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indicating CLOSE THROTTLE if so;
-
the vehicle is moving, the instrument panel checks whether the throttle control is open / closed or whether the
brakes are pulled or not; the instrument panel may display CLOSE THROTTLE AND RELEASE BRAKES or
CLOSE THROTTLE or RELEASE BRAKES.
Changing motorcycle Load Mode
This function allows changing the motorcycle load setup under static and dynamic conditions, thereby modifying
the suspension setup within the current Riding Mode.
Available settings are as follows:
-
Rider only: symbol with one helmet steady on;
-
Rider with luggage: symbol with one helmet and luggage steady on;
-
Rider and passenger: symbol with two helmets steady on;
-
Rider and passenger with luggage: symbol with two helmets and luggage steady on.
Warning
Ducati recommends changing the load mode when the motorcycle is stopped. If the load mode is changed while
riding, be very careful (it is recommended to change the Riding mode at a low speed).
Every load setup is associated with a specific front fork rebound and compression damping, a specific rear shock
absorber rebound and compression damping as well as a specific rear shock absorber spring preload.
Press button (2) for two seconds to activate the load mode function menu.
Every time user presses button (2), the instrument panel will highlight, within the motorcycle load mode menu,
one of the four available options.
Once the required setup is highlighted, hold button (2) for two seconds to confirm: the motorcycle load mode will
be stored and standard screen will be displayed, showing the just-selected load mode.
Once the desired load mode is highlighted, if the button (2) is not pressed within 5 seconds, the new load mode
selection will not be stored and the standard screen will be displayed.
Example of operation: if load mode is changed from "rider only" to "rider with luggage", the change extent can
vary depending on set riding mode: in fact, "rider with luggage" load mode could feature different settings
according to set riding mode, SPORT, TOURING, URBAN or ENDURO.
Warning
Changing load mode could result in a different riding style; it is recommended to pay utmost attention when
changing load mode wile riding (it is recommended to change load mode at low speed).
Содержание MULTISTRADA 1200S ABS 2015
Страница 21: ...Injection system Make Type Control unit BOSCH ME7921...
Страница 39: ...Dimensions...
Страница 63: ...88713 5009 TDC control tool 8876 1737 Camshaft locking tool...
Страница 71: ......
Страница 83: ...Remove the brake pads 3 by pushing the calliper pistons fully inside their seats...
Страница 84: ...Fit the new pads Insert pin 2 and fix it by means of the safety split pin 1...
Страница 93: ...Refit the rear splash guard Refitting the splash guard...
Страница 95: ......
Страница 109: ...Refit the LH and RH panel Refitting the panel...
Страница 115: ...Refit the fuel tank Refitting the fuel tank...
Страница 117: ......
Страница 121: ...Fit the belt 7 as shown in the figure using a screwdriver to tension it...
Страница 122: ...If previously removed fit the chain tensioner 8 washer 9 and tighten it by means of nut 10 Do not tighten to torque...
Страница 123: ...Remove tool C part no 88765 1737 and fit it on the horizontal head...
Страница 125: ...If previously removed fit the chain tensioner 13 washer 14 and tighten it by means of nut 15 Do not tighten to torque...
Страница 131: ...camshaft lobe B...
Страница 137: ...Position O ring 7 on the crankcase and O ring 6 on the mesh filter 5...
Страница 138: ...Refit the mesh filter 5...
Страница 139: ...Apply a bead of sealing compound to cover 7 as shown in the figure...
Страница 141: ...Refit the complete belly pan Refitting the belly pan...
Страница 144: ...Fit clips 4 in the indicated areas of the central panel 5 Force ball joint 6 into its seat...
Страница 147: ...Fit two rubber plugs 12 in the indicated holes Insert plugs 13 in recesses 14...
Страница 152: ......
Страница 154: ...Fix the headlight fairing to the headlight by means of two screws 2 Tighten them to a torque of 3 Nm 10...
Страница 155: ...Connect the immobilizer antenna by means of connector 1...
Страница 156: ......
Страница 159: ...Disconnect the power socket 7 and remove the panel...
Страница 160: ...If necessary remove the Plexiglas as indicated below remove Plexiglas 9 by loosening the three screws 8...
Страница 165: ...Fix the side conveyor 4 by tightening screws 3 to a torque of 2 Nm 10...
Страница 167: ...U S A VERSION...
Страница 168: ......
Страница 169: ...Removing the tank fairings Remove the Hands Free cover 1 by pulling it upwards to release teeth 2 U S A VERSION...
Страница 170: ...Loosen screws 3 and remove conveyor 4 Repeat this operation on the other conveyor...
Страница 171: ...Loosen screws 5 from both sides of the tank cover 7...
Страница 172: ...Loosen the two upper screws 6 Remove the tank cover 7 by sliding it upwards...
Страница 173: ......
Страница 175: ...Connect the temperature sensor 10 Position the conveyor upper cover B by inserting the two pins 16 in rubber elements 17...
Страница 177: ...Insert the lower panel 8 of conveyor B and fix it with screws 7 Tighten screws 7 to a torque of 2 Nm 10...
Страница 179: ...Position support 2 by inserting U bolt 23 in tooth 24 of the tank cover on the upper side...
Страница 183: ......
Страница 186: ...Conveyor upper cover Loosen the three screws 7 securing the conveyor B lower panel 8 Remove the lower panel 8...
Страница 188: ......
Страница 190: ......
Страница 193: ......
Страница 196: ......
Страница 197: ...Start screws 1 with the relevant washer 2 and tighten them to a torque of 5 Nm 10...
Страница 200: ......
Страница 202: ......
Страница 207: ...Tighten the screw 5 to a torque of 24 Nm 10...
Страница 208: ...Tighten screws 14 and 15 to a torque of 5 Nm 10...
Страница 210: ...Tighten the screw 5 to a torque of 24 Nm 10...
Страница 212: ......
Страница 214: ...Fit mudguard 2 by starting screws 1 with spacers Tighten the screws 1 to a torque of 3 5 Nm 10...
Страница 215: ...FRONT MUDGUARD HALF KIT Refit half mudguard 8 by tightening screws 7 to a torque of 3 5 Nm 10...
Страница 217: ...NO FRONT MUDGUARD HALF KIT Fit bracket 9 and fasten it by tightening screws 7 to a torque of 3 5 Nm 10...
Страница 219: ...Loosen the two retaining screws 5 of left accelerometer holder bracket 6 Repeat the same procedure on right bracket...
Страница 220: ...Loosen the two screws 7 and remove the half mudguard 8...
Страница 221: ...If mudguard half 8 has not been installed remove bracket 9 by loosening screws 7...
Страница 222: ......
Страница 224: ......
Страница 226: ......
Страница 228: ......
Страница 229: ......
Страница 231: ......
Страница 233: ......
Страница 234: ......
Страница 235: ......
Страница 236: ...Table 10B POS DESCRIPTION 4 Ground cable...
Страница 237: ...Table 10C POS DESCRIPTION...
Страница 238: ...4 Horizontal head spark plug 5 Horizontal head coils...
Страница 239: ...Table 10D POS DESCRIPTION 6 Vertical head spark plug 7 Vertical head coils...
Страница 240: ......
Страница 241: ...ROUTING OF WIRING ON FRAME...
Страница 243: ...Table 9C POS DESCRIPTION...
Страница 245: ......
Страница 246: ......
Страница 247: ......
Страница 248: ...Table 9E POS DESCRIPTION 6 Rear shock absorber preload cable FOR S VERSION ONLY 10 Tail light cable...
Страница 249: ...ROUTING OF WIRING ON FRAME...
Страница 250: ...Branch 8 Table 8A POS DESCRIPTION 1 Vertical head knock sensor cable 2 Exhaust side vertical head timing regulator cable...
Страница 251: ...ROUTING OF WIRING ON FRAME...
Страница 254: ...ROUTING OF WIRING ON FRAME...
Страница 255: ...Branch 6 Table 6A POS DESCRIPTION 1 Hands free cable 2 Airbox cable 3 Tank plug presetting cable 4 Ground jointing...
Страница 256: ......
Страница 257: ...ROUTING OF WIRING ON FRAME...
Страница 258: ...Branch 5...
Страница 259: ...Table 5A POS DESCRIPTION 1 Water temperature sensor cable 2 Pick up cable...
Страница 260: ......
Страница 261: ...Table 5B POS DESCRIPTION 3 Vertical oxygen sensor cable 4 Side stand cable...
Страница 262: ......
Страница 263: ...ROUTING OF WIRING ON FRAME...
Страница 265: ...TABLE 4B POS DESCRIPTION...
Страница 266: ...2 Front brake switch cable 3 Throttle control cable 4 Heated handgrip cable IF ENABLED ONLY 6 Right turn indicator cable...
Страница 267: ...ROUTING OF WIRING ON FRAME...
Страница 268: ...Branch 3 Table 3A POS DESCRIPTION 1 Purge valve cable...
Страница 269: ...Table 3B POS DESCRIPTION 2 ABS control unit cable...
Страница 270: ...Table 3C POS DESCRIPTION...
Страница 272: ...Table 3D POS DESCRIPTION...
Страница 274: ...Table 3E POS DESCRIPTION 8 Horn cable 9 Horizontal map sensor cable...
Страница 275: ...Table 3F POS DESCRIPTION...
Страница 276: ...10 Horizontal oxygen sensor cable...
Страница 277: ...Table 3G POS DESCRIPTION 11 LH fan cable...
Страница 278: ...Table 3H POS DESCRIPTION...
Страница 279: ...12 RH fan cable ROUTING OF WIRING ON FRAME...
Страница 281: ...Table 2B POS DESCRIPTION...
Страница 283: ...Table 2C POS DESCRIPTION...
Страница 285: ...Table 2D POS DESCRIPTION 9 Fuel pump cable 10 Bluetooth cable IF ENABLED ONLY...
Страница 286: ...ROUTING OF WIRING ON FRAME...
Страница 288: ...TABLE 1C POS DESCRIPTION 5 Air temperature sensor cable...
Страница 289: ...TABLE 1D POS DESCRIPTION 6 12V power outlet...
Страница 290: ...TABLE 1E POS DESCRIPTION 2 Oil temperature sensor cable 3 Oil pressure switch cable...
Страница 291: ...ROUTING OF WIRING ON FRAME...
Страница 292: ...ROUTING OF WIRING ON FRAME MAIN BRANCHES...
Страница 293: ...MAIN WIRING POSITIONING Position main wiring as shown in the figure...
Страница 294: ......
Страница 308: ......
Страница 318: ......
Страница 320: ...Electric starting system The electric starting system consists of a solenoid starter 1 and a starter motor 2...
Страница 324: ......
Страница 333: ...Main fuses key Pos El item Rat A Main fuse 30 A A Spare 30 A ELECTRIC DIAGRAM...
Страница 337: ......
Страница 342: ...ELECTRIC DIAGRAM...
Страница 345: ......
Страница 347: ......
Страница 351: ......
Страница 353: ...ELECTRIC DIAGRAM...
Страница 358: ......
Страница 363: ...Bottom yoke front sensor Rear sensor...
Страница 364: ......
Страница 366: ...ELECTRIC DIAGRAM...
Страница 368: ......
Страница 370: ...Vertical head...
Страница 373: ...ELECTRIC DIAGRAM Horizontal oxygen sensor Vertical oxygen sensor...
Страница 374: ......
Страница 379: ......
Страница 382: ......
Страница 385: ......
Страница 388: ...Throttle Position System TPS In the Multistrada the TPS is integrated in the ETV...
Страница 393: ......
Страница 397: ...ECU 1 connector ECU 2 connector To remove and refit the ECU see the procedure described in chapter Removing the airbox...
Страница 399: ......
Страница 414: ......
Страница 420: ......
Страница 423: ......
Страница 434: ......
Страница 436: ......
Страница 443: ......
Страница 484: ......
Страница 496: ...Fit spacer 7 in the wheel Apply the recommended grease on wheel shaft 6 thread included...
Страница 497: ...Fit the complete wheel between the fork bottom ends Take pin 6 fully home into the wheel hub...
Страница 506: ...If the values measured are not within the tolerance limits replace the wheel...
Страница 509: ...Loosen the wheel shaft retaining screws 5 on both fork bottom ends...
Страница 511: ...Working on both sides remove the sealing ring 9...
Страница 512: ......
Страница 515: ...In case of tyre replacement fit the counter weights by respecting the values indicated in the figure...
Страница 516: ......
Страница 518: ......
Страница 520: ......
Страница 526: ...Refit the wheel on the motorcycle Refitting the front wheel...
Страница 532: ......
Страница 538: ...Undo the screws 5 securing the U bolt 6 and then remove the front brake master cylinder assembly from the handlebar...
Страница 546: ......
Страница 548: ...Refit the rear brake control 7 and the bracket 5 that retains the rear stop light 1...
Страница 550: ...Fill the rear braking system Changing the rear brake system fluid...
Страница 553: ...Undo pin 6 securing the brake lever 7 collecting spring 8...
Страница 554: ...Slide out the brake lever 7 and collect pin 6 bushing 11 and O rings 9...
Страница 563: ...ABS 2 modulation pressure partial reduction on callipers ABS 3 modulation pressure total reduction on callipers...
Страница 564: ......
Страница 566: ...TABLE B...
Страница 567: ...TABLE C...
Страница 568: ...TABLE D...
Страница 569: ...TABLE E TABLE F...
Страница 570: ...TABLE G TABLE H...
Страница 571: ......
Страница 579: ...Connect the connector 1...
Страница 580: ...Refit the rear mudguard Refitting the rear mudguard Refit the rider seat Refitting the seat...
Страница 584: ......
Страница 591: ......
Страница 594: ...Fit switch 2 fully home on support 3 Check that the switch is actually blocked...
Страница 596: ...Tighten screws 9 to a torque of 2 8 Nm 10...
Страница 597: ...RH HANDGRIP For the RH handgrip refer to chapter Refitting the throttle control Connect connector 7 located on support B...
Страница 600: ...Remove the two protection plugs 8 and loosen the two retaining screws 9 Slide the heated handgrip out of the handlebar...
Страница 603: ...Insert tool A inside seat 1 of switch 2 Push tool A until releasing switch 2...
Страница 606: ......
Страница 608: ......
Страница 610: ......
Страница 614: ...Connect the throttle control cable 3 to the switch...
Страница 615: ...Position the hand guard 1 by tightening screw 2 to a torque of 10 Nm 10...
Страница 617: ......
Страница 628: ...Component A Component B...
Страница 629: ......
Страница 632: ......
Страница 634: ......
Страница 637: ......
Страница 647: ......
Страница 650: ...Loosen the fork top plug 3B using tool no 88713 4303 Loosen the upper plug 3B while holding lock nut 2B with a wrench...
Страница 655: ...Remove the circlip 17 Slide out fork leg 19 from fork leg 1...
Страница 658: ......
Страница 661: ...Tighten the upper plug 3A on the damper rod while holding lock nut 2A with a wrench...
Страница 664: ......
Страница 668: ......
Страница 671: ......
Страница 677: ......
Страница 680: ...Refitting the rear suspension Reposition the preload tube 2 and fix it with bracket 1 Reconnect the connectors 3 and 4...
Страница 686: ......
Страница 688: ......
Страница 692: ......
Страница 695: ...Warning The maximum swinging arm rear end play is within 1 mm...
Страница 699: ...Lower chain sliding shoe Undo the screws 7 to remove the lower chain sliding shoe 8 from the swinging arm 9...
Страница 700: ...Chain guard Undo the screws 10 to remove the chain guard 11 from the swinging arm 9...
Страница 701: ......
Страница 709: ...Remove the second washer 6 Slide out the eccentric hub 9 from swinging arm chain side...
Страница 715: ...Using a mallet tap the sprocket flange 4 with the cush drive damper 7 off the rear sprocket 5...
Страница 719: ......
Страница 726: ......
Страница 733: ...Connect the side stand switch connector A to the main wiring...
Страница 734: ......
Страница 739: ...Refit the side panels Refitting the panel...
Страница 741: ...Refitting the structural parts and frame Check that on frame 1 there are clips 2 elements 3 and adjusters 4...
Страница 747: ...Loosen ring nut 12 of the adjuster Remove the two lateral plates 13...
Страница 748: ......
Страница 750: ......
Страница 756: ...Insert the number plate holder assembly 5 in the rear subframe and fix it with screws 4...
Страница 757: ...Connect the connector 3...
Страница 758: ...Refit the ignition relay 2 and the battery 1 Refit the rider and passenger seats Refitting the seat...
Страница 760: ...Remove the number plate holder 5...
Страница 761: ......
Страница 763: ...Tighten the two screws 20 securing voltage regulator 21 Fit washer 22 and tighten with nut 23...
Страница 765: ...Fit plate 26 by engaging lock tabs A and B in the recesses...
Страница 770: ...Fit the inertial platform 4 Fix it on the vibration damping pads 39 by tightening screws 38 to a torque of 10 Nm 10...
Страница 775: ...Remove electrical components compartment 8...
Страница 777: ...Reconnect the fuel pump connector 4 and hose 6 Grip and press flange A to insert hose 6...
Страница 778: ...Reconnect the fuel level connector 3 and reposition the clips 1...
Страница 780: ......
Страница 781: ...Positioning the fuel tank drain pipe...
Страница 782: ......
Страница 783: ......
Страница 784: ...Positioning the fuel pipes...
Страница 785: ......
Страница 788: ...Insert plug 8...
Страница 789: ...Removing the fuel tank flange To remove flange 1 from tank 2 loosen the retaining nuts 3 Remove flange 1 from tank 2...
Страница 794: ...Disconnect connector 4 from the fuel pump 5 Remove the fuel pipe 6 and the breather pipes 10 and 11...
Страница 795: ......
Страница 797: ......
Страница 802: ...REFITTING THE AIR FILTER Position filter 20 as shown in the figure...
Страница 807: ...Connect the two ETV connectors 10 and 11 the injection connector 12 and the vertical map sensor 13...
Страница 808: ......
Страница 810: ......
Страница 812: ......
Страница 814: ...Refit the tank Refitting the tank...
Страница 817: ......
Страница 819: ...Loosen clamp 14 that keeps the airbox against the horizontal cylinder head 15...
Страница 820: ...Loosen clamp 16 that keeps the airbox against the vertical cylinder head 17...
Страница 821: ...Remove the airbox REMOVING THE AIR FILTER Loosen screws 19 and remove cover 18 Remove the airbox 20...
Страница 822: ...REMOVING THE THROTTLE BODY Loosen screws 21 retaining the upper airbox 22...
Страница 824: ...Working on the opposite side loosen the eight retaining screws 24 and remove the two throttle bodies 25...
Страница 825: ......
Страница 830: ...Reconnect connector 1 of the secondary air actuator 2 Refit the fuel tank Refitting the fuel tank...
Страница 835: ...Refitting the air filter Position filter 20 as shown in the figure Position cover 18 and tighten the screws 19...
Страница 840: ...Position the retaining spring 10 Tighten clip 11 to a torque of 18 Nm 10...
Страница 841: ...Reconnect the two lambda sensors 9 and 8...
Страница 842: ...Position control cable 5 in plate 7...
Страница 846: ......
Страница 847: ...Disconnect the horizontal exhaust lambda sensor 8 Disconnect the vertical exhaust lambda sensor 9...
Страница 848: ...Remove retaining spring 10 of the horizontal exhaust pipe 1...
Страница 851: ......
Страница 854: ...Tighten the screw 3 to a torque of 5 Nm 10 Tighten clip 2 to a torque of 22 Nm 10...
Страница 857: ......
Страница 859: ...Fit canister filter 5 from the top It must be fitted into plate 7 guides 6...
Страница 860: ...Reconnect pipes 1 and 2 and fix them with clamps 3 and 4 POSITIONING THE CANISTER FILTER PIPES...
Страница 861: ......
Страница 862: ......
Страница 863: ...REFITTING THE CANISTER FILTER SUPPORT Position the canister support 13 and fix it with the three retaining screws 12...
Страница 864: ......
Страница 866: ...Work on the vertical head and remove clip 10 and disconnect pipe 11...
Страница 867: ...REMOVING THE CANISTER FILTER SUPPORT Remove the three retaining screws 12 and remove the canister support 13...
Страница 868: ......
Страница 877: ......
Страница 879: ......
Страница 881: ......
Страница 885: ...Position pipes 5 as shown in the figure C delivery D return...
Страница 886: ......
Страница 889: ...Inspecting the oil cooler Visually inspect the cooler Replace it at any sign of damage or leaks...
Страница 891: ...Upon disassembly make sure not to lose the O rings A that guarantee the coupling sealing...
Страница 893: ......
Страница 897: ...Slide the blow by tank 2 out of the frame To disassemble reservoir 2 from hose 4 loosen clamp 5 Separate the two parts...
Страница 898: ......
Страница 900: ...Position hose 2 on the radiator with clip 1 and tighten clip 1 to a torque of 1 Nm 10...
Страница 902: ......
Страница 904: ...Loosen the clamps 1 to remove the hoses 2 and 5 from the tank 4...
Страница 905: ......
Страница 912: ......
Страница 913: ......
Страница 917: ...Undo the screws 12 and remove the water union 13 and recover clip 14...
Страница 920: ...Start screw 5 with spacer 6 on the left and right sides Tighten the screws 5 to a torque of 10 Nm 10...
Страница 921: ......
Страница 922: ...Reconnect the fan wiring to the main wiring C and D...
Страница 928: ...Remove water radiator 4 from the vehicle by disengaging it from pin E...
Страница 930: ......
Страница 935: ...Tighten the screws 1 and 2 to a torque of 13 5 Nm Min 12 5 Nm Max 14 5 Nm respecting the sequence shown in the figure...
Страница 947: ...camshaft lobe B...
Страница 954: ...Fit the belt 7 as shown in the figure using a screwdriver to tension it...
Страница 955: ...If previously removed fit the chain tensioner 8 washer 9 and tighten it by means of nut 10 Do not tighten to torque...
Страница 956: ...Remove tool C part no 88765 1737 and fit it on the horizontal head...
Страница 958: ...If previously removed fit the chain tensioner 13 washer 14 and tighten it by means of nut 15 Do not tighten to torque...
Страница 963: ...Insert the pulley fully home on the camshaft by centring pin 8 in hole C...
Страница 967: ......
Страница 970: ...Fit the first key 4 on the timing layshaft Locate the inner pulley 3...
Страница 974: ...Remove the first key 4 from the timing layshaft Remove the spacer 5 and the inner pulley 3...
Страница 975: ...Remove the inner spacer 6 and second key 4 on the timing layshaft...
Страница 976: ...It is now possible to remove the snap ring 7 on the timing layshaft...
Страница 977: ......
Страница 978: ...Removing the tensioner pins Use tool part no 88713 1821 to remove tensioner pins 1 from the heads...
Страница 980: ...Loosen the two retaining screws 5 and remove the two pulleys...
Страница 983: ...Using suitable tools lift up plug 3 to remove it...
Страница 984: ...Loosen the fastening screws 4 and 5 on the main cover 6...
Страница 987: ......
Страница 991: ...Using the drift no 88713 4965 provided with the tool and a mallet drive the sealing rings into their seats...
Страница 993: ...If previously removed install the oil flow pin 20 using suitable tools...
Страница 994: ...Cylinder head cover Apply the indicated sealant on the four highlighted points...
Страница 995: ......
Страница 997: ...Locate cover 6 on the cylinder head aligning it with the four fixing holes Start screws 3 and 4 with O rings 5...
Страница 1001: ......
Страница 1003: ...Remove the gaskets 7 and 8...
Страница 1005: ......
Страница 1006: ......
Страница 1018: ...Check the conditions of the return springs of the closing rocker arms no cracks deformations or failure must be present...
Страница 1020: ...Using the pawl of the rocker arm spring tensioning kit no 88713 2069 fit springs 6 in the closing rocker arms 5...
Страница 1022: ...Locate the closing rocker arm 4 and drive the shaft 3 home...
Страница 1027: ......
Страница 1028: ...Withdraw the shafts 7 of the closing rocker arms on the exhaust and intake sides...
Страница 1029: ...Remove the closing rocker arms 5 the springs 6 with the spacers 8...
Страница 1032: ...Fit the closing rocker arms as described in chapter Refitting the rocker arms Insert closing shims 2 in the valve stem...
Страница 1034: ...Fit the opening shims 1...
Страница 1035: ...Repeat the same procedure for the other valves...
Страница 1039: ...Remove the cylinder head assembly by lifting it off the engine stud bolts Repeat the same procedure for the other cylinder head...
Страница 1044: ...Push the cylinder 4 down until it seats against the crankcase Refit bushings 7 and O ring 11...
Страница 1052: ...First ring S...
Страница 1053: ...Second ring T Oil scraper ring R...
Страница 1056: ...Remove the bushes 7 Use tool B part no 88765 1657 to bring the piston of the horizontal cylinder near the TDC...
Страница 1058: ...Remove from the cylinder head stud bolts the four O rings A located on the crankcase between the cylinder and the gasket 10...
Страница 1060: ...Refitting the clutch Insert guide 14 Locate the clutch housing 13 and the spacer 12...
Страница 1062: ...The plate pack consists of 11 driving plates A with 2 8 mm thickness 1 driven plate B 2 0 mm thickness...
Страница 1063: ...9 driven plates C 2 0 mm thickness 1 judder spring D thickness 1 0 mm 1 anti juddering spacer E 1 2 mm thickness...
Страница 1065: ...Insert the control pin 6 in the bearing 7 and the latter in the gearbox primary shaft...
Страница 1070: ......
Страница 1072: ...Remove the clutch control pin 6 and bearing 7 Block clutch drum 8 using the tool part no 88713 3408 and loosen retaining nut 9...
Страница 1073: ...Remove Belleville washer 10 and remove clutch plates 11 from the clutch housing Slide out the clutch drum 8...
Страница 1074: ......
Страница 1075: ...Slide out the spacer 12 Slide out the clutch housing 13...
Страница 1076: ...Slide off the guide 14...
Страница 1083: ......
Страница 1088: ...Position washer 4 and ring nut 3 Using the suitable tool U tighten ring nut 3 to a torque of 190 Nm Min 171 Nm Max 209 Nm...
Страница 1092: ...Remove the ring nut 3 and the lock washer 4...
Страница 1094: ......
Страница 1096: ...Note There are two types of springs therefore pay attention to the installation seats...
Страница 1104: ......
Страница 1106: ......
Страница 1109: ...Fit the 3th speed gear 12...
Страница 1111: ......
Страница 1114: ......
Страница 1119: ...Disassembling the gearbox primary shaft Remove washer 18 from the primary shaft 17...
Страница 1122: ......
Страница 1124: ...Once removed it is possible to replace the special rollers 7 Remove gear selector forks 8 and 9...
Страница 1126: ......
Страница 1129: ...Block the flywheel rotation with the suitable tool no 88713 3367 Fit washer 5...
Страница 1135: ......
Страница 1136: ......
Страница 1138: ...Remove the flywheel unit 6 and the driven gear 7...
Страница 1139: ...Remove the roller bearing 7 and bushing 8 Remove gear 9...
Страница 1140: ......
Страница 1147: ...If necessary fit the water pump assembly Refitting the water pump...
Страница 1153: ......
Страница 1167: ...Remove the mesh filter A from the clutch side crankcase half Remove the drain plug 6 with its seal 7...
Страница 1169: ...To remove the engine sensor 10 undo the screw 11 and collect the washer 12...
Страница 1170: ...Check the condition of O rings 13 and replace them if necessary Remove the knock sensors 14 by loosening screws 15...
Страница 1171: ......
Страница 1173: ...If previously removed apply recommended threadlocker to the plug 15 and tighten to a torque of 24 Nm Min 21 Nm Max 27 Nm...
Страница 1175: ...Make sure that the two centring bushes A are correctly fitted on the crankcase...
Страница 1178: ...Insert the timing shaft 10 Lubricate the crankshaft 9 with the indicated product in the areas shown in the figure...
Страница 1179: ...Fit the two spacers B with the chamfered side facing the crankshaft...
Страница 1191: ...Fit the oil seal 6 by respecting the values indicated in the figure...
Страница 1193: ...TIMING LAYSHAFT BEARING 7 Fit bearing 7 and fix it with snap ring 8...
Страница 1195: ...Lubricate the oil seal with the recommended product Fit the oil seal 9 by respecting value X 88 0 2 mm as shown in the figure...
Страница 1196: ...NEEDLE ROLLER BEARINGS 10 FOR SWINGARM SHAFT...
Страница 1199: ...SECONDARY SHAFT BEARING 18 Apply indicated grease on the bearing needles 18 Fit ring 19 in bearing 18 with the marks facing up...
Страница 1200: ...TIMING LAYSHAFT BEARING 20...
Страница 1201: ...Fit bearing 20 and fix it with snap ring 21...
Страница 1203: ...Fit the sealing ring 23 TIMING SHAFT SEAL RING 26...
Страница 1204: ...Lubricate seal 26 using the specified product...
Страница 1206: ......
Страница 1208: ...Make sure that opening C is in a diagonally opposed position of machining D of bush 2...
Страница 1210: ...GENERATOR SIDE MAIN BEARING...
Страница 1213: ......
Страница 1215: ...Undo the two retaining screws 2 and recover spacers 3 Remove the bearing 1...
Страница 1216: ...PRIMARY SHAFT BEARING 4 Remove the internal ring 5 Remove the bearing 4...
Страница 1217: ...Remove the sealing ring 6...
Страница 1218: ...TIMING LAYSHAFT BEARING 7 Remove the snap ring 8 Remove the bearing 7...
Страница 1219: ...Generator side external part Side A SECONDARY SHAFT OIL SEAL 9...
Страница 1222: ...SECONDARY SHAFT BEARING 18...
Страница 1223: ...Remove the internal ring 19 Remove the bearing 18...
Страница 1224: ...TIMING LAYSHAFT BEARING 20 Remove the snap ring 21 Remove the bearing 20...
Страница 1225: ...Clutch side external part Side D NEEDLE ROLLER BEARINGS 22 FOR SWINGARM SHAFT...
Страница 1227: ...Remove the sealing ring 26...
Страница 1229: ...Working on the generator side of the casing Side A and the clutch side Side D loosen the screws 3 4 5 and 6...
Страница 1231: ...Loosen screw 11 remove the lubrication valve 12 and collect the O ring 13...
Страница 1234: ...Crankshaft Bearings Each class corresponds to a certain colour on the bearings highlighted on the edge as shown in the figure...
Страница 1237: ......
Страница 1248: ...In order to correctly couple big end bearings 6 and crank pin 7 proceed as follows...