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FIELD and BRUSH MOWER Safety & Operating Instructions

Ref#

Part#

Description

101631

Anti-Rotation Strap

131081

Drive Chain, #41, w/Link & 1/2,

54 Tooth Sprocket

110601

Master Link #41

110591

1/2 Link #41

136851

Label, Pulley Cover, ATM

101811

Split Lock Washer 1/4"

101451

Bolt, HHCS, 1/4" x 1-1/2"

101681

6 Qt. Fuel Tank

100631

Fuel Cap - Tecumseh/Kawasaki

100941

Fuel Filter

101301

Fuel Tank Mount

123451

Fuel Line

100

101711

Shut-Off Valve

101

100661

Fuel Line Clamp

102

101321

Lock Nut 5/16"-24

103

101761

Washer 1.25" OD

104

101601

Blade Clutch Spring 2-3/4"

105

100771

E Clip

106

100501

Carriage Bolt 5/16"-18 x 1/2"

107

101701

Transmission 4 Speed w/

Sprocket

107

127111

Sprocket Only

108

109421

Clutch Cable Assembly

109

108921

Bearing Flange, 2" Hole

110

108931

Ball Bearing 3/4" Bore

111

110281

Handle, Brake/Clutch

112

112461

Nylon Washer, .39 ID x 1 OD

113

110921

Cotter Pin 1/16" x 3/4"

114

131111

Tire/Wheel, TERR, 18"

115

106381

Key 3/16" SQ x 1-1/2"

116

129781

Steel Shim Set

117

112371

Flat Washer 3/16"

118

112381

Flat Washer 1/4"

119

110251

Handle Grip

110491

Key, Woodruff 3/16" x 3/4"

121

110241

Handle Grip

123

110691

Nut 5/16"-18"

124

110781

Nut 5/16"-24"

125

110681

Nut 10-32

126

109581

Clevis

127

110871

Clevis Pin 1/4" x 5/8"

128

110731

Nylon Lock Nut 1/4"

129

110751

Nylon Lock Nut 3/8" - 16

130

110761

Nylon Lock Nut 5/16" - 18

131

111281

Rod End

132

110971

Roll Pin, 3/16" x 1-3/4"

133

110961

Roll Pin 3/16" x 1"

134

111441

Bolt, HHCS, 1/2" x 2"

135

114701

Bolt, HHCS, 1/4" - 20 x 1/2"

Ref#

Part#

Description

136

111501

Bolt, HHCS, 1/4" - 28 x 3/4"

138

111491

Bolt, HHCS, 1/4" x 1"

139

111511

Bolt, HHCS, 3/8" x 1-1/2"

140

111571

Bolt, HHCS, 5/16" x 1-3/4"

141

111581

Bolt, HHCS, 5/16" x 1"

142

111591

Bolt, HHCS, 5/16" x 2-1/2"

143

111421

Bolt, HHCS, 5/16" x 3/4"

144

112391

Flat Washer 3/8"

145

111741

Screw 8-32 x 1/2"

146

111701

Washer 3/8"

147

110221

Shift Handle Grip

148

112111

Throttle Control

149

108791

Shift Arm, Transmission

150

113071

Idler Pulley 2-1/4"

151

126971

Fender Washer 1/4" x 1"

152

111261

Wheel Lock Ring

153

110881

Clevis Pin 3/16" x 1-3/4"

154

109751

Cotter Pin 1/16" x 1/2"

155

111191

Transmission Pulley 6"

156

111241

Snap Ring

157

110461

Drive Chain Idler, 10 tooth

158

112051

Electric-Start Key Switch

159

111341

Cap Screw 7/16" x 3/4"

160

112481

Star Lock Washer 1/4"

161

111871

Spacer 1/4" x 1"

163

111731

Screw 5/16" x 1/2"

164

112431

Split Lock Washer 5/16"

165

109481

Round Cap 1"

166

104831

Battery, 12 volt

167

112441

Nylon Washer 1/2" ID x 3/4" OD

168

115611

Clip

169

120891

Switch Spring 1-1/8" long

170

120631

Bushing 1/4"

171

120901

Compression Spring 1"

172

121661

Nylon Washer 1/4" ID, .20 Thick

173

114651

Full Thread Cap Screw 3/8" x 3"

174

118731

Lock Nut 10-24

175

120101

Pan Head Screw 10-24

176

119831

Cap Screw 1/4" x 3/4"

177

104871

Lower Bearing

178

107071

Bolt, HHCS, 3/8" -16 x 1", w/Nut

179

107051

Bolt, HHCS, 5/16" -18 x 3/4",

Gr5

180

111471

Bolt, HHCS, 1/4" x 1 1/4"

181

112061

Manual-Start Key Switch

182

111681

Set Screw 1/4" - 20 x 1/4"

184

101291

Differential Lock Spring

185

112431

5/16" Split Lock Washer

186

129621

Spacer

Содержание DR ALL-TERRAIN FIELD and BRUSH MOWER

Страница 1: ...WER Safety Operating Instructions Please read through these Operating Instructions and the Engine Manufacturer s Owner s Manual to become familiar with the basic features of the DR ALL TERRAIN FIELD and BRUSH MOWER before operating it ...

Страница 2: ......

Страница 3: ... them as quickly as possible When you do call or write please have your serial number and or order number handy it will speed things up We also hope to hear from you on how much you like your new helper And please tell your friends about your new DR FIELD and BRUSH MOWER Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have and the be...

Страница 4: ...n consumer use 90 days in commercial use 2 IF WITHIN THE FIRST 30 DAYS of actual hands on use you have questions or you are less than 100 satisfied with your DR FIELD and BRUSH MOWER please write or call us at 1 800 DR OWNER 376 9637 We ll do everything possible to answer your questions or make things right even if it means that you return your DR FIELD and BRUSH MOWER for a full refund of its pur...

Страница 5: ...E 8 STOPPING THE ENGINE 8 LOCKING THE WHEEL DIFFERENTIAL 9 SLOPES 9 IF THE MACHINE GETS HUNG UP 10 CUTTING BRUSH SAPLINGS 10 REVERSE 10 CUTTING IN WET HEAVY GROWTH 10 ENGINE MAINTENANCE SEE ENGINE MANUFACTURER S OWNER S MANUAL GENERAL MAINTENANCE 11 LUBRICATION 11 BATTERY 13 BELTS 14 BLADE 17 DIFFERENTIAL 18 DRIVE CHAIN 19 WHEEL CLUTCH 20 BLADE ENGAGEMENT CABLE 21 TRANSMISSION 21 TO REMOVE THE WHE...

Страница 6: ...2 DR FIELD and BRUSH MOWER Safety Operating Instructions ...

Страница 7: ... wire garden tools etc and remove these obstacles before mowing Mowing over such obstacles could damage the machine and cause injury Mow only during the daylight hours Fill the gasoline tank outdoors with the engine off Don t handle gasoline if you or anyone nearby is smoking or if you re near anything that could cause it to ignite or explode Operating the Machine Safely Keep bystanders at least 1...

Страница 8: ...rroundings stop the machine and take the time to look things over Make sure that you have 100 control of the mower at all times Some state and local regulations require the use of a spark arrester on gas powered engines Contact your local fire marshal or forest service for specific information pertaining to your area If you are required to use a spark arrester please contact one of our Customer Se...

Страница 9: ...an accurate oil level reading The dipstick on the Kawasaki model should not be screwed in to get an accurate oil level reading 2 Fill the gas tank with clean unleaded gasoline Note See your Engine Manufacturer s Owner s Manual for more detailed fuel and oil recommendations 3 Open the fuel shut off valve On Briggs and Stratton models the red fuel shut off valve is on the fuel line near the bottom o...

Страница 10: ...6 DR FIELD and BRUSH MOWER Safety Operating Instructions Controls Features Note Kawasaki Model shown Figure 3 ...

Страница 11: ... rope slowly until you feel resistance then pull with a rapid stroke to start the engine 4 Move the throttle to the RUN position Engaging the Wheel Drive The DR FIELD and BRUSH MOWER has a four speed forward transmission and single speed reverse Forward speeds range from 1 4 mph in first gear to 4 3 mph in fourth gear Use the lower gears for mowing in thick woody vegetation and the higher gears fo...

Страница 12: ...r forward to OFF Note Releasing the operator presence lever while the blade is engaged will cause the engine to shut off Stopping the Engine 1 Push the blade control lever forward to OFF 2 Move the shift lever to N neutral 3 Move the throttle control to IDLE 4 Turn the key to OFF and remove it for safety ...

Страница 13: ...ind it more difficult to turn and maneuver Slopes We do not recommend using the DR FIELD and BRUSH MOWER continuously on slopes greater than 25 degrees Doing so could deprive the engine of oil and cause it to overheat When moving across moderate slopes in ditches etc locking the differential will improve traction Figure 6 Note that the mowing deck pivots from side to side 12 degrees in either dire...

Страница 14: ...de up and over material slowly Adjust your forward speed to varying conditions Figure 8 After cutting brush etc you may want to mow over it again to remove any remaining branches It works best to mow from the trunk end toward the top as brush lies on the ground Reverse Be very careful of your footing when operating the machine in reverse Know what s behind you and take your time The blade will eng...

Страница 15: ...your DR FIELD and BRUSH MOWER in top condition Use the daily checklist on the back cover of this manual whenever you operate your mower WARNING Some of the following procedures require access to the underside of the machine Before you tip the machine on its side with the discharge chute facing up you must drain the oil and gas and remove the air filters Lubrication Your DR FIELD BRUSH MOWER is gre...

Страница 16: ...ted otherwise pump only until you feel slight resistance 1 2 pumps 2 The following areas should be lubricated with FLUID FILM or comparable lubricant every 10 to 20 operating hours more often if the machine is operated in extremely dusty conditions The differential fork at both ends Figure 11 The axle above the hub where the spring is Figure 11 The drive chain and the chain adjuster slide plate Fi...

Страница 17: ... charger is still on it generates heat that could be harmful to the battery A fully charged battery will read 12V 13 2V with a voltmeter Do not continue to crank your engine with a low battery Charging the Battery If the battery loses its charge you ll need to use a trickle charger like the DR Battery Charger to recharge it The charger should have an output of 12 volts at no more than 6 8 amps At ...

Страница 18: ...to remove it 2 Using a 1 2 wrench or socket remove the lock nut on the anti rotation strap and pull the strap away from the post Figure 13 3 Rotate the clutch counterclockwise to release the tension on the blade clutch spring 4 Remove the blade clutch spring Figure 14 Remove the extension spring Figure 16 You can use vise grip pliers to remove the spring or make a simple wire pull as illustrated i...

Страница 19: ... pulleys Figures 17 18 2 Pull the mower deck forward 3 Push the pivot washer back toward the engine it should be between the cap screw and the frame 4 Replace the 5 16 x 2 cap screw on the pivot tube Figure 17 Tighten until you see 3 4 threads outside of the nut do not over tighten Note If you can t get the cap screw through the pivot tube you can use a piece of wood to push the deck forward so th...

Страница 20: ...a 7 16 socket remove the two belt retainers from the 6 transmission pulley There is one on the rear of the pulley and one on the side Figure 20 Be careful not to lose the retainers or washers 6 With a 1 2 socket loosen the two lock nuts that hold the belt guide 2 3 turns don t remove them and pull the belt guide back Figure 21 7 Push the 2 1 4 clutch idler pulley to the outside of the frame and st...

Страница 21: ...install the blade belt See the instructions on page 15 5 Turn the machine upright Note You may need to adjust the wheel clutch cable after replacing the belt See the instructions on page 20 Blade To Replace the Blade Tools Needed 15 16 wrench or socket air wrench if available rag or gloves to handle the blade WARNING Always remove the spark plug wire before servicing your machine Note You may need...

Страница 22: ...structions below to adjust it Tools Needed 2 1 2 deep well wrenches or sockets screwdriver WARNING Always remove the spark plug wire before servicing your machine 1 Loosen the bolt in Figure 25 about 1 2 turn 2 With a screwdriver push the shift support toward the axle as far as it will go and tighten the bolt Figure 25 3 Engage and disengage the differential lever a few times then check the cleara...

Страница 23: ...ustment When you push in the center of the chain it should not move more than 1 2 4 When the adjustment is correct with two 1 2 wrenches hold the inner nut in place and tighten the outer nut firmly against it 5 Check and tighten the innermost nut on the adjustment bolt look under the machine it s the nut that sits against the chain adjuster bracket This nut must be tight against the bracket IMPORT...

Страница 24: ...e chain out 5 Mount the new chain 6 Add the master chain link 7 Replace the access door and tighten the lock nuts 8 Readjust the chain drive adjustment bolt page 19 Figure 27 Wheel Clutch When properly adjusted tension on the wheel clutch lever should increase when the lever is about parallel to almost touching the handlebar grip Tools Needed 7 16 wrench WARNING Always remove the spark plug wire b...

Страница 25: ...there is a bracket with two nuts one on each side for adjusting the blade engagement cable Figure 32 Loosen the nuts and push the threaded cable housing down about 1 8 at a time into the bracket Check the spring measurement again and adjust as needed 2 Retighten the nuts Transmission The transmission is maintenance free and does not need additional lubrication To Remove the Wheels Tools Needed fla...

Страница 26: ...f your DR FIELD and BRUSH MOWER will be idle for more than 30 days we recommend using a gas stabilizer This will prevent the carburetor from gumming up If there is dirt or moisture in the gas remove it by draining the tank Completely fill the tank with fresh unleaded gas and add the appropriate amount of stabilizer or gasoline additive Run the engine for a short time to allow the additive to circu...

Страница 27: ...roperly Loosen the blade nut reset the blade and tighten the nut Differential Differential locks when not in engaged position Þ Follow the adjustment instructions on page 18 Engine Recoil will not pull out or is difficult to pull Briggs Stratton Engine Models ATM10S and ATM10E only Þ Check that the blade lever is in the disengaged position Þ The recoil may be broken or jammed Try to turn the engin...

Страница 28: ...and replace if needed Þ Clean or replace the air filter if needed Þ Check the vent holes in the fuel cap clean them if they re clogged Þ Replace gas with fresh unleaded fuel Engine smokes Þ Check the oil level and adjust as needed Þ You may be operating the machine on too great an incline Þ Check the air filter and clean or replace if needed Þ You may be using the wrong oil too light for the tempe...

Страница 29: ...et 39 100221 Blade Idler Arm 40 101171 Spindle Hub 41 100621 Blade Engage Cable 42 101201 Knob Belt Guard 43 100981 Grip Mower Engagement Lever Ref Part Description 44 100641 Cap Mower Engagement Lever 45 101801 Nylon Washer 1 x 505 x 125 46 101861 Positive Wire KAW 23 Red 47 101561 Spacer 75 x 1 x 1 7 48 101891 Grease Fitting 1 4 28 49 135971 Flexible Conduit Split 7 16 X 30 50 101551 Solenoid Br...

Страница 30: ...0961 Roll Pin 3 16 x 1 134 111441 Bolt HHCS 1 2 x 2 135 114701 Bolt HHCS 1 4 20 x 1 2 Ref Part Description 136 111501 Bolt HHCS 1 4 28 x 3 4 138 111491 Bolt HHCS 1 4 x 1 139 111511 Bolt HHCS 3 8 x 1 1 2 140 111571 Bolt HHCS 5 16 x 1 3 4 141 111581 Bolt HHCS 5 16 x 1 142 111591 Bolt HHCS 5 16 x 2 1 2 143 111421 Bolt HHCS 5 16 x 3 4 144 112391 Flat Washer 3 8 145 111741 Screw 8 32 x 1 2 146 111701 W...

Страница 31: ...DR FIELD and BRUSH MOWER Safety Operating Instructions 27 Main Frame Assembly Please Note The circled numbers match the first column of numbers on the parts list Figure 34 ...

Страница 32: ...28 DR FIELD and BRUSH MOWER Safety Operating Instructions Wheel Axle Assembly Please Note The circled numbers match the first column of numbers on the parts list Figure 35 ...

Страница 33: ...DR FIELD and BRUSH MOWER Safety Operating Instructions 29 Handlebar Assembly Please Note The circled numbers match the first column of numbers on the parts list Figure 36 ...

Страница 34: ...30 DR FIELD and BRUSH MOWER Safety Operating Instructions Brush Mower Deck Assembly Please Note The circled numbers match the first column of numbers on the parts list Figure 37 ...

Страница 35: ...DR FIELD and BRUSH MOWER Safety Operating Instructions 31 Wiring Diagrams Electric starting models only Fig ure 38 Kawasaki 14 0 HP Tecumseh 12 5 HP ...

Страница 36: ...32 DR FIELD and BRUSH MOWER Safety Operating Instructions Wiring Diagrams cont Electric starting models only Figure 39 Briggs Stratton 10 5 HP ...

Страница 37: ...Notes ...

Страница 38: ...Notes ...

Страница 39: ......

Страница 40: ...oring your machine 4 ENGINE It is very important to keep the engine clean Remove grass and other debris from the engine cooling fins and debris guard A dirty engine retains heat and can cause damage to the internal engine parts 4 BELTS Check the belts for wear proper alignment and tension 4 BLADE Check the blade for tightness nicks and wear Remove any wrapped weeds and grass from the blade bearing...

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