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Ducane

Owner’s Manual

1605SS

04 and 05 Series

Содержание 04 Series

Страница 1: ...Ducane Owner s Manual 1605SS 04 and 05 Series ...

Страница 2: ... SPECIAL FEATURES 4 SAFETY TIPS 10 INSTALLATION Liquid Propane Gas Grills 11 Natural Gas Grills 16 CONNECTION Liquid Propane Gas Grills 12 Natural Gas Grills 17 NORMAL OPERATION 20 HELPFUL HINTS 23 TROUBLESHOOTING 29 MAINTENANCE 33 WARRANTY 40 INDEX 42 02 33 ...

Страница 3: ...ses the propane to expand LP gas released from the tank is flammable and can be explosive Refer to Pages 12 15 for more information concerning filling your LP tank 2 Important INFORMATION FOR YOUR SAFETY IMPORTANT ON PAGES 6 8 14 18 19 20 30 31 33 34 WARNING ON PAGES 7 11 13 14 15 16 19 20 21 22 23 25 30 36 37 CAUTION ON PAGES 11 15 16 18 20 21 22 25 26 27 30 34 36 02 43 For Your Safety If you sme...

Страница 4: ...lbeprovidedfreeofcharge Foryourownsafety becertainyouarereceivinggenuineDucanereplacement parts Ducaneistheonlygrillmanufacturerwhofabricatesalloftheirownwarranty parts Usingoff brandreplacementpartswillvoidyourgasgrill sAmericanGas Associationcertifiedapproval Butmoreimportantly yourfamily ssafetymaybe atriskwhenyouselectoff brandreplacementparts Forexample theportopenings onareplacementburnermay...

Страница 5: ...der on how to install the burner s and to check for proper orifice alignment has been included within the Maintenance section of this book Page 33 Burner Adjustments Factory Adjusted The gas burner s shutter is pre adjusted at the factory for your convenience The adjustments are completely open for natural gas and half open for propane units If further adjustment to the burner s is required please...

Страница 6: ...very important to make sure your grill is covered when not in use This will help eliminate moisture contamination which would render the rotary ignitor temporarily inoperable If your grill fails to light see Troubleshooting on Page 29 Ducane Gas Grill Cover A Ducane full length cover will protect your grill from the environment We strongly recommend that you use it throughout the year If you ever ...

Страница 7: ... steel SEAR GRID Our stainless steel SEAR GRID is unique within the gas grill industry This grid has been patented in the United States and Canada The stainless steel SEAR GRID is a 2 piece die formed part with domed runners See Fig 5 Each runner traps and collects the heat of the briquettes thus making your grill 30 more effective than other cooking grids The trapped heat within each runner produ...

Страница 8: ...al on the briquettes supplied with your grill Use of such material other than permanent briquettes will void your warranty and may lead to a fire explosion and bodily harm Care Cleaning There is very little Ducane briquettes will clean themselves each time you preheat your grill At most when they are cool you can brush them with a stiff bristle brush and vacuum them with your household vacuum clea...

Страница 9: ...ID temperatures required for grilling If the briquettes are touching or too close together heat will be blocked from reaching the SEAR GRID 1 2 SPACING FOR MODEL SERIES 800 1000 1200 2000 A MAXIMUM OF 41 PIECES REQUIRED FOR MODEL SERIES 1300 A MAXIMUM OF 54 PIECES REQUIRED FOR MODEL SERIES 1600 A MAXIMUM OF 70 PIECES REQUIRED FOR MODEL SERIES 1500 4000 5000 A MAXIMUM OF 50 PIECES REQUIRED FIG 8 BR...

Страница 10: ...x and hood A light coat of vegetable oil applied to the burner box and hood will highlight the black finish Apply when needed to maintain desired luster Stainless steel bases can be cleaned with a quick swipe of WD 40 and a soft rag Do not apply this to painted surfaces or internal parts Ducane Utensil Rack Towel Bar Your grill comes with one or more chrome plated utensil racks which should be mou...

Страница 11: ...hen connecting or replacing any gas fittings all joints must be sealed with an approved leak proof sealing compound Never use an open flame when testing for gas leaks When your grill is not in use it is recommended that for child safety you remove the control knobs and store them indoors Never drill out the orifice or make any other field alteration to your grill without receiving approval from Du...

Страница 12: ...o burn properly Do not locate your grill in such a manner or as to obstruct the flow of combustion and ventilation air around the grill WARNING For your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Failure to follow this warning could lead to a fire explosion and bodily harm Assembly Make sure your grill is assembled prope...

Страница 13: ...ounted on the portable cart When so installed it is necessary to use a 20 lb capacity liquid propane tank Use no other size The tank retainer is designed to accommodate only this size tank Type of Liquid Propane Tank For LP gas grills the LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP Gas Cylinders of the US Department of Transportatio...

Страница 14: ... with this grill incorporates the three important safeguards listed below Hand Assembly 1 Make sure the cylinder valve and all appliance valves are in their OFF positions 2 When connecting regulator burner valve assembly to cylinder valve turn large plastic nut clockwise until it stops 3 Gas will not flow unless plastic nut is fully engaged 4 HAND TIGHTEN ONLY Type 1 Connective Coupling All Ducane...

Страница 15: ...he main gas supply valve and securely retighten connections then repeat the leak test On cabinet models perform this operation before placing the tank into its storage compartment After placing the tank in the compartment recheck the tank to see if any connections were disturbed IMPORTANT When connecting or replacing any gas pipe or fittings all joints must be sealed with leak proof sealing compou...

Страница 16: ...d outdoor location away from your grill or any other heat source Failure to follow this warning could lead to tank valve damage a fire hazard and personal injury Filling a Propane Tank It is extremely important that your LP tank be filled properly when you take it to be refilled Be sure to use a reputable LP dealer and ask him and watch if possible how he fills the tank and knows when to stop An o...

Страница 17: ... restrictions on location or operation of your grill As your grill uses gas it requires air to burn properly Do not locate your grill in such a manner or otherwise obstruct the flow of combustion and ventilation air around the grill WARNING For your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Failure to follow this warnin...

Страница 18: ...heads mounted on this portable cart and cabinet model grills so equipped can be moved about 12 feet away from the main gas supply Ducane recommends moving the grill at least six 6 feet from the gas supply and any combustible surfaces See Fig 12 After the gas supply has been run and checked for leaks in accordance to the assembly instructions you are ready to grill To connect the hose to the gas su...

Страница 19: ...nnection points and look closely for bubbles indicating escaping gas If leaks are detected shut off the main gas supply valve and securely retighten connections then repeat the leak test CAUTION The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 14 wc CAUTION The ap...

Страница 20: ...r leaks using soapy water and a brush WARNING Never use an open flame when testing for gas leaks Use of an open flame could result in a fire explosion and bodily harm PERMANENT POST REGULATOR TUBING CONNECTION PATIO BASE REGULATOR TUBING CONNECTION NATURAL GAS REGULATOR FLARE CONNECTOR WITH TUBING FIG 14 ADAPTER ELBOW FLARE CONNECTOR WITH TUBING FLARE UNION SEALING COMPOUND REQUIRED DO NOT USE SEA...

Страница 21: ...f the gas line hose If it is evident there is excessive abrasion or wear or the hose is cut the hose must be replaced prior to the appliance being put into operation Check your parts list or your authorized dealer for the proper replacement hose assembly For console base model grills it will be necessary to go behind your grill to check the hose For cabinet model grills it will be necessary to ope...

Страница 22: ...y harm Follow the simple steps listed below to light your grill in the event your rotary ignition fails 1 Turn main gas supply on a If portable at LP cylinder tank b If permanent installation at manual gas cutoff valve 2 To light left burner a Locate lighting hole on left side of casting b Insert lighted match into lighting hole on left side wooden match or fireplace match is preferred See Fig 16 ...

Страница 23: ... Close Hood for Rotissing When using the rotis the hood must be closed except when basting WARNING Please remember that this is an outdoor gas cooking appliance Many areas of the grill generate extreme heat We have taken every precaution to protect you from the contact areas However it is impossible to isolate all high temperature areas Therefore use good judgement and a certain degree of caution ...

Страница 24: ...w it to remain there for at least half of the suggested grilling time 2 It is unnecessary to keep flipping meat products allow them to sear and seal in their juices then halfway through the cooking period with a spatula flip the meat product onto its other side When grilling chicken always place the meat side on the grill first 3 A light coating of oil applied to any of the meat products prior to ...

Страница 25: ...ver to dull knife blades It is recommended not to use an electric knife when cutting on this board due to the possibility of cutting through the board This high density polyethylene material will not chip splinter or swell And it s a breeze to clean It is guaranteed food safe Just wipe with a damp cloth your polyethylene shelf will not absorb moisture odors or bacteria It is also dishwasher safe i...

Страница 26: ...ff as well as the tank On permanent installations it is strongly recommended that the inline field installed cutoff valve also be turned off when the grill is not in use It is recommended that to prevent accidental turn on the up front child safe control knobs be removed by pulling the control knobs off This can be done by pulling the knobs straight out toward you when the knobs are in the OFF pos...

Страница 27: ...ip the threads NOTE Reinstall burner over orifice See Page 37 if removed Shutter Locations Shutters are all located underneath control box See Fig 20 1 Remove control knob s 2 Remove two 2 mounting screws holding control box to manifold bracket See Fig 19 3 Carefully remove control box by lifting over valve stems CAUTION Electrode wires are attached to ignitor Do not pull control box away from gri...

Страница 28: ...ng has cooled apply a light coating of cooking oil to the hood and burner box This easy maintenance on your casting will keep your grill in a good looking condition and increase its life Oxidation of your grill castings is not covered by either the Limited Five Year Warranty or Limited Lifetime Warranty unless it were to affect the structural integrity of your castings CAUTION Do not spray paint y...

Страница 29: ... all necessary screws Nutdrivers 5 16 3 8 7 16 2 Phillips screwdriver Parts Shortage Ducane has taken every possible step to ensure that you receive all of the packaged components that should accompany your grill On occasion an item may be missing If this very rare instance does occur please contact Ducane and our distributor will supply the missing part immediately Location of Serial Number To he...

Страница 30: ...your SEAR GRID briquettes and LA VA GRATE The electrodes are located in the collector boxes on the beginning section of each main burner See Fig 23 and 24 Turn the rotary ignitor and look for the flash of the spark through the holes in the collector box You can also utilize a small mirror positioned behind the collector box and angled to view the arc jumping from the electrode tip to the top surfa...

Страница 31: ...he ignitor knob and look for a spark at the screwdriver If a spark occurs reattach and proceed to the next stud If any stud does not spark a replacement ignitor should solve the problem HINT Short term solution For rotis model grills if one main burner is not lighting due to an ignitor problem switch the rotis electrode wire to the bad stud and put the main burner electrode wire on the good stud T...

Страница 32: ...aking contact the spark will arc back into the metal baffle rather than onto the burner port openings where it is needed COLLECTOR BOX ELECTRODE FIG 23 APPROX 1 8 IMPORTANT If for any reason the ignitor system is still inoperative match lighting access ports are provided in the firebox Conventional match lighting procedures are explained in the Normal Operation section under Match Lighting Your Gr...

Страница 33: ...t light any of your burners even with a match then it is possible that the plastic nut on the tank fitting is not fully tightened Check that it is completely engaged For LP grills it is always a good idea to try a different LP cylinder to rule out the tank as a source of the problem CENTERLINE OF PORTS INCORRECT POSITION OF ELECTRODE TIP WILL CAUSE BACK ARCING ROTIS A GRATE BURNER SUPPORT ELECTROD...

Страница 34: ...of warm water liquid detergent and ammonia wash and brush the inside of the casting to remove any grease build up The inside of the hood casting is not painted so any black coating on the inside is grease and smoke build up Allow the casting to dry and replace the hood and pins in their proper positions If the build up is too much for the soapy solution we suggest you use some type of oven cleaner...

Страница 35: ...ers of your grill operate in an extremely harsh environment of high temperatures fatty acids and salts Frequent cleaning of these items will keep your grill operating properly and extend its life 5 Cleaning the Burners CAUTION Turn main gas off at the tank To remove Main Grilling Burner s for cleaning 1 Remove SEAR GRID briquettes and the LA VA GRATE See Fig 26 and 27 2 Remove the control knob s a...

Страница 36: ... box It can be scraped up and discarded with a flat blade putty knife Use the same soapy solution in Step 1 to clean after you have scraped Prolonged grilling with the hood in the down position may cause a grease build up inside the hood casting that will begin to flake this is not paint If this develops remove the hinge pins from the back of the casting and clean the inside of the hood with a war...

Страница 37: ...ing shelf CAUTION Do not use a wire brush on your cooking shelf 9 Cleaning the Console To clean the cabinet just wipe all surfaces down with a mild soapy solution and a soft clean cloth CAUTION Do not use abrasive cleansers as this will scratch or fade the paint It is recommended that a coat of liquid spray wax be applied to the cabinet s painted parts to protect your grill against outside environ...

Страница 38: ...quettes to cover entire surface of LA VA GRATE See Page 8 for instructions 11 Replace SEAR GRID See Fig 35 Preserve Your Console or Cabinet Your cabinet or console parts are made from a pre painted galv alum coated steel material or stainless steel To retard rust it is recommended that you apply a coat of car wax to your console or cabinet By following this suggestion you will be extending the lif...

Страница 39: ...Y IGNITION MODELS EXCEPT 800 SERIES SHUTTER VALVE ORIFICE NICHROME GLOW WIRE SHUTTER LOCKING SCREW CENTER LINE OF PORTS ELECTRODE A ROTIS A GRATE BURNER SUPPORT ROTIS A GRATE BURNER ELECTRODE WIRE FIG 32 CHECK AND IF NECESSARY ADJUST SPARK GAP OF ROTIS A GRATE ELECTRODE AS SHOWN AFTER ROTIS BURNER IS REINSTALLED 1 8 3 16 38 02 33 ...

Страница 40: ...ing marinades basting sauces salts etc can ignite and cause a severe grease fire If a grease fire were to occur on a Ducane grill flames would probably be seen under the control box coming out the match light holes and coming out the secondary air holes in the bottom of the burner box A severe grease fire could lead to a burned hose or regulator which would allow gas to feed the fire and obviously...

Страница 41: ...nsibility for damages that might result from 1 Failure to follow Ducane s instructions or local codes 2 Your grill having been tampered with or altered in any way except as directed by Ducane 3 Misuse abuse neglect lack of proper maintenance or accident in Ducane s judgment TO THE EXTENT BY LAW ALL STATUTORY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTA...

Страница 42: ...LITY TRI BURNER VIS U GLO TOP PORTED DUCANE MERIDIAN SERIES AMERICANATM THE ULTIMATE EXPERIENCE IN GAS GRILLINGTM DUCANE STAINLESSTM SERIES Ducane Grills are covered by the following U S and Canadian patents U S SEAR GRID RE 32 288 ROTIS A GRATE 4 089 258 LA VA GRATE 3 989 028 SMOKE IT TRAY SN 606 388 SIDE ORDER COOKER INSERT 4 934 333 Canadian SEAR GRID 1 108 954 LA VA GRATE 1 046 880 FOR INFORMA...

Страница 43: ...Grill 20 Limited Lifetime Extended Warranty and Five Year Warranty 40 Liquid Propane 11 15 25 Liquid Propane Tank Safety Tips 10 14 Locating Your Grill 11 16 Low Heat 32 Main Grilling Burners 30 37 Maintenance Cleaning 33 39 Match Lighting Your Grill 21 Moving Portable Grills 25 Natural Gas 16 17 22 25 Natural Gas Ignition 29 Natural Gas Installer s Guide 17 Normal Operation 20 Oxidation of Alumin...

Страница 44: ... Ducane Gas Grills 800 Dutch Square Boulevard Suite 200 Columbia South Carolina 29210 www ducane com 1 800 DUCANES 20112606 1363 WP GA 11 02 25K ...

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