SP001434
Page 273
Engine
Engin
e stopped o
r r
est
rict
ed
by ECU
fa
ilure
diagno
sis
fu
nction
ECU control function active
O
O
O
•
This is not a failure.
Switch to the normal mode.
Refer to the control manual.
Water temperature sensor disconnected or short-
circuited
O
O
O
Repair or replace the harness.
Replace the water temperature
sensor.
Accelerator sensor disconnected or short-
circuited
O
O
Repair or replace the harness.
Replace the accelerator
sensor.
Speed sensor signal error
O
O
O
Repair or replace the harness.
Repair or replace the fuel
injection pump.
Rack position sensor signal error
O
O
O
O
O
Repair or replace the harness.
Repair or replace the fuel
injection pump.
Rack actuator malfunctioning
O
O
O
Repair or replace the harness.
Repair or replace the fuel
injection pump.
Engine overspeed occurs
O
O
Check for idle rotations caused
by the working machine.
Check the speed sensor
signal.
CAN Communication error
O
O
O
Repair or replace the harness.
Replace the ECU.
The EGR valve motor disconnected or short-
circuited.
O
O
O
Repair or replace the harness.
Replace the EGR valve.
CSD solenoid valve disconnected or short-
circuited.
O
O
O
Repair or replace the harness.
Replace the CSD valve
solenoid.
Start assist relay disconnected or short-circuited.
O
O
Δ
O
Repair or replace the harness.
Replace the relay.
Main relay cannot be turned off
O
O
Replace the relay.
Rack actuator relay disconnected or short-
circuited
O
?
O
Repair or replace the harness.
Replace the relay.
Error detected by ECU self diagnosis
O
?
O
Replace the ECU.
Symptoms and conditions of failure
Possible causes
Starting failure
Engine stall
after start up
Speed control error
Engine
output low
Noise and
vibration
Lubricating oil
Cooling
water
Intake
air
Exhaust gas
Fuel
Electrical parts
Corrective Action
Referenced page number
Starter does
not rotates
Starter
rotates
Smoke
R
evol
u
tion
sp
ee
d
ca
nn
ot be changed
wi
th
ac
celerator
(s
tays
at
a consta
n
t
sp
ee
d)
No load
Work
load
Smoke
color
Hi
gh knockin
g sound
at
combu
sti
on tim
e
Uneven combusti
on
so
und
Abn
orm
al
sound
(other than
co
mbustio
n sound
)
fr
om
engin
e
Engine
vi
br
ates
heav
ily
Too
m
uch lu
bricating
oil
consum
ed
Lub
ricating
oil
di
luted w
ith
fu
el
L
ubri
catin
g oi
l m
ixed w
ith
water
O
il pr
es
su
re
low
(
o
il pr
es
su
re
wa
rn
ing
la
mp
li
t)
Over
heat
(w
ater
tem
p
era
ture
w
ar
n
ing l
am
p
li
t)
Water tempe
rat
ure l
o
w
Pr
essur
e low (a
ir
c
le
aner
w
arni
ng
lamp l
it)
Pr
essur
e h
igh
Work
load
T
oo m
uch b
low
-by
e
Exhaust gas ternperature h
igh
T
oo m
u
ch fuel
consumed
F
u
el
mi
xed wi
th
w
ater
(oil
-w
ater
separ
ator
w
ar
n
ing
lam
p
li
t)
F
uel fi
lte
r foul
ed
shortl
y
B
atte
ry
c
h
ar
ge
e
rror
(c
ha
rg
e
la
mp
li
t)
ECU fa
ilure
lam
p
fl
ashes
ECU
fail
ure lamp stop
s flashin
g im
m
ed
iately (with
in 2 secin
d
s) afte
r tur
n
ing
off th
e key
Specific Ecu c
on
tr
ol f
u
nct
ions
fail
.
F
u
se
s g
et
bl
own o
r b
roken (r
epeat
edly
)
ECU
fa
ilur
e
lamp
does no
t
go o
n
im
m
ed
iat
el
y
af
ter
tu
rnin
g on
the ke
y
EC
U failu
re lam
p
g
o
es in
im
m
ed
iat
ely(with
in
2 second
s) after
tur
n
ing o
n
the ke
y
Engi
ne
does not
st
art u
p (w
ithout i
nitial
ig
nition
)
Engi
ne
does not
st
art u
p
(it stops
imm
edia
te
ly
a
fte
r ini
tia
l igni
ti
on)
It
tak
es l
onger
th
an
before to
st
art u
p
engi
ne
N
one
sl
ight
Re
ma
rk
ab
le
C
an
not be set to p
art
icul
ar
s
p
eed
Poo
r acc
ele
ra
tion
D
o
es
not sm
o
o
thl
y re
turn to
lo
w speed
H
unting occ
u
rs
H
unting occ
u
rs
No
rm
al
Wh
it
e
Bl
ac
k
Wh
it
e ex
h
au
st g
as
B
lac
k e
xhaust
gas
Содержание 50001
Страница 2: ......
Страница 4: ......
Страница 7: ...1Safety ...
Страница 8: ......
Страница 10: ...SP001614 Track Excavator Safety Page 2 MEMO ...
Страница 12: ...SP001614 Track Excavator Safety Page 4 MEMO ...
Страница 56: ...SP001614 Track Excavator Safety Page 48 ...
Страница 57: ...1Specifications ...
Страница 58: ......
Страница 60: ...SP001615 Specification for DX60R Page 2 MEMO ...
Страница 62: ...SP001615 Specification for DX60R Page 4 MEMO ...
Страница 64: ...SP001615 Specification for DX60R Page 6 ...
Страница 84: ...SP001615 Specification for DX60R Page 26 ...
Страница 85: ...1General Maintenance ...
Страница 86: ......
Страница 88: ...SP000016 General Maintenance Procedures Page 2 MEMO ...
Страница 90: ...SP000016 General Maintenance Procedures Page 4 MEMO ...
Страница 107: ...SP000813 Page 1 Standard Torques SP000813 STANDARD TORQUESSP000813 Standard Torques Edition 1 ...
Страница 108: ...SP000813 Standard Torques Page 2 MEMO ...
Страница 110: ...SP000813 Standard Torques Page 4 MEMO ...
Страница 122: ...SP000813 Standard Torques Page 16 ...
Страница 123: ...1Upper Structure ...
Страница 124: ......
Страница 125: ...SP001623 Page 1 Cabin SP001623 CABIN SP001623 Cabin Edition 1 ...
Страница 126: ...SP001623 Cabin Page 2 MEMO ...
Страница 127: ...SP001623 Page 3 Cabin Table of Contents Cabin Safety Precautions 5 Applicable Models 5 Removal 6 Installation 10 ...
Страница 128: ...SP001623 Cabin Page 4 MEMO ...
Страница 137: ...SP001624 Page 1 Swing Bearing SP001624 SWING BEARING SP001624 Swing Bearing Edition 1 ...
Страница 138: ...SP001624 Swing Bearing Page 2 MEMO ...
Страница 140: ...SP001624 Swing Bearing Page 4 MEMO ...
Страница 145: ...1Lower Structure and Chassis ...
Страница 146: ......
Страница 147: ...SP001625 Page 1 Track Assembly SP001625 TRACK ASSEMBLY SP001625 Track Assembly Edition 1 ...
Страница 148: ...SP001625 Track Assembly Page 2 MEMO ...
Страница 179: ...1Engine and Drive Train ...
Страница 180: ......
Страница 181: ...SP001693 Page 1 Engine q SP001693 ENGINE SP001693 Engine Edition 1 ...
Страница 182: ...SP001693 Engine Page 2 MEMO ...
Страница 186: ...SP001693 Engine Page 6 MEMO ...
Страница 286: ...SP001693 Engine Page 106 4 valve Cylinder Head 4 Valve Cylinder Head Components Figure 121 ...
Страница 307: ...SP001693 Page 127 Engine ...
Страница 308: ...SP001693 Engine Page 128 Crankshaft and Camshaft Components Figure 167 ...
Страница 356: ...SP001693 Engine Page 176 Fuel System Diagram Figure 247 ...
Страница 358: ...SP001693 Engine Page 178 Fuel System Components 4 Valve Cylinder Head Figure 248 ...
Страница 376: ...SP001693 Engine Page 196 FG009005 Figure 291 ...
Страница 421: ...SP001693 Page 241 Engine ...
Страница 455: ...SP001627 Page 1 Drive Coupling Main Pump SP001627 DRIVE COUPLING MAIN PUMP SP001627 Drive Coupling Main Pump Edition 1 ...
Страница 456: ...SP001627 Drive Coupling Main Pump Page 2 MEMO ...
Страница 458: ...SP001627 Drive Coupling Main Pump Page 4 MEMO ...
Страница 462: ...SP001627 Drive Coupling Main Pump Page 8 ...
Страница 463: ...1Hydraulics ...
Страница 464: ......
Страница 465: ...SP000028 Page 1 Accumulator SP000028 ACCUMULATOR SP000028 Accumulator Edition 1 ...
Страница 466: ...SP000028 Accumulator Page 2 MEMO ...
Страница 468: ...SP000028 Accumulator Page 4 MEMO ...
Страница 473: ...SP001628 Page 1 Center Joint Swivel SP001628 CENTER JOINT SWIVEL SP001628 Center Joint Swivel Edition 1 ...
Страница 474: ...SP001628 Center Joint Swivel Page 2 MEMO ...
Страница 476: ...SP001628 Center Joint Swivel Page 4 MEMO ...
Страница 483: ...SP001628 Page 11 Center Joint Swivel CENTER JOINT ASSEMBLY FG013245 Figure 9 ...
Страница 484: ...SP001628 Center Joint Swivel Page 12 ...
Страница 485: ...SP001629 Page 1 Cylinders SP001629 CYLINDERS SP001629 Cylinders Edition 1 ...
Страница 486: ...SP001629 Cylinders Page 2 MEMO ...
Страница 488: ...SP001629 Cylinders Page 4 MEMO ...
Страница 511: ...SP001629 Page 27 Cylinders 17 Force out pin bushing 1 from body of cylinder Figure 30 ...
Страница 515: ...SP001630 Page 1 Swing Motor SP001630 SWING MOTOR SP001630 Swing Motor Edition 1 ...
Страница 516: ...SP001630 Swing Motor Page 2 MEMO ...
Страница 518: ...SP001630 Swing Motor Page 4 MEMO ...
Страница 526: ...SP001630 Swing Motor Page 12 Figure 4 Relief Valve TSR25A Working Description ...
Страница 536: ...SP001630 Swing Motor Page 22 Figure 9 Special tool for removing the brake piston ...
Страница 558: ...SP001630 Swing Motor Page 44 ...
Страница 559: ...SP001686 Page 1 Travel Motor SP001686 TRAVEL MOTOR SP001686 Travel Motor Edition 1 ...
Страница 560: ...SP001686 Travel Motor Page 2 MEMO ...
Страница 563: ...SP001686 Travel Motor Page 5 MEMO ...
Страница 574: ...SP001686 Travel Motor Page 16 PARTS LIST Hydraulic Motor Figure 9 ...
Страница 576: ...SP001686 Travel Motor Page 18 Reduction Gear Figure 10 ...
Страница 632: ...SP001686 Travel Motor Page 74 ...
Страница 633: ...SP001639 Page 1 Main Control Valve SP001639 MAIN CONTROL VALVESP001639 Main Control Valve Edition 1 ...
Страница 634: ...SP001639 Main Control Valve Page 2 MEMO ...
Страница 659: ...SP001639 Page 27 Main Control Valve Figure 11 Arm2 Neutral Figure 12 Arm2 Crowd ...
Страница 660: ...SP001639 Main Control Valve Page 28 Figure 13 Arm2 Crowd simultaneous Operation with BOOM Figure 14 Arm2 Dump ...
Страница 661: ...SP001639 Page 29 Main Control Valve Figure 15 Boom1 Neutral Figure 16 Boom1 Lift Up ...
Страница 662: ...SP001639 Main Control Valve Page 30 Figure 17 Boom1 Lower Down ...
Страница 663: ...SP001639 Page 31 Main Control Valve Figure 18 Travel R Neutral Figure 19 Travel R Pb4 ...
Страница 664: ...SP001639 Main Control Valve Page 32 Figure 20 Boom2 Neutral Figure 21 Boom2 Lift Up Joint ...
Страница 666: ...SP001639 Main Control Valve Page 34 Figure 25 Straight Travel Neutral Figure 26 Straight Travel Operation ...
Страница 680: ...SP001639 Main Control Valve Page 48 ...
Страница 681: ...SP001488 Page 1 Main Pump SP001488 MAIN PUMP SP001488 Main Pump Edition 1 ...
Страница 682: ...SP001488 Main Pump Page 2 MEMO ...
Страница 684: ...SP001488 Main Pump Page 4 MEMO ...
Страница 693: ...SP001488 Page 13 Main Pump Figure 6 ...
Страница 714: ...SP001488 Main Pump Page 34 3 Remove spools 4 Remove O rings 5 Remove springs Figure 48 Figure 49 Figure 50 ...
Страница 736: ...SP001640 Remote Control Valve Work Lever Joystick Page 2 MEMO ...
Страница 738: ...SP001640 Remote Control Valve Work Lever Joystick Page 4 MEMO ...
Страница 751: ...SP001490 Page 1 Dozer Valve SP001490 DOZER VALVE SP001490 Dozer Valve Edition 1 ...
Страница 752: ...SP001490 Dozer Valve Page 2 MEMO ...
Страница 754: ...SP001490 Dozer Valve Page 4 MEMO ...
Страница 761: ...SP001490 Page 11 Dozer Valve 7 Separate the PLUG 2 from the BODY 1 Figure 10 ...
Страница 766: ...SP001490 Dozer Valve Page 16 ...
Страница 767: ...SP001641 Page 1 Travel Contorl Valve SP001641 TRAVEL CONTORL VALVESP001641 Travel Contorl Valve Edition 1 ...
Страница 768: ...SP001641 Travel Contorl Valve Page 2 MEMO ...
Страница 770: ...SP001641 Travel Contorl Valve Page 4 MEMO ...
Страница 788: ...SP001641 Travel Contorl Valve Page 22 ...
Страница 789: ...SP001073 Page 1 Pedal Valve SP001073 PEDAL VALVE SP001073 Pedal Valve Edition 1 ...
Страница 790: ...SP001073 Pedal Valve Page 2 MEMO ...
Страница 792: ...SP001073 Pedal Valve Page 4 MEMO ...
Страница 801: ...SP001073 Page 13 Pedal Valve 13 Completd Assembly Figure 23 ...
Страница 802: ...SP001073 Pedal Valve Page 14 ...
Страница 803: ...SP001692 Page 1 Hydraulic Schematic SP001692 HYDRAULIC SCHEMATICSP001692 1Hydraulic Schematic Edition 1 ...
Страница 804: ...SP001692 Hydraulic Schematic Page 2 MEMO ...
Страница 806: ...SP001692 Hydraulic Schematic Page 4 MEMO ...
Страница 808: ...SP001692 Hydraulic Schematic Page 6 ...
Страница 810: ......
Страница 811: ...1Electrical System ...
Страница 812: ......
Страница 813: ...SP001687 Page 1 Electrical System SP001687 ELECTRICAL SYSTEMSP001687 Electrical System Edition 1 ...
Страница 814: ...SP001687 Electrical System Page 2 MEMO ...
Страница 818: ...SP001687 Electrical System Page 6 ...
Страница 846: ...SP001687 Electrical System Page 34 FUEL INJECTION PUMP Figure 19 ...
Страница 847: ...SP001687 Page 35 Electrical System EGR VALVE Figure 20 ...
Страница 852: ...SP001687 Electrical System Page 40 Air Flow Control Motor Blower Motor Figure 24 Figure 25 ...
Страница 853: ...SP001687 Page 41 Electrical System Coolant Flow Control Valve Figure 26 ...
Страница 868: ...SP001688 Electrical Schematic DX60R DX80R Page 2 MEMO ...
Страница 870: ...SP001688 Electrical Schematic DX60R DX80R Page 4 MEMO ...
Страница 872: ...SP001688 Electrical Schematic DX60R DX80R Page 6 ...
Страница 874: ......
Страница 875: ...1Attachments ...
Страница 876: ......
Страница 877: ...SP001642 Page 1 Boom and Arm SP001642 BOOM AND ARM SP001642 1Boom and Arm Edition 1 ...
Страница 878: ...SP001642 Boom and Arm Page 2 MEMO ...
Страница 880: ...SP001642 Boom and Arm Page 4 MEMO ...
Страница 888: ...SP001642 Boom and Arm Page 12 ...
Страница 889: ...SP001643 Page 1 Bucket SP001643 BUCKET SP001643 1Bucket Edition 1 ...
Страница 890: ...SP001643 Bucket Page 2 MEMO ...
Страница 892: ...SP001643 Bucket Page 4 MEMO ...
Страница 895: ...SP001643 Page 7 Bucket X 1 3T T X X FG012221 4 3 Figure 4 X X X X X HFO3043I Figure 5 ...