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Dover Mouvex SLC24, Установка, эксплуатация и обслуживание

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SLC24 - SLC36

 

PUMPS

(

m

a

nufactured

 

from

 2009 

to

 2010)

INSTALLATION

OPERATION

MAINTENANCE

Original instructions

Your distributor :

Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE

Tel. : +33 (0)3.86.49.86.30 -  Fax : +33 (0)3.86.49.87.17

[email protected]  -  www.mouvex.com

INSTRUCTIONS 1004-C00 e

Section

1004

Effective

September 2009

Replaces

June 2009

Содержание Mouvex SLC24

Страница 1: ...ERATION MAINTENANCE Original instructions Your distributor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com INSTRUCTIONS 1004 C00 e Section 1004 Effective September 2009 Replaces June 2009 ...

Страница 2: ...1 3 2 Commissioning 11 3 3 Dry running 11 3 4 Pump stop 11 4 CLEAN IN PLACE CIP STERILISATION IN PLACE SIP 12 4 1 General 12 4 2 CIP circuit recommended 12 4 3 Pumps arranged in series 12 4 4 Pumps arranged in parallel 13 4 5 Successive cycles 14 4 6 Sterilisation In Place SIP 14 5 MAINTENANCE 14 5 1 Necessary tools 14 6 OPENING OF THE PUMP 15 6 1 Assembly Dismantling 16 6 2 Checking of parts 17 7...

Страница 3: ...1 OVERALL DIMENSIONS NT 1004 C00 09 09 SLC24 SLC36 e 3 21 SLC24 SLC36 with connections Lifting ring Pump plate Filling Breather Draining Oil level A P R V N Connections Weight kg lb ...

Страница 4: ...36 with flanges Shrinked on and welded pipe Shrinked on and welded pipe Others Butt welded piping 22 50 8 holes 45 4 holes Connect S is a registered trademark owned by NEUMO Flanges Weight kg lb M x Ø L on Ø K Lifting ring Pump plate Filling Breather Draining Oil level A P R V N ...

Страница 5: ...ory and do not have to be modified For other dimensions report to pump dimensional drawing The dismantling of the transmission could be done only in factory CAUTION A BAD CONNECTION CAN DESTROY THE SENSOR Wiring diagramm Connector Do not use S2 Normal operation Leakage detection Bellows monitoring system SLC24 SLC36 ...

Страница 6: ...pump dimensional drawing The dismantling of the transmission could be done only in factory Connection diagram Bellows monitoring system ATEX SLC24 SLC36 With falling pressure 3 2 opens CAUTION Incorrect connection can lead to a flammability risk ineffective monitoring possible damage to the sensor Ex free Zone Ex Zone 1 or 2 21 or 22 Microswitch Supply voltage Output Yellow Green ...

Страница 7: ...ng of detecion levels is done in factory and do not have to be modified For other dimensions report to pump dimensional drawing The dismantling of the transmission could be done only in factory Double ply transmission with manometer SLC24 SLC36 Green zone Red zone Red zone View A ...

Страница 8: ...bellows may be damaged and lead to premate failure The bearing must be ventilate at all times therefore the breather mounted on the bearing must be re used Never put the bung on In case of flodded suction it is possible to install a liquid detector in the place of the transmission breather see OPTIONS This detector will enable the user to be informed in the case of failure of the bellows In the ca...

Страница 9: ...base must be flat level and sufficiently resis tant to absorb the stresses caused by the motor driven pump unit without deformation if it is made of concrete it must comply with the BAEL 91 standard If the unit is fastened using securing lugs or bolts it must be carefully wedged to avoid deforming the frame while the bolts are tightened A deformed frame would apply damaging stresses on the pump an...

Страница 10: ...on the unit or the pump after fastening on the foundations after fastening the pipes after the pump has been operated at the normal operating temperature Where the pumps are supplied assembled as a unit the motor and pump shafts have been perfectly aligned in the factory before delivery but they must be systemati cally controlled on acceptance at the site and realigned if necessary To do this do n...

Страница 11: ...G Do not operate without guard in place IT IS IMPERATIVE THAT THE HYDRAULIC PRESSURE IS RELEASED BEFORE EACH MAINTENANCE OPERATION TO AVOID PERSONAL INJURY OR MATERIAL DAMAGE WARNING Hazardous pressure can cause personal injury or property damage TAKE ALL NECESSARY MEASURES TO RENDER ANY START UP EVEN ACCIDENTAL OF THE PUMP DURING THE WORK IMPOSSIBLE WARNING Any unforeseen start up can cause serio...

Страница 12: ...d of the process to avoid any clogging or untimely drying Non compliance with this instruction may lead to rapid wear of cylinder and piston 4 2 CIP CIRCUIT RECOMMENDED In all cases the pressure at the pump inlet during clea ning must not exceed 3 bar 43 5 psi The flow through the pump required for optimal cleaning is 40 45 m3 h This flow corresponds to difficult cleaning sticky and vis cous produ...

Страница 13: ...LC Series pump is lower than 2 bar 29 psi during this operation assembly in parallel is authorised It should be noted that during cleaning the SLC Series pump will be acting on a product with gene rally few lubricating properties This will contribute towards wear of the pump The CIP centrifuge pump must never be installed in parallel with a SLC Series pump without taking special precautions Indeed...

Страница 14: ...5 minute cycle This wash particularly enables dissolving and evacuating proteins and inorganic salts 5 Rinsing with clean water Water at room temperature Several 1 to 2 minute cycles These rinses enable evacuating all traces of acid solution During all these CIP stages the average speeds of the cleaning liquids in the pipes must be between 1 5 and 3 m s 4 6 STERILISATION IN PLACE SIP The serie SLC...

Страница 15: ...CCIDEN TAL OF THE PUMP DURING THE WORK IMPOSSIBLE WARNING Any unforeseen start up can cause serious injuries or important material damages DISCONNECTING THE FLUID OR PRES SURE CONTAINMENT COMPONENTS DURING PUMP OPERATION CAN CAUSE SERIOUS PERSONAL INJURY DEATH OR MAJOR PROPERTY DAMAGE WARNING Hazardous pressure can cause personal injury or property damage THEPUMPLUBRICANTISVERYSLIPPERY AND MAY CAU...

Страница 16: ...key wrench and unscrew the nut 304 and its seal 305 To make handling of the cylinder piston unit easier move the lifting ring from the transmission body to the cylinder Screw the lifting hook in the tapped hole of the cylinder provided for this purpose and tighten the screw in the location of the lifting ring 401 It is important to keep a good grip on the piston its rotation could lead to deterior...

Страница 17: ... of use pressure rotation speed liquid pum ped etc MOUVEX recommends that users define the monitoring ranges and the preventive maintenance schedule according to their own experience BE CAREFUL WITH THE WEIGHT OF THE PARTS WHEN THEY ARE BEING REMOVED WARNING The weight ot the parts can be dangerous and may provoke bodily injuries or material damages Piston 301 mm inch Cylinder 201 mm inch SLC24 Ne...

Страница 18: ... on to the rear face M24 200 Nm Re mount the seal 205 on the cylinder Re mount the front cover 401 while positionning the outlet port desired Re mount the 2 long studs nuts 106 107 at the bottom throught the lug and the 6 short studs nuts 105 106 into the remaining holes and all tighten 8 x M16 assembly torque 75 Nm NOTICE Seals are designed for use in normal conditions intended for use in food pr...

Страница 19: ...ng taking care to correctly position the seal 113 and the indexing pin 513 The nuts 115 must be re mounted with thread locking adhesive Loctite 243 or equivalent 4 x M16 Assembly torque 75 Nm Under preventive maintenance every 135 millions of cycles duty or in case of damage of the bellows we sug gest transmission exchange program In this case The transmission delivered is equipped with a tubular ...

Страница 20: ...r 607 after placing the seal 602 greasing the lips of the seals and greasing between the 2 seals 608 After replacing the drain bung fill the bearing with 4 5 litres of oil see DRAINING OF BEARING Screw back the breather 715 Standard oil provided by MOUVEX CS05 Food synthe tic oil Safety data sheet is supplied with the new pump and on inquiery Other oil provided by customer FOOD SYNTHETIC GREASE Co...

Страница 21: ... remaining holes and all tighten 8 x M16 assembly torque 75 Nm 10 2 SUCTION PORT Dismantle the main body 101 including the suction port as indicated in the corresponding Re mount the main body 101 in the desired position by fitting the indexing pin in the housing provided in the bearing 596 Make sure that the seal 113 is secured in its housing Secure it with a grease that is compatible with the tr...

Страница 22: ...ransmission with 4 5 litres of oil Check oil level that the level is between 1 and 5 mm above the schaft Screw back the breather 715 Standard oil provided by MOUVEX CS05 Food synthe tic oil Safety data sheet is supplied with the new pump and on inquiery Other oil provided by customer Oil level Min 1 mm Max 5 mm Temperature of product pumped heating product Draining interval running hours 80 C T 10...

Страница 23: ...le During the transmission assembly a gas pressure argon is introduced in between the bel lows ply A pressure switch is connected on the bellows s gas filling cavity and all the circuit is sealed The gas pressure is 0 6 bar 87 psi above the maximum acceptable pressure on the bellows under working condition Any puncture in either one of the two metallic bellows leads to a pressure drop When the pre...

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