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CMH Connect 

Installation Instructions 

CMH-CON 

 

Page 

2

 of 

HD140401-1 Rev 2 

Part No. DREX0074 

 

KIT CONTENTS 

 

(2) Strain Relief Fittings (with grommets and washers) 

 

(2) Heat Shrink Sleeves 

 

(2) Silicone Boots 

 

(2) Silicone Boots (for end seal only) 

 

(2) ¾” Sealing Rings (use with HP-BRAK, bottom entry) 

 

Installation Instructions 

 

(2) #2 Anti-short Bushings (optional accessories) 

 

Silicone RTV Sealant 

 

REQUIRED BUT NOT PROVIDED 

Materials 

 

Pipe straps 

 

Thermostat 

 

Junction Box 

Equipment 

 

HP-BRAK bracket  

 

Fine tooth hacksaw 

 

Pipe wrench 

 

CMH Stripping Tool 

 

Electrical Tape 

 

 

I.

 

ASSEMBLY INSTRUCTION DETAILS 

Note

:    CMH cable may be terminated in any enclosure certified for the application.  

When using a non-metallic enclosure use a hub with a grounding lug.  

1.

 

Megger the insulation resistance between the sheath and conductors. The reading should be 20 MOhm or higher 
prior to installing the cable. After thermal insulation is installed on the pipe ensure the megger reading is 5 MOhm 
or higher 

Note:

  

CMH Cable is a zone type cable. Refer to CMH Cable Reference Chart at the back of these instructions

2.

 

Using a hacksaw, cut the desired length of CMH cable allowing an extra three (3) feet (1 m) per end and 
appropriate cable length for heat sinks such as valves, flanges and pipe supports. 

3.

 

Using a CMH Stripping Tool, strip the sheath back 12” (30.4 cm) from the raw end, remove and discard. This 
exposes the core to locate the zone node. 

Note: 

If the cable has two-foot zones you may have to strip back up to 24” (60.8 cm). Refer to chart on page 4. 

Zones nodes can be identified by the indent in the core.  Strip back the insulation to expose and confirm the 
location of the node 

Note: 

If using a hacksaw cut around the sheath being careful not to damage the core. 

   

 

 

4.

 

From the node measure 14” (35.5 cm), mark the sheath and strip the sheath to the mark. Discard the sheath. 
Wrap a layer of electrical tape around the core, next to the sheath, to prevent the insulation from unwrapping 
into the sheath. 

   

 

Содержание CMH-CON

Страница 1: ...des Conventional circuit breakers may not stop arcing The metal sheath of CMH heating cable shall be grounded but shall not be used as the grounding means Metallic structures or materials such as metal pipes used to support CMH cable shall be grounded CMH Cable is not to cross or come in contact with itself CMH heating cables are to be thermostatically controlled Component approvals and performanc...

Страница 2: ...al insulation is installed on the pipe ensure the megger reading is 5 MOhm or higher Note CMH Cable is a zone type cable Refer to CMH Cable Reference Chart at the back of these instructions 2 Using a hacksaw cut the desired length of CMH cable allowing an extra three 3 feet 1 m per end and appropriate cable length for heat sinks such as valves flanges and pipe supports 3 Using a CMH Stripping Tool...

Страница 3: ...eath and serves as a 10 25 4 cm cold lead 7 Slide the cable connector washer and grommet onto the cable sheath 8 Position the boot over the bus wires close to the sheath Apply silicone sealant inside the boot and around the cable sheath 13 mm from the end of the sheath Important after installing the boot megger the cable between the sheath and conductors to ensure the heater element is isolated fr...

Страница 4: ...eting the termination install megger the cable between the sheath and conductors to ensure the heater element is isolated from the sheath The insulation resistance reading should be 5 MOhm or higher 13 Push the supplied silicone boots onto the conductors 14 Install into an approved enclosure 15 Thread the cable connector strain relief into the junction box and tighten Tighten the middle nut to eng...

Страница 5: ... CABLE REFERENCE COLOUR CODING ZONE LENGTH 5CMH208 BLACK 2 FT 10CMH240 WHITE 10CMH277 BLUE 15CMH277 ORANGE 5CMH120 NO COLOUR 1 FT 15CMH208 20CMH240 5CMH277 LIME GREEN 10CMH120 YELLOW 30CMH208 10CMH208 DARK GREEN 15CMH120 BROWN 15CMH240 RED 20CMH277 20CMH120 GREY 20CMH208 FLUOR PINK 30CMH120 LIGHT BLUE 30CMH240 PURPLE ...

Страница 6: ...nspect all electrical enclosures for moisture corrosion or foreign matter Check all electrical connections for tightness and perform an insulation resistance check with a megger from heating cable conductor to sheath ground The minimum resistance should be 5 MOhm or higher HEATING CABLE TESTING REPORT Customer Contractor Site Location Project Ref READINGS PRIOR TO INSTALLATION Insulation Resistanc...

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