 259: ...Table 5A POS DESCRIPTION 1 Water temperature sensor cable 2 Pick up cable...
Страница 260: ......
Страница 261: ...Table 5B POS DESCRIPTION 3 Vertical oxygen sensor cable 4 Side stand cable...
Страница 262: ......
Страница 263: ...ROUTING OF WIRING ON FRAME...
Страница 265: ...TABLE 4B POS DESCRIPTION...
Страница 266: ...2 Front brake switch cable 3 Throttle control cable 4 Heated handgrip cable IF ENABLED ONLY 6 Right turn indicator cable...
Страница 267: ...ROUTING OF WIRING ON FRAME...
Страница 268: ...Branch 3 Table 3A POS DESCRIPTION 1 Purge valve cable...
Страница 269: ...Table 3B POS DESCRIPTION 2 ABS control unit cable...
Страница 270: ...Table 3C POS DESCRIPTION...
Страница 272: ...Table 3D POS DESCRIPTION...
Страница 274: ...Table 3E POS DESCRIPTION 8 Horn cable 9 Horizontal map sensor cable...
Страница 275: ...Table 3F POS DESCRIPTION...
Страница 276: ...10 Horizontal oxygen sensor cable...
Страница 277: ...Table 3G POS DESCRIPTION 11 LH fan cable...
Страница 278: ...Table 3H POS DESCRIPTION...
Страница 279: ...12 RH fan cable ROUTING OF WIRING ON FRAME...
Страница 281: ...Table 2B POS DESCRIPTION...
Страница 283: ...Table 2C POS DESCRIPTION...
Страница 285: ...Table 2D POS DESCRIPTION 9 Fuel pump cable 10 Bluetooth cable IF ENABLED ONLY...
Страница 286: ...ROUTING OF WIRING ON FRAME...
Страница 288: ...TABLE 1C POS DESCRIPTION 5 Air temperature sensor cable...
Страница 289: ...TABLE 1D POS DESCRIPTION 6 12V power outlet...
Страница 290: ...TABLE 1E POS DESCRIPTION 2 Oil temperature sensor cable 3 Oil pressure switch cable...
Страница 291: ...ROUTING OF WIRING ON FRAME...
Страница 292: ...ROUTING OF WIRING ON FRAME MAIN BRANCHES...
Страница 293: ...MAIN WIRING POSITIONING Position main wiring as shown in the figure...
Страница 294: ......
Страница 308: ......
Страница 318: ......
Страница 320: ...Electric starting system The electric starting system consists of a solenoid starter 1 and a starter motor 2...
Страница 324: ......
Страница 333: ...Main fuses key Pos El item Rat A Main fuse 30 A A Spare 30 A ELECTRIC DIAGRAM...
Страница 337: ......
Страница 342: ...ELECTRIC DIAGRAM...
Страница 345: ......
Страница 347: ......
Страница 351: ......
Страница 353: ...ELECTRIC DIAGRAM...
Страница 358: ......
Страница 363: ...Bottom yoke front sensor Rear sensor...
Страница 364: ......
Страница 366: ...ELECTRIC DIAGRAM...
Страница 368: ......
Страница 370: ...Vertical head...
Страница 373: ...ELECTRIC DIAGRAM Horizontal oxygen sensor Vertical oxygen sensor...
Страница 374: ......
Страница 379: ......
Страница 382: ......
Страница 385: ......
Страница 388: ...Throttle Position System TPS In the Multistrada the TPS is integrated in the ETV...
Страница 393: ......
Страница 397: ...ECU 1 connector ECU 2 connector To remove and refit the ECU see the procedure described in chapter Removing the airbox...
Страница 399: ......
Страница 414: ......
Страница 420: ......
Страница 423: ......
Страница 434: ......
Страница 436: ......
Страница 443: ......
Страница 484: ......
Страница 496: ...Fit spacer 7 in the wheel Apply the recommended grease on wheel shaft 6 thread included...
Страница 497: ...Fit the complete wheel between the fork bottom ends Take pin 6 fully home into the wheel hub...
Страница 506: ...If the values measured are not within the tolerance limits replace the wheel...
Страница 509: ...Loosen the wheel shaft retaining screws 5 on both fork bottom ends...
Страница 511: ...Working on both sides remove the sealing ring 9...
Страница 512: ......
Страница 515: ...In case of tyre replacement fit the counter weights by respecting the values indicated in the figure...
Страница 516: ......
Страница 518: ......
Страница 520: ......
Страница 526: ...Refit the wheel on the motorcycle Refitting the front wheel...
Страница 532: ......
Страница 538: ...Undo the screws 5 securing the U bolt 6 and then remove the front brake master cylinder assembly from the handlebar...
Страница 546: ......
Страница 548: ...Refit the rear brake control 7 and the bracket 5 that retains the rear stop light 1...
Страница 550: ...Fill the rear braking system Changing the rear brake system fluid...
Страница 553: ...Undo pin 6 securing the brake lever 7 collecting spring 8...
Страница 554: ...Slide out the brake lever 7 and collect pin 6 bushing 11 and O rings 9...
Страница 563: ...ABS 2 modulation pressure partial reduction on callipers ABS 3 modulation pressure total reduction on callipers...
Страница 564: ......
Страница 566: ...TABLE B...
Страница 567: ...TABLE C...
Страница 568: ...TABLE D...
Страница 569: ...TABLE E TABLE F...
Страница 570: ...TABLE G TABLE H...
Страница 571: ......
Страница 579: ...Connect the connector 1...
Страница 580: ...Refit the rear mudguard Refitting the rear mudguard Refit the rider seat Refitting the seat...
Страница 584: ......
Страница 591: ......
Страница 594: ...Fit switch 2 fully home on support 3 Check that the switch is actually blocked...
Страница 596: ...Tighten screws 9 to a torque of 2 8 Nm 10...
Страница 597: ...RH HANDGRIP For the RH handgrip refer to chapter Refitting the throttle control Connect connector 7 located on support B...
Страница 600: ...Remove the two protection plugs 8 and loosen the two retaining screws 9 Slide the heated handgrip out of the handlebar...
Страница 603: ...Insert tool A inside seat 1 of switch 2 Push tool A until releasing switch 2...
Страница 606: ......
Страница 608: ......
Страница 610: ......
Страница 614: ...Connect the throttle control cable 3 to the switch...
Страница 615: ...Position the hand guard 1 by tightening screw 2 to a torque of 10 Nm 10...
Страница 617: ......
Страница 628: ...Component A Component B...
Страница 629: ......
Страница 632: ......
Страница 634: ......
Страница 637: ......
Страница 647: ......
Страница 650: ...Loosen the fork top plug 3B using tool no 88713 4303 Loosen the upper plug 3B while holding lock nut 2B with a wrench...
Страница 655: ...Remove the circlip 17 Slide out fork leg 19 from fork leg 1...
Страница 658: ......
Страница 661: ...Tighten the upper plug 3A on the damper rod while holding lock nut 2A with a wrench...
Страница 664: ......
Страница 668: ......
Страница 671: ......
Страница 677: ......
Страница 680: ...Refitting the rear suspension Reposition the preload tube 2 and fix it with bracket 1 Reconnect the connectors 3 and 4...
Страница 686: ......
Страница 688: ......
Страница 692: ......
Страница 695: ...Warning The maximum swinging arm rear end play is within 1 mm...
Страница 699: ...Lower chain sliding shoe Undo the screws 7 to remove the lower chain sliding shoe 8 from the swinging arm 9...
Страница 700: ...Chain guard Undo the screws 10 to remove the chain guard 11 from the swinging arm 9...
Страница 701: ......
Страница 709: ...Remove the second washer 6 Slide out the eccentric hub 9 from swinging arm chain side...
Страница 715: ...Using a mallet tap the sprocket flange 4 with the cush drive damper 7 off the rear sprocket 5...
Страница 719: ......
Страница 726: ......
Страница 733: ...Connect the side stand switch connector A to the main wiring...
Страница 734: ......
Страница 739: ...Refit the side panels Refitting the panel...
Страница 741: ...Refitting the structural parts and frame Check that on frame 1 there are clips 2 elements 3 and adjusters 4...
Страница 747: ...Loosen ring nut 12 of the adjuster Remove the two lateral plates 13...
Страница 748: ......
Страница 750: ......
Страница 756: ...Insert the number plate holder assembly 5 in the rear subframe and fix it with screws 4...
Страница 757: ...Connect the connector 3...
Страница 758: ...Refit the ignition relay 2 and the battery 1 Refit the rider and passenger seats Refitting the seat...
Страница 760: ...Remove the number plate holder 5...
Страница 761: ......
Страница 763: ...Tighten the two screws 20 securing voltage regulator 21 Fit washer 22 and tighten with nut 23...
Страница 765: ...Fit plate 26 by engaging lock tabs A and B in the recesses...
Страница 770: ...Fit the inertial platform 4 Fix it on the vibration damping pads 39 by tightening screws 38 to a torque of 10 Nm 10...
Страница 775: ...Remove electrical components compartment 8...
Страница 777: ...Reconnect the fuel pump connector 4 and hose 6 Grip and press flange A to insert hose 6...
Страница 778: ...Reconnect the fuel level connector 3 and reposition the clips 1...
Страница 780: ......
Страница 781: ...Positioning the fuel tank drain pipe...
Страница 782: ......
Страница 783: ......
Страница 784: ...Positioning the fuel pipes...
Страница 785: ......
Страница 788: ...Insert plug 8...
Страница 789: ...Removing the fuel tank flange To remove flange 1 from tank 2 loosen the retaining nuts 3 Remove flange 1 from tank 2...
Страница 794: ...Disconnect connector 4 from the fuel pump 5 Remove the fuel pipe 6 and the breather pipes 10 and 11...
Страница 795: ......
Страница 797: ......
Страница 802: ...REFITTING THE AIR FILTER Position filter 20 as shown in the figure...
Страница 807: ...Connect the two ETV connectors 10 and 11 the injection connector 12 and the vertical map sensor 13...
Страница 808: ......
Страница 810: ......
Страница 812: ......
Страница 814: ...Refit the tank Refitting the tank...
Страница 817: ......
Страница 819: ...Loosen clamp 14 that keeps the airbox against the horizontal cylinder head 15...
Страница 820: ...Loosen clamp 16 that keeps the airbox against the vertical cylinder head 17...
Страница 821: ...Remove the airbox REMOVING THE AIR FILTER Loosen screws 19 and remove cover 18 Remove the airbox 20...
Страница 822: ...REMOVING THE THROTTLE BODY Loosen screws 21 retaining the upper airbox 22...
Страница 824: ...Working on the opposite side loosen the eight retaining screws 24 and remove the two throttle bodies 25...
Страница 825: ......
Страница 830: ...Reconnect connector 1 of the secondary air actuator 2 Refit the fuel tank Refitting the fuel tank...
Страница 835: ...Refitting the air filter Position filter 20 as shown in the figure Position cover 18 and tighten the screws 19...
Страница 840: ...Position the retaining spring 10 Tighten clip 11 to a torque of 18 Nm 10...
Страница 841: ...Reconnect the two lambda sensors 9 and 8...
Страница 842: ...Position control cable 5 in plate 7...
Страница 846: ......
Страница 847: ...Disconnect the horizontal exhaust lambda sensor 8 Disconnect the vertical exhaust lambda sensor 9...
Страница 848: ...Remove retaining spring 10 of the horizontal exhaust pipe 1...
Страница 851: ......
Страница 854: ...Tighten the screw 3 to a torque of 5 Nm 10 Tighten clip 2 to a torque of 22 Nm 10...
Страница 857: ......
Страница 859: ...Fit canister filter 5 from the top It must be fitted into plate 7 guides 6...
Страница 860: ...Reconnect pipes 1 and 2 and fix them with clamps 3 and 4 POSITIONING THE CANISTER FILTER PIPES...
Страница 861: ......
Страница 862: ......
Страница 863: ...REFITTING THE CANISTER FILTER SUPPORT Position the canister support 13 and fix it with the three retaining screws 12...
Страница 864: ......
Страница 866: ...Work on the vertical head and remove clip 10 and disconnect pipe 11...
Страница 867: ...REMOVING THE CANISTER FILTER SUPPORT Remove the three retaining screws 12 and remove the canister support 13...
Страница 868: ......
Страница 877: ......
Страница 879: ......
Страница 881: ......
Страница 885: ...Position pipes 5 as shown in the figure C delivery D return...
Страница 886: ......
Страница 889: ...Inspecting the oil cooler Visually inspect the cooler Replace it at any sign of damage or leaks...
Страница 891: ...Upon disassembly make sure not to lose the O rings A that guarantee the coupling sealing...
Страница 893: ......
Страница 897: ...Slide the blow by tank 2 out of the frame To disassemble reservoir 2 from hose 4 loosen clamp 5 Separate the two parts...
Страница 898: ......
Страница 900: ...Position hose 2 on the radiator with clip 1 and tighten clip 1 to a torque of 1 Nm 10...
Страница 902: ......
Страница 904: ...Loosen the clamps 1 to remove the hoses 2 and 5 from the tank 4...
Страница 905: ......
Страница 912: ......
Страница 913: ......
Страница 917: ...Undo the screws 12 and remove the water union 13 and recover clip 14...
Страница 920: ...Start screw 5 with spacer 6 on the left and right sides Tighten the screws 5 to a torque of 10 Nm 10...
Страница 921: ......
Страница 922: ...Reconnect the fan wiring to the main wiring C and D...
Страница 928: ...Remove water radiator 4 from the vehicle by disengaging it from pin E...
Страница 930: ......
Страница 935: ...Tighten the screws 1 and 2 to a torque of 13 5 Nm Min 12 5 Nm Max 14 5 Nm respecting the sequence shown in the figure...
Страница 947: ...camshaft lobe B...
Страница 954: ...Fit the belt 7 as shown in the figure using a screwdriver to tension it...
Страница 955: ...If previously removed fit the chain tensioner 8 washer 9 and tighten it by means of nut 10 Do not tighten to torque...
Страница 956: ...Remove tool C part no 88765 1737 and fit it on the horizontal head...
Страница 958: ...If previously removed fit the chain tensioner 13 washer 14 and tighten it by means of nut 15 Do not tighten to torque...
Страница 963: ...Insert the pulley fully home on the camshaft by centring pin 8 in hole C...
Страница 967: ......
Страница 970: ...Fit the first key 4 on the timing layshaft Locate the inner pulley 3...
Страница 974: ...Remove the first key 4 from the timing layshaft Remove the spacer 5 and the inner pulley 3...
Страница 975: ...Remove the inner spacer 6 and second key 4 on the timing layshaft...
Страница 976: ...It is now possible to remove the snap ring 7 on the timing layshaft...
Страница 977: ......
Страница 978: ...Removing the tensioner pins Use tool part no 88713 1821 to remove tensioner pins 1 from the heads...
Страница 980: ...Loosen the two retaining screws 5 and remove the two pulleys...
Страница 983: ...Using suitable tools lift up plug 3 to remove it...
Страница 984: ...Loosen the fastening screws 4 and 5 on the main cover 6...
Страница 987: ......
Страница 991: ...Using the drift no 88713 4965 provided with the tool and a mallet drive the sealing rings into their seats...
Страница 993: ...If previously removed install the oil flow pin 20 using suitable tools...
Страница 994: ...Cylinder head cover Apply the indicated sealant on the four highlighted points...
Страница 995: ......
Страница 997: ...Locate cover 6 on the cylinder head aligning it with the four fixing holes Start screws 3 and 4 with O rings 5...
Страница 1001: ......
Страница 1003: ...Remove the gaskets 7 and 8...
Страница 1005: ......
Страница 1006: ......
Страница 1018: ...Check the conditions of the return springs of the closing rocker arms no cracks deformations or failure must be present...
Страница 1020: ...Using the pawl of the rocker arm spring tensioning kit no 88713 2069 fit springs 6 in the closing rocker arms 5...
Страница 1022: ...Locate the closing rocker arm 4 and drive the shaft 3 home...
Страница 1027: ......
Страница 1028: ...Withdraw the shafts 7 of the closing rocker arms on the exhaust and intake sides...
Страница 1029: ...Remove the closing rocker arms 5 the springs 6 with the spacers 8...
Страница 1032: ...Fit the closing rocker arms as described in chapter Refitting the rocker arms Insert closing shims 2 in the valve stem...
Страница 1034: ...Fit the opening shims 1...
Страница 1035: ...Repeat the same procedure for the other valves...
Страница 1039: ...Remove the cylinder head assembly by lifting it off the engine stud bolts Repeat the same procedure for the other cylinder head...
Страница 1044: ...Push the cylinder 4 down until it seats against the crankcase Refit bushings 7 and O ring 11...
Страница 1052: ...First ring S...
Страница 1053: ...Second ring T Oil scraper ring R...
Страница 1056: ...Remove the bushes 7 Use tool B part no 88765 1657 to bring the piston of the horizontal cylinder near the TDC...
Страница 1058: ...Remove from the cylinder head stud bolts the four O rings A located on the crankcase between the cylinder and the gasket 10...
Страница 1060: ...Refitting the clutch Insert guide 14 Locate the clutch housing 13 and the spacer 12...
Страница 1062: ...The plate pack consists of 11 driving plates A with 2 8 mm thickness 1 driven plate B 2 0 mm thickness...
Страница 1063: ...9 driven plates C 2 0 mm thickness 1 judder spring D thickness 1 0 mm 1 anti juddering spacer E 1 2 mm thickness...
Страница 1065: ...Insert the control pin 6 in the bearing 7 and the latter in the gearbox primary shaft...
Страница 1070: ......
Страница 1072: ...Remove the clutch control pin 6 and bearing 7 Block clutch drum 8 using the tool part no 88713 3408 and loosen retaining nut 9...
Страница 1073: ...Remove Belleville washer 10 and remove clutch plates 11 from the clutch housing Slide out the clutch drum 8...
Страница 1074: ......
Страница 1075: ...Slide out the spacer 12 Slide out the clutch housing 13...
Страница 1076: ...Slide off the guide 14...
Страница 1083: ......
Страница 1088: ...Position washer 4 and ring nut 3 Using the suitable tool U tighten ring nut 3 to a torque of 190 Nm Min 171 Nm Max 209 Nm...
Страница 1092: ...Remove the ring nut 3 and the lock washer 4...
Страница 1094: ......
Страница 1096: ...Note There are two types of springs therefore pay attention to the installation seats...
Страница 1104: ......
Страница 1106: ......
Страница 1109: ...Fit the 3th speed gear 12...
Страница 1111: ......
Страница 1114: ......
Страница 1119: ...Disassembling the gearbox primary shaft Remove washer 18 from the primary shaft 17...
Страница 1122: ......
Страница 1124: ...Once removed it is possible to replace the special rollers 7 Remove gear selector forks 8 and 9...
Страница 1126: ......
Страница 1129: ...Block the flywheel rotation with the suitable tool no 88713 3367 Fit washer 5...
Страница 1135: ......
Страница 1136: ......
Страница 1138: ...Remove the flywheel unit 6 and the driven gear 7...
Страница 1139: ...Remove the roller bearing 7 and bushing 8 Remove gear 9...
Страница 1140: ......
Страница 1147: ...If necessary fit the water pump assembly Refitting the water pump...
Страница 1153: ......
Страница 1167: ...Remove the mesh filter A from the clutch side crankcase half Remove the drain plug 6 with its seal 7...
Страница 1169: ...To remove the engine sensor 10 undo the screw 11 and collect the washer 12...
Страница 1170: ...Check the condition of O rings 13 and replace them if necessary Remove the knock sensors 14 by loosening screws 15...
Страница 1171: ......
Страница 1173: ...If previously removed apply recommended threadlocker to the plug 15 and tighten to a torque of 24 Nm Min 21 Nm Max 27 Nm...
Страница 1175: ...Make sure that the two centring bushes A are correctly fitted on the crankcase...
Страница 1178: ...Insert the timing shaft 10 Lubricate the crankshaft 9 with the indicated product in the areas shown in the figure...
Страница 1179: ...Fit the two spacers B with the chamfered side facing the crankshaft...
Страница 1191: ...Fit the oil seal 6 by respecting the values indicated in the figure...
Страница 1193: ...TIMING LAYSHAFT BEARING 7 Fit bearing 7 and fix it with snap ring 8...
Страница 1195: ...Lubricate the oil seal with the recommended product Fit the oil seal 9 by respecting value X 88 0 2 mm as shown in the figure...
Страница 1196: ...NEEDLE ROLLER BEARINGS 10 FOR SWINGARM SHAFT...
Страница 1199: ...SECONDARY SHAFT BEARING 18 Apply indicated grease on the bearing needles 18 Fit ring 19 in bearing 18 with the marks facing up...
Страница 1200: ...TIMING LAYSHAFT BEARING 20...
Страница 1201: ...Fit bearing 20 and fix it with snap ring 21...
Страница 1203: ...Fit the sealing ring 23 TIMING SHAFT SEAL RING 26...
Страница 1204: ...Lubricate seal 26 using the specified product...
Страница 1206: ......
Страница 1208: ...Make sure that opening C is in a diagonally opposed position of machining D of bush 2...
Страница 1210: ...GENERATOR SIDE MAIN BEARING...
Страница 1213: ......
Страница 1215: ...Undo the two retaining screws 2 and recover spacers 3 Remove the bearing 1...
Страница 1216: ...PRIMARY SHAFT BEARING 4 Remove the internal ring 5 Remove the bearing 4...
Страница 1217: ...Remove the sealing ring 6...
Страница 1218: ...TIMING LAYSHAFT BEARING 7 Remove the snap ring 8 Remove the bearing 7...
Страница 1219: ...Generator side external part Side A SECONDARY SHAFT OIL SEAL 9...
Страница 1222: ...SECONDARY SHAFT BEARING 18...
Страница 1223: ...Remove the internal ring 19 Remove the bearing 18...
Страница 1224: ...TIMING LAYSHAFT BEARING 20 Remove the snap ring 21 Remove the bearing 20...
Страница 1225: ...Clutch side external part Side D NEEDLE ROLLER BEARINGS 22 FOR SWINGARM SHAFT...
Страница 1227: ...Remove the sealing ring 26...
Страница 1229: ...Working on the generator side of the casing Side A and the clutch side Side D loosen the screws 3 4 5 and 6...
Страница 1231: ...Loosen screw 11 remove the lubrication valve 12 and collect the O ring 13...
Страница 1234: ...Crankshaft Bearings Each class corresponds to a certain colour on the bearings highlighted on the edge as shown in the figure...
Страница 1237: ......
Страница 1248: ...In order to correctly couple big end bearings 6 and crank pin 7 proceed as follows...