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AWNING RAIL 

AWNING RAIL 

TOP CASTING 

TOP CASTING 

RIGHT HAND SIDE 

(VIEWED FROM FRONT) 

LEFT HAND SIDE 

(VIEWED FROM REAR) 

A&E

 

Patio Awnings

 

 

   DIAGNOSTIC SERVICE MANUAL

 

 

 

 

 

 

See Spring Indentification Chart for No. of Turns 

 

 

When winding the torsion, be sure to wind in the proper 
direction. 

SEVERE INJURIES CAN RESULT FROM 
THE SPINNING TOP CASTING. USE VISE 
GRIPS®  (NEVER  BARE  HANDS)  TO 
GRASP TOP CASTING WHILE LOADING 
TORSION. 

one direction or the other according to which way the 
cam lock lever is flipped. 
To check the cam lock on the A&E awning, unlock the 
main support arms. Hook the pull rod into the pull strap 
and try to open the awning. Be sure the cam lock lever 
is in the roll-up position.  If the roller tube rotates 1/2 
turn or more the cam lock must be repaired or re- 
placed. 
To check the roll-down position of the cam lock, open 
the awning to full extension. Grasp the roller tube with 
your hands and try to turn the tube in the direction it will 
roll up. If the tube can be rotated 1/2 turn or more the 
cam lock must be repaired or replaced. 

 

2.10 STITCHES 

The side hems and poly ropes of the awning are 
stitched in with a sewing machine. At times the stitches 
can allow water to leak through to the inside of the  
roller tube. On vinyl awnings the stitches should be 
sealed with seam sealer, available at sporting goods 
stores. This will stop the water from running down  the 

Note:  Rewinding  must  be  done  with  the 
Awning  Fabric  extended  two  feet  away 
from the coach. 

2.9  CAM 

The cam assembly locks the roller tube from turning in 

inside of the roller tube. For the woven acrylic fabric of 
the  9000, 9500  Series awning, Acrylife  is an approved 
sealant. 
When sewing in the poly ropes of the fabric, if a straight 
line is not followed it could cause the fabric to hang 

 

SPRING IDENTIFICATION CHART 

 

Standard 

Heavy Duty 

Wire Dia. 

.120 

.140 

RH 

Painted red cap 
end and no paint 
on stabilzier end. 

Painted red cap 
end and white 
on stabilzier end. 

 

LH 

 

No paint on either 
end. 

Painted white on 
cap end and no 
paint on stabilizer 
end. 

Length 

TURNS OF TENSION 

22' 

14 

23' 

14 

24' 

14 

25' 

14 

 

TORSION ASSEMBLY TORQUE SPECIFICATIONS 

 

Number of Turns 

MODEL NUMBER 

 

5000 

7000 

7500 

9500 

Awning Length (Ft.) 

 

 

8000 

Grande Pavillion 

 

 

 

8500 

 

 

 

 

9000 

 

10 

10' 8" 

11 

12 

13 

14 

15 

10 

10 

16 

10 

10 

16'6" 

12 

17 

10 

12 

12 

18 

10 

12 

12 

19 

11 

13 

13 

19'6" 

13 

20 

11 

13 

13 

21 

11 

13 

13 

22 

12 

 

23 

12 

24 

12 

25 

12 

 

Содержание A&E 8500 Series

Страница 1: ...ng life and smooth effortless operation Patented anti slack rafter pivot keeps fabric tinder tension when moving arms between pivot and carport positions A E s heaviest polyester reinforced vinyl fabr...

Страница 2: ...tre by a qualified service technician effectu e par un r parateur qualifi Modification of this product can be extremely hazardous and could re Toute modification de cet appareil peut tre extr mement d...

Страница 3: ...d precautions and safe op erating instructions UNDERSTAND SIGNAL WORDS A signal word WARNING OR CAUTION is used with the safety alert symbol They give the level of risk for potential injury WARNING me...

Страница 4: ...arm assemblies to the respective top castings using 1 4 20 x 1 2 hex hd machine screws and 1 4 lock washers FIG 2 CAUTION DO NOT REMOVE the cotter pins at this time and DO NOT attempt to rotate the S...

Страница 5: ...n the top pivot Lift the main arm handleandslidetheinnerarmuptothedesiredmounting position Selectthebestsupportingstructure i e mount directly into the floorline molding etc Releasethehandleandslideth...

Страница 6: ...ing factory pre set torsion The cotter pin is found in the roller tube end cap FIG 8 For easier removal twist the roller tube as if unrolling awning while pulling on cotter pin 10 Operateawningaccordi...

Страница 7: ...rap to the right end of the roller and wrapitaroundthemainarm 7 8 Pull up on the lift handle and raise the arm assembly to the desired height Swing handle in and allow the lock button to snap into one...

Страница 8: ...oceed to next step 2 Raise the lift handle to release the lock button Lower main arm to the stop plug Swing the handle in to engage the lock button in a hole Repeat for other side 3 A Loosen black adj...

Страница 9: ...o completely dry A E 9000 In addition to its beauty and soft translucence woven acrylic fabric offers the advantages of strength and breathability It is water repellent but because it is a woven cloth...

Страница 10: ...A E AWNINGS SPARE PARTS Model Dometic A E 8500 9000 Awning...

Страница 11: ...02 053 143002 053 3 Rafter secondary C1 C2 2 req 830463 511S 830463 512S C SIider asm 830463 830463 4 C2 Rivet semi tube Arm asm adj D1 D2 2 req 143002 055 830466 516S 143002 055 830466 516S D1 Foot 3...

Страница 12: ...A E AWNINGS SPARE PARTS Model Dometic A E 8500 9000 Awning...

Страница 13: ...tube 143002 053 143002 053 3 Rafter secondary Cl C2 2 red 830463 511B 830463 512B C1 Slider asm 830463 830463 C2 Rivet semi tube 143002 055 143002 055 4 Arm asm adj D1 D2 2 req 830466 516B 830466 516...

Страница 14: ...A E AWNINGS SPARE PARTS Model Dometic A E 8500 9000 Torsion Assemblies Part No 3108399 035 TORSION ASSEMBLY RIGHT HAND Part No 3108399 019 TORSION ASSEMBLY LEFT HAND...

Страница 15: ...on A5 730297 001 Rod torsion A6 3104384 031 Pin drive 1 8 2 req A7 830567 005 Top casting painted w Warning Label A8 3104384 023 Pin drive 5 32 B1 830496 012 End cap asm painted B2 730013 002 Spring t...

Страница 16: ...108049 Colour Code 510 10 3108340 018 Roller tube 18 R3108049 Colour Code 511 11 3108340 019 Roller tube 19 R3108049 Colour Code 512 12 3108340 020 Roller tube 20 R3108049 Colour Code 513 13 3108340 0...

Страница 17: ...tretch the poly rope 1 4 1 2 and tuck it into the notch and place off to the side See FIG 13A 13G Repeat Steps 1 and 2 on oppositeend 4 Slide torsion assembly into roller tube Identify the end cap A B...

Страница 18: ...e folded and Place open notch in alignment hemmed with fabric groove Cut Poly Rope flush FIG 13B with end of tube See Fig 11 Open Trim Poly Rope Groove leaving sufficient length to tuck in place behin...

Страница 19: ...pen notch in alignment with fabric groove Cut Poly Rope flush with end of tube Open Groove Valance Fabric without hemmed edge FIG 13E See Fig 11 Trim Poly Rope leaving sufficient length to tuck in pla...

Страница 20: ...2 15 7 13 16 7 13 17 9 15 18 9 15 19 10 16 20 10 16 21 AND ABOVE 10 16 Add 6 additional turns to torsion spring when awning is fully extended 3 After torsion spring is wound to proper number of turns...

Страница 21: ...position 2 1 Out of square 2 2 6 Weatherguard wrinkled Seams 2 4 Vehicle sidewall 4 2 Tek screws 2 12 Weatherguard 2 3 Out of square 2 2 7 Fabric does not hang well Out of square 2 2 Tube deflection...

Страница 22: ...e against the main rafter and backed by the metal washer for stiffness If the stack up is not proper it should be corrected SECONDARY RAFTER spinning If so replace the nutsert If you cannot turn the k...

Страница 23: ...s necessary 1 6 BOTTOM MOUNTING BRACKETS The bottom mounting brackets are screwed to the floor line of the unit and they support the ADJUSTABLE ARM HANDLE ARM ASSEMBLY weight of the awning They also p...

Страница 24: ...ER SLIDER MAIN RAFTER When the fabric is properly positioned next check the position of the fabric on the roller tube The clearance from the end cap of the torsion assembly to the edge of the fabric m...

Страница 25: ...4 SEAMS The seams of the vinyl awning are electronically welded together with a heat seal The welded seams are the strongest part of the fabric If the fabric has wrinkles or sags it may be due to impr...

Страница 26: ...E 5 16 CHANNEL BOTH ENDS C D MAIN SLAT D VIEW RH END D D 5 16 CHANNEL INSTALL TOWARD CANOPY D 1 4 CHANNEL INSTALL TOWARD AWNING RAIL 3 8 CHANNEL FOR VINYL STRIP A D HINGE SLAT B INSTALL A 1 8 POP RIV...

Страница 27: ...e seal slides into the metal hinge which connects the aluminum guard to the awning rail This seal is designed to prevent water from running down the side of the coach To check inspect the full length...

Страница 28: ...hed in with a sewing machine At times the stitches can allow water to leak through to the inside of the roller tube On vinyl awnings the stitches should be sealed with seam sealer available at sportin...

Страница 29: ...some acrylic awnings see Sec 2 5 they keep the fabric from shrinking with age If one Tek screw is missing the fabric will pull toward the remaining Tek screw causing the fabric to wrinkle SECTION 3 O...

Страница 30: ...see if the rail or sidewall varies up down inward or outward This must be taken into consideration when checking a fabric 4 3 TYPE There are three types of awning rail used in the RV industry Of thes...

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