background image

 

10

15.

 

Install a new o-ring 

(Item 7-2)

 on the face of the motor and re-install the motor/counterbalance 

valve assembly.  Install the capscrews 

(Item 51)

 and washers 

(Item 52)

 and torque them to 

specification 

(see Torque Specifications Chart on page 15 of this manual)

 

16.

 

Reconnect the tubing or hose to the brake housing

 (Item 21).

 

 

17.

 

Fill both the gearbox and the brake section with the proper amount and type of lubricants as 

instructed in the 

Recommended Oil

 section on page 6 of this manual.

 

 

SERVICING THE MOTOR 

 

FOR GEAR MOTORS 

1.

 

Tag tubing or hoses for proper re-

installation and remove them from the 

motor assembly. 

 

2.

 

Remove the counterbalance block 

(Item 

65)

 from the motor

.

 

 

3.

 

Remove the counterbalance valve 

(Item 

66)

 from the block and inspect the small 

metering hole located on the side of the 

valve to make sure it is not obstructed.  

Also, inspect the o-rings (

Item 7-10)

 for 

damage and replace if necessary. 

 

4.

 

Remove the fitting 

(Item 60)

 and inspect 

the check valve 

(Item 59)

 to make sure it 

is working properly.  The check valve 

should be installed as shown, with the 

arrow facing into the block. 

 

5.

 

Motors and counterbalance valves are not 

serviceable in the field.  Return them to 

an authorized dealer for service. 

 

FOR GEROLER MOTORS 

1.

 

Tag hoses for proper re-installation and 

remove them from the motor assembly. 

 

2.

 

Remove the counterbalance block 

(Item 

42)

 from the motor. 

 

3.

 

Remove the counterbalance valve from 

the block and inspect the small metering 

hole located on the side of the valve to 

make sure it is not obstructed.  Also, 

inspect the o-rings for damage or wear 

and replace any damaged parts if 

necessary. 

 

4.

 

Motors and counterbalance valves are not 

serviceable in the field.  Return them to 

an authorized dealer for service. 

 

 

 

 

 

 

 

 

Содержание TWG TULSA WINCH 1200W

Страница 1: ...AND THEORY OF OPERATION 3 HYDRAULIC SCHEMATIC 4 MAINTENANCE AND SERVICE 5 WIRE ROPE 7 DISASSEMBLY 8 ASSEMBLY 9 SERVICING THE MOTOR 10 SERVICING THE BRAKE 11 SERVICING THE PLANETARY SETS 13 TROUBLESHO...

Страница 2: ...on hoists are not designed to hold the rated load of the hoist You must keep at least five 5 wraps of cable on the drum to ensure that the cable doesn t come loose Stay clear of suspended loads and o...

Страница 3: ...e brake When the load comes to a stop the cam clutch locks up and the brake prevents the load from moving During payout a brake valve is used to prevent the load from moving faster than desired This b...

Страница 4: ...4 HYDRAULIC SCHEMATIC...

Страница 5: ...month API RP 2D recommends a pre use inspection and an annual 12 month inspection based on average use over a quarter For hoists in moderate use more than 10 but less than 50 hours per month API RP 2D...

Страница 6: ...ll resulting in property damage personal injury or death The hydraulic system should use only high quality hydraulic fluid from reputable suppliers These oils should contain additives to prevent foami...

Страница 7: ...the side plate See Fig 3 Fill the gearbox with 1 00 quart of EP 90 oil Remove the pipe and elbow then replace the plug Item 33 See the Oil Chart on page 6 of this manual for the recommended oil type a...

Страница 8: ...place the bearing and seal Item 7 4 7 Remove the thrust washer Item 6 and input sun gear Item 8 from the input planet gearset Item 36 Inspect for damage and replace if needed 8 Remove the input planet...

Страница 9: ...place Install the thrust washer into the output gearset Item 4 and then insert the output sun gear Item 16 The slot in the sun gear must be installed facing the output shaft 10 Install the input plan...

Страница 10: ...hole located on the side of the valve to make sure it is not obstructed Also inspect the o rings Item 7 10 for damage and replace if necessary 4 Remove the fitting Item 60 and inspect the check valve...

Страница 11: ...brake housing Item 21 is removed from the hoist examine the journal on the brake housing where the seal Item 7 4 runs for wear If severely worn replace the brake housing 9 Carefully disassemble the b...

Страница 12: ...in a horizontal position coat the bottom of each spring with chassis lube to keep it in position 17 Coat the new o ring Item 7 3 with light oil and install it into the groove on the brake cover Item 2...

Страница 13: ...d replace if necessary 5 On output planet gearsets note that two bearings with a spacer between them are used 6 Before reassembly be sure to insert the thrust plate into the carrier 7 To reassemble be...

Страница 14: ...proper lifting Increase the relief pressure setting 2 The load being lifted may be more than the winches rating Verify weight and reduce the load or re rig it to increase mechanical advantage Hoist u...

Страница 15: ...7 45 106 80 64 1 2 20 85 64 51 120 90 72 9 16 12 109 82 65 153 115 92 9 16 18 122 91 73 172 129 103 5 8 11 150 113 90 212 159 127 5 8 18 170 128 102 240 180 144 3 4 10 266 200 160 376 282 226 3 4 16 2...

Страница 16: ...31 DRUM 16 38 FLANGE 9 75 BARREL 5b 1 42128 DRUM 15 00 FLANGE 9 75 BARREL 5c 1 42510 DRUM 13 75 FLANGE 9 75 BARREL 5d 1 42413 DRUM 16 38 FLANGE 10 63 BARREL 5e 1 43171 DRUM 14 00 FLANGE 10 63 BARREL 6...

Страница 17: ...E 36b 6 3 30484 BEARING 36b 7 6 28771 WASHER 36c 1 4139 INPUT GEARSET FOR 1241W 36c 1 1 41766 CARRIER 36c 2 3 41763 PLANET GEAR 36c 3 3 41760 PLANET PIN 36c 4 3 41715 RETAINING RING 36c 5 1 41769 THRU...

Страница 18: ...1 12208 BUSHING 58a 1 42022 SINGLE SPEED GEAR MOTOR 58b 1 42023 SINGLE SPEED GEAR MOTOR 58c 1 42521 SINGLE SPEED GEAR MOTOR 58d 1 43126 SINGLE SPEED GEAR MOTOR 58e 1 42021 SINGLE SPEED GEAR MOTOR CONT...

Страница 19: ...19 EXPLODED ISOMETRIC ASSEMBLY DRAWING TWG PO Box 1130 Jenks OK 74037 1130 USA Phone 918 298 8300 www dovertwg com...

Отзывы: