background image

23

44

17

14

Kit B

011083V

17

44

14

52

11

Kit C

011084V

14

44

17

64

37

Kit D

011085V

Kit G

011088V

12

13

10

80

11

17

44

64

37

Kit E

011087V

52

14

10

80

13

12

16

52

64

37

44

16

14

12

11

10

11

13

80

65

79

83

7

61

71

15

27

25

66

17

Kit H

011662S

9

Kit M

011732

54

55

Kit A

011082V

15

83

16

44

52

7

61

37

79

65

17

14

66

64

80

71

11

10

12

13

25

27

10%

Lower End 

Assembly

Manual
Reference

Description of Part

7

Cylinder, Outer

10

Spring

11

Suction Tube Fitting

12

O-ring

13

Check Poppet w/Washer

14

O-ring

15

Seal Retainer, O-ring

16

Gasket 

17

O-ring

25

Suction Tube, 1/2" X 5'

27

Filter For Suction Tube, 
1/2" Id

37

Inner Cylinder

44

Dosage Piston

52

Shaft

61

Ratio Adjustment Sleeve

64

O-ring, Inner Cylinder,  
Lower End

65

Interlock Pin

66

O-ring, Outer Cylinder,  
Lower End

71

Nut, Suction Tube Fitting

79

Retainer Clip Bottom

80

Twistlock

83

Shaft Seal Spacer

Note:

 Viton seal materials are standard.  

Other seal materials are available.

Содержание 112600

Страница 1: ...2 5 Model 5 Model 10 Model 20 Fluid Flow Range 0 03 gpm to 12 gpm 7 lph to 2 700 lph Injection Range Dosage 0 025 to 20 1 4000 to 1 5 Operating Pressure 6 to 140 psi 0 5 to 9 6 bar Specifications vary by model Operating Manual ...

Страница 2: ......

Страница 3: ...3 A B C A A 2 in 51 mm Part 013815 Rev L B C A 10 20 0 4 2 5 5 Quick Start up ...

Страница 4: ...nted mixing chamber the concentrate is mixed with the fluid and the fluid pressure forces the mixed solution downstream The amount of concentrate will be directly proportional to the volume of fluid entering the injector regardless of variations in flow or pressure Fluid flow drives motor piston Chemical does not come in contact with the motor Chemical is mixed in the patented mixing chamber Blend...

Страница 5: ...s are designed to inject liquid concentrate or soluble powder that are recommended and approved for injection into fluid systems lt is the responsibility of the operator to determine the correct dosage settings of the unit using the chemical manufacturers recommendation for dispensing their product and to assure that proper dosage is being maintained Maintenance and Warranty Hydro offers a three y...

Страница 6: ...38 112639 1 112600 112601 1 Heavy Duty 112630 112631 2 5 112602 112603 2 5 Heavy Duty 112632 112633 5 112604 112605 5 Heavy Duty 112634 112635 10 112606 112607 10 Heavy Duty 112636 112637 20 112620 112621 20 Remote Injection 112622 112623 MiniDos 7 gpm 65 max psi Model 20 4 20 1 25 1 5 Flow Rate 0 07 7 gpm 16 1 500 lph Operating Pressure 6 65 psi 0 5 4 5 bar Pipe Coupling 3 4 NPT BSP MiniDos 10 gp...

Страница 7: ...ing the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe location Chemical container should be kept away from children and or high usage areas and the location must also not be susceptible to freezing temperatures Avoid Sol...

Страница 8: ...to line up with the desired feed rate setting Fig 2b 3 Re insert Upper Interlock Pin 65 Clip must be parallel with settings to be able to re insert MiniDos 20 see Fig 1c and 2c 1 Remove Ratio Locking Pin 79 Fig 1c 2 Rotate Outer Cylinder 7 up or down to the desired setting Use the top of the Outer Cylinder to line up with the desired feed rate setting Fig 2c Bypass Operation Injecting solution int...

Страница 9: ...r gently push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into the solution container at least 2 5cm from the bottom and fill with at least 2 5cm of chemical solution Never Use Petroleum Based Lubricants The injector is shipped with a thin coat of silicone around the seals for ease of assembly Petroleum based lubricants such as Vaseline baby oi...

Страница 10: ...TE When mixing more than one chemical always refer to your chemical manufacturer information guide for proper application Contact your local distributor or Hydro Systems customer service for information or to order Fig 6 Remote Injector Kit shown in a series Perform these maintenance procedures to extend the life of your unit Every 3 6 Months Every 6 12 months Replace as necessary 1 Clean seal are...

Страница 11: ... 4 turn to remove 51 SHAFT ASSEMBLY Step 5 Remove 17 O ring Step 8 Replace 51 SHAFT ASSEMBLY Step 9 Screw 7 OUTER CYLINDER onto body Step 7 Replace 82 SHAFT SEAL SPACER and 16 Gasket Step 6 Replace 17 O ring Step 4 Remove 82 SHAFT SEAL SPACER Routine Maintenance Instructions 0 4 ...

Страница 12: ... replace Step 8 Reinstall lower shaft with new dosage piston and turn 1 4 turn to lock Step 9 Screw 7 OUTER CYLINDER onto body Step 7 Re install 82 SEAL SPACER and 16 GASKET Step 6 After replacing 82 SEAL SPACER and 18 GASKET replace 52 UPPER SHAFT Turn 1 4 turn to lock in place Step 4 Remove and clean 16 GASKET and 82 SEAL SPACER Routine Maintenance Instructions 1 ...

Страница 13: ...r 52 SHAFT 90 and remove Step 5 Replace 17 O ring Step 8 Reinstall lower shaft with new dosage piston by turning 90 to lock in place Step 9 Screw 7 OUTER CYLINDER onto body Step 7 Re install 16 GASKET and 82 SEAL SPACER Step 6 Re install 52 UPPER SHAFT and 17 O ring Step 4 Remove Clean seal areas 16 82 2 5 5 2 5 5 Routine Maintenance Instructions 2 5 5 ...

Страница 14: ...AINER Step 5 Replace 83 SHAFT SEAL SPACER Step 8 Re install 52 SHAFT with 16 GASKET 15 RETAINER Step 9 Screw 7 OUTER CYLINDER onto body Step 7 Replace 44 DOSAGE PISTON thin lips up towards the top of the shaft Step 6 Squeeze ears on shaft and remove 44 DOSAGE PISTON Step 4 Remove 17 O ring and replace Routine Maintenance Instructions 10 ...

Страница 15: ...DAPTER as well as 68 O ring 15 SEAL RETAINER Clean and replace if damaged or worn Step 8 Replace 73 DOSAGE PISTON GUIDE and 44 DOSAGE PISTON Step 9 Screw 61 OUTER CYLINDER onto body Step 7 Reset 68 O ring and screw 72 ADAPTER onto body Step 6 Remove and replace 17 O ring Re install 83 SHAFT SEAL SPACER and 15 SEAL RETAINER Step 4 Remove 44 DOSAGE PISTON Routine Maintenance Instructions 20 ...

Страница 16: ... Ensure mesh size is correct for proper filtration Clean filter 17 Worn or not seated properly Re seat 17 or replace Clicking Sound No Suction of Solution Suction tube 25 60 20 or suction tube fitting 11 cracked loose leaking or clogged suction tube filter Check for proper fit replace and or clean as necessary Dosage piston 44 worn or installed incorrectly inner cylinder 37 68 1 7 20 worn Replace ...

Страница 17: ...17 Injector Repair Parts 18 0 4 19 1 20 2 5 21 5 22 10 23 20 24 Accessories 25 Kits Spare Parts List ...

Страница 18: ...ption 1 Upper Body 9 Motor Piston 20 O ring 21 Bypass Shaft 34 Cotter Ring 40 NPT Lower Body BSP Lower Body 20 NPT 20 BSP 20 NPT Remote Inject 20 BSP Remote Inject 85 Upper Shaft Pin 86 Mixing Chamber Gasket 87 On Off Handle Injector Repair Parts ...

Страница 19: ... 79 17 82 16 61 60 51 11 91 10 92 0 4 Ref Description of Part 7 MiniDos Outer Cylinder 10 MiniDos 0 4 Spring 11 Suction Tube Fitting 1 8 12 O ring 13 Check Poppet w Washer 16 Gasket 17 O ring 25 Suction Tube 1 8 3 27 Filter For Suction Tube 1 8 37 MiniDos 0 4 Inner Cylinder 51 MiniDos 0 4 Shaft Assy 60 O ring 61 MiniDos 0 4 Ratio Adjuster 79 Interlock Pin 82 Shaft Seal Spacer 91 Seal Check Valve 9...

Страница 20: ...wer End Assembly Manual Description of Part 7 Cylinder Outer 10 Spring 11 Suction Tube Fitting 12 O ring 13 Check Poppet w Washer 16 Gasket 17 O ring 25 Suction Tube X 5 26 Anti Lock Gasket 27 Filter For Suction Tube Id 37 Inner Cylinder 51 Lower Shaft Assembly 52 Shaft Upper 60 O ring 61 Ratio Adjuster 63 O ring Inner Cylinder 68 Inner Cylinder For 37 71 Nut Suction Tube Fitting 79 Interlock Pin ...

Страница 21: ...011045V 011057V 011089V 011047V 011662S 011732 2 5 Lower End Assembly Ref Description of Part 7 Cylinder Outer 10 Spring 11 Suction Tube Fitting 12 O ring 13 Check Poppet w Washer 14 O ring 16 Gasket 17 O ring 25 Suction Tube X 5 26 Anti Lock Gasket 27 Filter For Suction Tube Id 37 Inner Cylinder 44 Dosage Piston 51 Shaft Lower 52 Shaft Upper 60 O ring 61 Ratio Adjuster 71 Nut Suction Tube Fitting...

Страница 22: ...9V 011080V 011081V 011662S 011732 5 Lower End Assembly Ref Description of Part 7 Cylinder Outer 10 Spring 11 Fitting Suction Tube 3 8 12 O ring 13 Check Poppet w Washer 14 O ring 16 Gasket 17 O ring 25 Suction Tube 3 8 X 5 26 Anti Lock Gasket 27 Filter For Suction Tube 3 8 Id 37 Inner Cylinder 44 Dosage Piston 52 Shaft 60 O ring 61 Ratio Adjuster 71 Nut Suction Tube Fitting 79 Interlock Pin 80 Twi...

Страница 23: ...sembly Manual Reference Description of Part 7 Cylinder Outer 10 Spring 11 Suction Tube Fitting 12 O ring 13 Check Poppet w Washer 14 O ring 15 Seal Retainer O ring 16 Gasket 17 O ring 25 Suction Tube 1 2 X 5 27 Filter For Suction Tube 1 2 Id 37 Inner Cylinder 44 Dosage Piston 52 Shaft 61 Ratio Adjustment Sleeve 64 O ring Inner Cylinder Lower End 65 Interlock Pin 66 O ring Outer Cylinder Lower End ...

Страница 24: ...3 66 61 79 94 7 73 14 Remote Injection Port 20 Lower End Assembly Manual Description of Part 7 Inner Cylinder 14 O ring 15 Seal Retainer O ring Retainer Quad Ring 17 O ring 44 Dosage Piston 51 Shaft Assy 53 Klipring 60 Hose Kit 61 Outer Cylinder 66 O ring 68 O ring 72 Adapter 72 Remote Adapter 73 Dosage Piston Guide 79 Ratio Locking Pin 83 Shaft Seal Spacer 91 O ring 92 Shaft Cap 93 Capscrew 10 32...

Страница 25: ... Twist II Clean Inline Filter Available In 3 4 25 gpm 95 l mn 100 psi 7 bar 1 39 gpm 114 l mn 100 psi 7 bar 1 5 78 gpm 295 l mn 100 psi 7 bar 2 150 gpm 568 l mn 100 psi 7 bar Various mesh sizes available Accessories ...

Страница 26: ... 1344 488880 Fax 44 0 1344 488879 Web hydrosystemseurope com South America Rua Mogiana 172 Chácaras Reunidas São José Dos Campos 12238 420SP Brasil Phone 55 12 3201 7707 Web hydronovabrasil com Australia Unit A 1 Kellham Place Glendenning NSW 2761 Australia Phone 612 9625 8122 Fax 612 9625 8177 Asia Pacific Block B No 51 Mindong Road Pudong New Area Shanghai PRC 201209 Phone 86 21 61871037 Fax 86 ...

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