Dodge Cool Lube 2, Инструкция по эксплуатации

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Cool Lube 2 for Sleevoil Pillow Blocks
Part Numbers 063487, 063488, 078289, 078290
Instruction Manual
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see dodgeindustrial.com for updated instruction manuals.
WARNING: To ensure the drive is not unexpectedly started, turn off and
lock-out or tag power source before proceeding. Failure to observe these
precautions could result in bodily injury.
WARNING: Because of the possible danger to person(s) or property
from accidents which may result from the improper use of products,
it is important that correct procedures be followed. Products must be
used in accordance with the engineering information specified in the
catalog. Proper installation, maintenance and operation procedures
must be observed. The instructions in the instruction manuals must
be followed. Inspections should be made as necessary to assure
safe operation under prevailing conditions. Proper guards and other
suitable safety devices or procedures as may be desirable or as may
be specified in safety codes should be provided, and are neither
provided by Dodge
®
nor are the responsibility of Dodge. This unit and
its associated equipment must be installed, adjusted and maintained
by qualified personnel who are familiar with the construction and
operation of all equipment in the system and the potential hazards
involved. When risk to persons or property may be involved, a holding
device must be an integral part of the driven equipment beyond the
speed reducer output shaft.
WARNING: All products over 25 kg (55 lbs) are noted on the shipping
package. Proper lifting practices are required for these products.
WARNING: Only qualified personnel familiar with hydraulic and electrical
installations, the construction and operation of this equipment, and the
hazards involved should install, adjust, operate, and/or service it. Read
and understand this manual in its entirety before proceeding. Failure to
observe this precaution could result in severe bodily injury or loss of life.
RECEIVING & INSPECTION
1. Carefully unpack the Cool Lube 2 system. Inspect the system
for any damage during shipping.
2. Report any damage to the carrier for claims.
3. Make sure that available voltage supply is within 10% of the
system voltage.
4. Check all hydraulics to ensure that nothing came loose during
shipping. Tighten as needed.
5. Changes to this unit may void the warranty.
INSTALLATION
1. Place the unit in the designated area and anchor it down
using the 4 mounting holes in the base plate. The unit should
be positioned below the circulating oil drain holes in the
bearings so that at least a 15° drain line slope is achieved to
allow for adequate oil return (see Figure 1).
2. Make sure that there is enough space around the unit to allow
for servicing.
3. Connect oil supply lines (not included) from the two 1/2” NPT
(female) outputs of the flow meters to the circulating oil inlets
on the housings. Connection details for each type of Sleevoil
bearing are provided in sections following (see Figure 2).
NOTE: All plumbing should be cleaned and flushed
before being connected to the bearings.
SYSTEM SPECIFICATIONS
System Part
Number Motors Information
Approximate
Weights (lbs)
063488 Single Phase—115/230 VAC 257
063487 Three Phase—230/460 VAC 257
078289
Three Phase—208-230/460 VAC
(Explosion Proof Motors)
257
078290 Three Phase—575 VAC (Canada) 257
NOTE: For Cool Lube 2 Material Details, please refer to cut sheets.
Air to oil heat exchanger: Thermal Transfer BOL-8-2
* Pump Relief valve setting: 150 psi
* Bearing Relief valve setting: 65 psi
Pump flow rate: 2 GPM
Flow meter range: 0.5 – 4.0 GPM
Oil supply line connection: Two 1/2" NPT connections at the
flow meter outlets (female)
Oil return line connection: Two 1” NPT connections (female)
* Relief valves are preset at the factory, but are field adjustable. If other
settings are required, consult Dodge Engineering
Figure 1 - Cool Lube 2
FLOW
METERS
NEEDLE
VALVES
PUMP
PRESSURE
GAUGE
BEARING
PRESSURE
GAUGE
Figure 2 - Controls