DROPSA VIP5 Plus Скачать руководство пользователя страница 2

2/22 

 

 

 

 

 

1. INTRODUCTION 

 

Thank you for purchasing the 

Dropsa 

VIP5 Plus controller –

 

The control device for Lubrication Systems

 

 

 

The Controller subject of this operating and maintenance manual is an evolution of the Vip5 family of advanced 

lubrication control system. It maintains all its basic features and has additional functions and features such as the ability 

to directly switch on/off three-phase pump and other devices. 

 

It is possible to obtain the latest documentation by visiting our website

www.dropsa.com

  

This manual contains important operating and safety information for users of this product. It is essential that you carefully 

read this manual and conserve a copy with the product so that other users may consult it at any time. 

 

1.1 DEFINITION OF LUBRICATION AND STANDBY PHASE, LUBRICATION PHASE, AND LUBRICATION CYCLE  

 

In this manual the 

LUBRICATION PHASE

 and 

LUBRICATION CYCLE

 refer to the specific instances when the lubrication pump 

is operating to provide lubrication in a system.  

The 

LUBRICATION CYCLE

 is made up of: 

Cycle

 

Start

 -> 

Control

 of a sensor device -> 

Delay

 time to allow sensor device to 

stabilize  ->  

Wait

  Time  before another Cycle Start.  This  sub-cycle can be  repeated as many times as required and the 

completion of this repetition is considered the 

LUBRICATION PHASE.

 Fig. 1 illustrates this graphically. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The 

STANDBY PHASE

 defines the interval between each 

LUBRICATION PHASE

 

Fig.1  A Lubrication Phase can comprise of many Lubrication Cycles  

 

       Cycle  

       Start

 

 

 

 

       Control  

 

 
 

   

    Delay 

 

 
 

      Wait 

Lubrication Phase 

Lubrication Cycle 

Lubrication Cycle can be repeated up to 250 times 

ATTENTION:   Automatic Control device 

This control device is designed to automatically activate solenoid valve, motors, pumps and other 

control devices based on timer or other inputs. 

Failure to follow safety information may lead to serious personal injury. 

 

 

Содержание VIP5 Plus

Страница 1: ...ANEL 7 OPERATING MODE 8 CYCLE MONITORING 9 SETUP PROGRAMMING 10 PROBLEMS AND SOLUTIONS 11 TECHNICAL SPECIFICATIONS 12 MAINTENANCE PROCEDURES 13 DISPOSAL PROCEDURES 14 ORDERING INFORMATION 15 MOVING AN...

Страница 2: ...CATION CYCLE In this manual the LUBRICATION PHASE and LUBRICATION CYCLE refer to the specific instances when the lubrication pump is operating to provide lubrication in a system The LUBRICATION CYCLE...

Страница 3: ...l monitoring Ability to control line invertor valves for dual line systems with pneumatic or electromagnetic actuators Ability to power input and output circuits using different power sources Ability...

Страница 4: ...ition Control Type determines what kind of control signal Single Line Dual Line Injectors Alternatively a Timer only setting means no monitoring will occur Delay time Is how long to wait for the signa...

Страница 5: ...onments with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous para...

Страница 6: ...ct load 2 2 NO dial contact NO 2 3 V inv SPST NO 30 A 250Vac 20 A 28Vdc inverter command line 2 direct load 2 4 NO dial contact NO As indicated on the electrical diagram of equipment Part 1327290 it i...

Страница 7: ...equipped with galvanic insulator If you want to enter with active signals whose 24V alimentation is taken outside the framework is necessary to remove the connections on CN11 1 and CN11 2 In this case...

Страница 8: ...connect micro switches or clean contacts inputs equipped by creating a terminals for the positive power supply and the relative input P IN you must make a link between and IN after that connect the 2...

Страница 9: ...17 24 Vdc input Vio P2 Second sensor input for system monitoring pressure 2 pressure switch dual line Boost for cycle SEP 18 IN input P 19 IN input N 20 0 Vdc input Vio 21 24 Vdc input Vio Min level...

Страница 10: ...power contactor 2 0 V 3 Vint Positive power Power tab 1639187 24Vdc input power supply to control board 4 Vint Negative power Location Signal level Function Note Block Num CN5 1 IN Input button ENTER...

Страница 11: ...breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insulation un...

Страница 12: ...Pump OFF Stand by Shows parameter and values during set up or status and counters during normal operation Hardware Reset Button OK Exit from setup menu saving changes Product Identification Label on s...

Страница 13: ...d lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0...

Страница 14: ...Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cycles...

Страница 15: ...MP PUMP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Plus starts the pump and must see that P1 switch is cl...

Страница 16: ...E PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Plus will monitor input P1 to verify that it is an...

Страница 17: ...ode hold the Mode button for 5 seconds The Up and Down keys allow scrolling through the parameters By pressing the Mode button again the indicated parameter value can be modified by using the Up and D...

Страница 18: ...not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is not rec...

Страница 19: ...um Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signalling Cod...

Страница 20: ...here are no leaks ALARM 08 PAUSE TIMEOUT In TOUT Count Mode no external signal has been received for the Timeout period setting Verify external switch is operating ALARM 09 HI LEVEL MAX level is prese...

Страница 21: ...60 Hz 12 MAINTENANCE PROCEDURES VIP05 has been designed not to require any regular maintenance We recommend to occasionally cleaning the unit with a damp cloth not using solvents The battery life is a...

Страница 22: ...verter 24V DC C VIP5 PLUS Power supply 460V Inverter 24V DC D VIP5 PLUS Power supply 110V Inverter 110V E VIP5 PLUS Power supply 230V Inverter 230V 15 MOVING AND SHIPPING Use suitable padded packaging...

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