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DR

® 

PILOT 2 Cycle Tiller/Cultivator

 

 

Parts List – Engine Assembly 

NOTE:

 

Part numbers listed are available through DR Power Equipment.

Ref# 

Part# 

Description 

    

39995 

Bolt M5 X 0.8 X 16 Mm W/Washer 

39996 

Air Filter Cover 

39997 

Kit Air Filter Elements 

39974 

Lock Nut M5 X 0.8 Mm Flange 

39998 

Air Filter Kit 

6 39999 Hose 

Clamp 

Crankcase 

7 40000 Breather 

Hoses 

Kit 

8 40001 Carburetor 

Kit 

9 40002 Carburetor 

Gasket 

10 

40003 

Carburetor Insulator Kit 

11 

40004 

Hose Clamp Valve Cover 

12 

40005 

Ignition Coil Kit 

13 

40006 

Bolt M4 X 0.7 X 20 Mm W/Washer 

14 

40007 

Spark Plug Ngk Cmr6a 

15 

40008 

Bolt M5 X 0.8 X 12 Mm W/Washer 

16 

40009 

Engine Shroud Kit 

17 

40010 

Shroud Cap Spark Plug Access 

18 

40011 

Screw 3/16 X 1/2 In Phillips 

19 

40012 

Clip Nut 3/16 In 

20 

40013 

Valve Cover Kit 

21 40014  Gasket 

Valve 

Cover 

22 40015  Recoil 

Clutch

Ref# Part#  Description    

23 40016 

Recoil 

Assembly 

24 

40017 

Oil Cap With O-Ring 

25 40018 

Heat 

Shield 

Muffler 

26 40019 

Muffler 

Kit 

27 

40020 

Bolt M5 X 0.8 X  50 Mm Socket 

28 

40021 

Washer M6 X 10 X 1 Mm 

29 

40022 

Bolt M6 X 1.0 X  10 Socket 

30 

40023 

Gas Cap Self Venting 

31 

40024 

Rubber Gas Tank Holder Top 

32 

40025 

Rubber Gas Tank Holder Left 

33 

40026 

Rubber Gas Tank Holder Right 

34 

40027 

Gas Tank Kit 

35 

40028 

Fuel Filter Aluminum Core 

36 

40029 

Fuel Lines Kit 

37 40030 

Flywheel 

38 

39959 

Lock Nut M8 X 1.25 Flange 

39 

39961 

Washer 15.8 X 8.4 X 1.6 Mm 

40 39962 

Clutch 

Kit 

41 

39963 

Wave Washer 10 X 15 X 0.25 Mm 

42 

39964 

Bolt M8 X 1.25 X 25mm Shoulder 

43 

40031 

Mount Ring And Shroud 

 

 

 

Содержание PILOT 4

Страница 1: ...T 4 Y OPE manual and a Cycle T ERATIN ll instruction Tiller C NG INST s before ope ultivato TRUCT DR Powe Toll free p Fax 1 802 Website w rating the DR or IONS r Equipment phone 1 800 D 2 877 1213 www...

Страница 2: ...se let us know of any questions you may have We want to answer them as quickly as possible When you do call please have your order number or serial number handy For technical assistance please visit o...

Страница 3: ...ng the DR PILOT 4 Cycle Tiller Cultivator Only allow responsible individuals who have a thorough understanding of these instructions to operate the Tiller Cultivator Never allow children to operate th...

Страница 4: ...s tasteless and deadly poisonous gas Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat open flame and out of the reach of children Fill t...

Страница 5: ...lts Clear any obstructions and repair and or replace damaged parts Always keep the machine in good safe operating condition Always make certain nuts and bolts are tight and always use the supplied sel...

Страница 6: ...ne of our Technical Support Representatives will be happy to help you DR PILOT 4 Cycle Tiller Cultivator Specification Sheet ENGINE DISPLACEMENT 40cc FUEL TANK CAPACITY 0 75 L FUEL TYPE Minimum 87 oct...

Страница 7: ...CONTACT US AT www DRpower com 7 DR PILOT 4 Cycle Tiller Cultivator Controls and Features NOTE The model shown in Figure 1 may look slightly different from your machine Figure 1...

Страница 8: ...ltivator assembly NOTE Use care with the Upper Right Handlebar so as not to kink the Throttle Cable or pinch the On Off Switch Wire they are pre attached to the Engine and Handlebars Make sure the pul...

Страница 9: ...position facing towards the Tines and then reinsert the Detent Pin Figure 3 7 Do not discard your packaging material until you are fully satisfied with your new DR PILOT 4 Cycle Tiller Cultivator Add...

Страница 10: ...2 Clean around oil fill area 3 Unscrew dipstick and wipe clean with cloth 4 Reinsert dipstick must be fully threaded for accurate reading 5 Unscrew and check dipstick If no oil shows on the dipstick...

Страница 11: ...without placing excessive body weight on the unit The Tiller Cultivator operates most efficiently with the weight of the unit itself Never run engine indoors Exhaust fumes are deadly Do not spray wat...

Страница 12: ...e starts running move choke lever to HALF CHOKE position until unit runs smoothly Note Half choke is defined when the choke lever is between CHOKE and RUN positions Figure 6 6 Move choke lever to RUN...

Страница 13: ...T THE DRAG STAKE The drag stake is used to help regulate cultivating depth and control the Tiller Cultivator from leaping forward during operation Resistance to forward motion is greatest when the dra...

Страница 14: ...from the factory Never replace parts that are not specifically designed for the Tiller Cultivator Lubrication TRANSMISSION The transmission case has grease installed at the factory It is recommended t...

Страница 15: ...Air Filter Never run engine without air cleaner properly installed Added wear and engine failure may occur if air cleaner is not installed on engine Service air cleaner every 3 months or after 20 hour...

Страница 16: ...esn t move when pulled it is secure Tine Removal and Installation TO REMOVE TINES 1 Remove the hairpins from each end of the tine shaft Figure 14 2 Slide the four tines off the shaft TO INSTALL TINES...

Страница 17: ...ale fuel Drain old fuel and replace with fresh Use gas stabilizer at end of season Spark plug wire loose Make sure spark wire is securely attached to spark plug Dirty carburetor Clean carburetor use g...

Страница 18: ...0 Upper Right Handlebar Assembly Grey 3 35921 Knob Textured Handle Grip 4 25729 T Handle Nut 5 26146 Washer 6 26147 Handle Clamp Bolt 7 35922 Middle Handlebar Assembly Grey 8 26161 Bolt 10 24 X 1 1 4...

Страница 19: ...S Schematic 092214 Diagram Handleba ar Assembly y CALL TOLL L FREE 1 800 DR OWNER R 23...

Страница 20: ...e Wheel Axle 11 35929 Wheel 180 X 38mm Diamond Tread Grey Hub 12 26134 Bolt M10 X 1 5 X 225 Mm 13 26131 Tube Wheel Guide 14 26132 Tube Wheel Lock 15 26133 Spring Wheel Lock 16 26120 Bolt M6 X 1 0 X 20...

Страница 21: ...S Schematic 092214 Diagram Hood and d Tines Ass sembly CALL TOLL L FREE 1 800 DR OWNER R 23...

Страница 22: ...40010 Shroud Cap Spark Plug Access 18 40011 Screw 3 16 X 1 2 In Phillips 19 40012 Clip Nut 3 16 In 20 40013 Valve Cover Kit 21 40014 Gasket Valve Cover 22 40015 Recoil Clutch Ref Part Description 23 4...

Страница 23: ...CALL TOLL FREE 1 800 DR OWNER 23 Schematic Diagram Engine Assembly...

Страница 24: ...Mount 9 39912 Bolt M6 X 1 0 X 25 Hex Flange 10 39913 Tine Shaft Bushing Steel 11 39914 Tine Shaft Shim 12 39915 Gear And Tine Shaft Assy 13 39916 Bushing Spacer 14 39917 Drive Shaft Bushing Bronze 15...

Страница 25: ...CONTACT US AT www DRpower com 27 Schematic Diagram Transmission Assembly...

Страница 26: ...26 DR PILOT 4 Cycle Tiller Cultivator Notes...

Страница 27: ...CONTACT US AT www DRpower com 27 Notes...

Страница 28: ...or oil into the cylinder hole Replace the Plug and pull the Recoil Starter Rope until you feel strong resistance This will coat the Piston and seat the Valves to prevent moisture buildup Clean or repl...

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