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Dover PSG WILDEN T15 Series, Инженерия, эксплуатация и обслуживание

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WIL-10252-E-01

 

Wilden

®

 

15 

 

 

Disassembly / Reassembly

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Step 4

 

 

Remove the two small clamp bands that fasten the intake manifold 
to the liquid chambers. 

Step 5

 

 

 

Lift the intake manifold away to expose the valve balls and seats.  
Inspect intake valve ball cage for excessive wear or damage.  
Remove the intake valve balls, seats and o-rings from the discharge 
manifold and inspect for nicks, gouges, chemical attack or abrasive  
wear. Replace worn parts with genuine Wilden parts for reliable 
performance. PTFE o-rings should be replaced when reassembled.

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

Step 6

 

 

With 3/4" socket and 3/4" box 
wrench, remove one set of large 
clamp bands that attach liquid 
chamber to center section assembly.

 

Step 7

 

 

 

Lift liquid chamber away from center 
section to expose diaphragm and outer 
piston.

 

Step 8

 

 

 

Using an adjustable wrench, or by  
rotating the diaphragm by hand,  
remove the diaphragm assembly. 

 

Содержание PSG WILDEN T15 Series

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE T15 Clamped Metal Pump WIL 10252 E 01 Where InnovationFlows ...

Страница 2: ...Rubber Fitted 8 T15 Metal TPE Fitted 8 T15 Metal PTFE Fitted 9 Suction Lift Capability 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disassembly Reassembly 14 Pump Disassembly 14 Air Valve Disassembly 17 Gasket Kit Installation 19 Section 8 Exploded View and Parts List 21 T15 Metal Rubber TPE Fitted 21 T15 Metal PTFE Fitted 25 Section 9 Elastomer Option...

Страница 3: ...lifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written perm...

Страница 4: ...nance or repair is attempted the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container CAUTION Blow out air line for 10 to 20 seconds before attaching to pump to make sure all pipe line debris is clear Use a...

Страница 5: ...NGS FS FLUORO SEAL TF PTFE White SPECIALTY CODES 0014 BSPT 0048 Stallion internals 0115 Stallion footed spark free BSPT without handles 0017 BSPT unpainted 0049 Stallion aluminum screen base 0116 Stallion BSPT without handles 0030 Screen based 0050 Stallion 0117 Stallion footed BSPT without handles 0036 Screen based BSPT 0051 Stallion BSPT 0231 Stallion externals screen handles 0039 Screen based p...

Страница 6: ...ded area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B away from the center block while pulling diaphragm A to the center block Diaphragm B is now on its discharge stroke Diaphragm B forces the inlet valve ball onto its seat due to the hydra...

Страница 7: ... J 427 16 8 K 361 14 2 L 305 12 0 M 259 10 2 N 282 11 1 P 15 0 6 R 71 2 8 S 66 2 6 T 305 12 0 U 43 1 7 V 305 12 0 W 478 18 8 X Ø15 Ø0 6 BSP threads available DIMENSIONS ITEM METRIC mm STANDARD inch A 505 19 9 B 71 2 8 C 775 30 5 D 836 32 9 E 737 29 0 F 69 2 7 G 325 12 8 H 427 16 8 J 432 17 0 K 310 12 2 L 43 1 7 M 305 12 0 N 480 18 9 P Ø15 Ø0 6 DIMENSIONAL DRAWING Section 4 ...

Страница 8: ...pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve T15 METAL TPE FITTED Height 810 mm 31 9 Width 432 mm 17 0 Depth 279 mm 11 0 Est ShipWeight Aluminum 53 kg 116 lbs Cast Iron 91 kg 200 lbs 316 Stainless Steel 79 kg 175 lbs Air Inlet 19 mm 3 4 Inlet 76 mm 3 Outlet 76 mm 3 Suction Lift 3 49 m Dry 13 8 53 m Wet 28 Disp Per Stroke1 5 4 l ...

Страница 9: ...e Solids 10 mm 3 8 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 378 lpm 100 gpm against a discharge pressure head of 2 1 bar 30 psig requires 4 1 bar 60 psig and 136 Nm3 h 80 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were deter...

Страница 10: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain ...

Страница 11: ...n to elevation see pump performance chart PIPING Final determination of the pump site should not be made until the piping problems of each possible location have been evaluated The impact of current and future installations should be considered ahead of time to make sure that inadvertent restrictions are not created for any remaining sites The best choice possible will be a site involving the shor...

Страница 12: ...ump from a remote location When the pump discharge pressure equals or exceeds the air supply pressure the pump will stop no bypass or pressure relief valve is needed and pump damage will not occur The pump has reached a deadhead situation and can be restarted by reducing the fluid discharge pressure or increasing the air inlet pressure The Wilden T15 pump runs solely on compressed air and does not...

Страница 13: ... piston to stick or run erratically Wilden suggests the use of a hydraulic oil with arctic characteristics ISO 15 5 wt Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to match thickness of material being pumped 2 Check for sticking ball checks If material being pumped is not compatible with pump elastomers swelling may occur Replace ball checks and o rings...

Страница 14: ...ts and o rings are available to satisfy temperature chemical compatibility abrasion and flex concerns All o rings used in the pump are of a special material and shore hardness that should only be replaced with factory supplied parts NOTE The model used for these instructions incorporates rubber diaphragms balls and seats Models with PTFE diaphragms balls and seats are the same except where noted T...

Страница 15: ...om the discharge manifold and inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance PTFE o rings should be replaced when reassembled Step 6 With 3 4 socket and 3 4 box wrench remove one set of large clamp bands that attach liquid chamber to center section assembly Step 7 Lift liquid chamber away from center section to expose...

Страница 16: ...pposite side diaphragm assembly Repeat disassembly instructions for opposite liquid chamber Inspect diaphragm assembly and shaft for signs of wear or chemical attack Replace all worn parts with genuine Wilden parts for reliable performance Step 10 Use a socket wrench to disassemble the diaphragm assembly if replacement is necessary Step 11 To remove diaphragm assembly from shaft secure shaft with ...

Страница 17: ...ld also appear to be dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably worn beyond working tolerances and should be replaced If the piston does not move freely in the air valve the entire air valve should be immersed in a cleaning solution NOTE Do not force the piston by inserting a metal object This soaking should remove any accumulation of sludg...

Страница 18: ...mp s center block consists of a die cast housing with a cast in bronze bushing Figure G Figure H shows T4 injection molded polypropylene center section and alignment with air valve The bushing has eleven grooves cut on the inside diameter There are seven Glyd rings that fit in these grooves see Figure E Since these Glyd rings form a part of the shifting function of the pump it is necessary that th...

Страница 19: ...ily accomplished by placing them on a flat surface prior to tightening their clamp bands to the desired torque See this page for torque specifications Be sure to tighten outer pistons simultaneously on PTFE fitted pumps to ensure proper torque values Place one liquid chamber on its side and align center section with chamber using alignment marks made during disassembly before tightening large clam...

Страница 20: ...urfaces Mating surfaces must be properly aligned in order to ensure positive sealing characteristics Step 1 Gently remove the adhesive covering from the back of the PTFE tape Ensure that the adhesive strip remains attached to the PTFE tape Step 2 Starting at any point place the PTFE tape in the center of the diaphragm bead groove on the liquid chamber and press lightly on the tape to ensure that t...

Страница 21: ...WIL 10252 E 01 Wilden 21 EXPLODED VIEW AND PARTS LISTING T15 METAL Rubber TPE Fitted EXPLODED VIEW Section 9 ...

Страница 22: ... 08 08 6550 08 23 Liquid Chamber 2 15 5000 01 15 5000 01 15 5000 01 15 5000 01 24 Discharge Manifold 1 15 5020 01 15 5020 01 15 5020 01 15 5020 01 25 Inlet Housing Screened 1 15 5080 01 30 N R 15 5080 01 30 15 5080 01 30 26 Inlet Housing for Footed Base 1 N R 15 5080 01 N R N R 27 Screen forP N15 5080 01 30 15 5080 01 33 1 15 5620 01 N R 15 5620 01 15 5620 62 28 Suction Hook up Cover 1 15 5660 01 ...

Страница 23: ...WIL 10252 E 01 Wilden 23 T15 METAL Rubber TPE Fitted EXPLODED VIEW ...

Страница 24: ...6850 08 19 Piston Assembly Bolt 3 8 16 x 1 1 8 2 12 15 6130 08 15 6130 08 20 Air Chamber 2 15 3650 03 15 3650 01 21 Air Chamber Screw 3 8 16 x 4 4 15 6200 03 15 6200 08 22 Air Chamber Cone Nut 3 8 16 4 08 6550 03 08 6550 08 23 Liquid Chamber 2 15 5000 03 15 5000 02 24 Discharge Manifold 1 15 5020 03 15 5020 02 25 Inlet Housing for Footed Base 1 15 5080 03 15 5080 02 26 Diaphragm 2 27 Valve Ball 4 ...

Страница 25: ...WIL 10252 E 01 Wilden 25 T15 METAL PTFE Fitted EXPLODED VIEW ...

Страница 26: ...5 3650 03 19 Air Chamber Screw 4 15 6200 08 15 6200 08 15 6200 08 15 6200 03 15 6200 03 20 Air Chamber Cone Nut 4 08 6550 08 08 6550 08 08 6550 08 08 6550 03 08 6550 03 21 Liquid Chamber 2 15 5000 01 15 5000 01 15 5000 03 15 5000 03 15 5000 03 22 Discharge Manifold 1 15 5020 01 15 5020 01 15 5020 03 15 5020 03 15 5020 03 23 Inlet Manifold 1 15 5080 01 15 5080 01 15 5080 03 15 5080 03 15 5080 03 24...

Страница 27: ...bon Steel N A N A N A 15 1121 08 N A Alloy C N A N A N A 15 1121 04 N A Stainless Steel N A N A N A 15 1121 03 N A Cast Iron N A N A N A N A N A 1PTFE diaphragms utilize a Neoprene back up diaphragm P N 15 1060 51 Please consult your local distributor 2Metallic valve seats utilize a PTFE o ring P N 15 1200 55 Fluoro Seal is available upon request 3Ultra Flex diaphragms require a special inner pist...

Страница 28: ...d Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without prior notice This is a non contractual document 05 2018 ...

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