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INTRODUCTION 5

1

HOW TO USE THIS MANUAL

Consult the table of contents to determine which
section contains the information you desire.

The detailed index, at the rear of this manual, contains
a complete listing of all subjects.

WARNINGS AND CAUTIONS

This manual contains

WARNINGS

against operating

procedures which could result in an accident or bodily
injury. It also contains

CAUTIONS

against procedures

which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.

VEHICLE IDENTIFICATION NUMBER, SAMPLE

AND LOCATION

Vehicle identification number, visible (location: lower
edge of windshield) (1)

NOTE: Data shown on placards are for illustration
purposes only. Refer to placards on vehicle for actual
data specific to your vehicle.

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Содержание 2006 Freightliner

Страница 1: ...HINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 57 UNDERSTANDING YOUR INSTRUMENT PANEL 89 STARTING AND OPERATING 141 WHAT TO DO IN EMERGENCIES 231 MAINTAINING...

Страница 2: ......

Страница 3: ...cation Number Sample and Location 5 Vehicle Safety Certification Label Sample and Location 6 Vehicle Engine Emission Label Sample and Location 8 Environmental Concerns and Recommendations 9 Drinking A...

Страница 4: ...change specifications or design at any time without notice and without incurring any obligation Descriptions and specifications contained in this publication provide no warranty expressed or implied a...

Страница 5: ...which could result in an accident or bodily injury It also contains CAUTIONS against procedures which could result in damage to your vehicle If you do not read this entire manual you may miss importan...

Страница 6: ...hand VEHICLE SAFETY CERTIFICATION LABEL SAMPLE AND LOCATION Location below the driver s seat on an outward facing position of the mounting pillar Incomplete vehicle certification label for chassis cab...

Страница 7: ...abel Label 1 NOTE Data shown on label are for illustration purposes only Data are specific to each vehicle and may vary from data shown in the illustrations Refer to label on vehicle for actual data s...

Страница 8: ...Model Engine Family Engine Code Exhaust Emission Control System OM 647 LA CID 164 4 MBXH2 69DJB Code I TC EMC CAC OC EGR Date of engine manufacture Advertised output SAE gr Fuel rate at adv Output Va...

Страница 9: ...ions when disposing of materials DRINKING ALCOHOL OR TAKING DRUGS WHILE DRIVING WARNING Drinking or taking drugs and driving can be a very dangerous combination Even a small amount of alcohol or drugs...

Страница 10: ...fety research or vehicle diagnosis purposes with the consent of the vehicle owner or lessee in response to an official request by law enforcement or other government agency for use in dispute resoluti...

Страница 11: ...king with Remote Keyless Entry 21 Locking with Remote Keyless Entry 22 Replacing Batteries in Remote Keyless Entry 22 Security System with Towing and Passenger Compartment Protection Optional 23 Audib...

Страница 12: ...oving 45 Belt Height Adjustment 46 Driver s Airbag 47 Front Seat Passenger Airbag not in conjunction with folding seat in partition wall 48 Airbag and Belt Tensioners 49 SRS Malfunction Indicator Lamp...

Страница 13: ...teering wheel lock After removing the key turn the steering wheel until the steering wheel lock engages To release the steering wheel lock Turn the steering wheel slightly while turning the key to pos...

Страница 14: ...e immobilizer is deactivated For notes on the remote keyless entry refer to Remote Keyless Entry NOTE If the engine cannot be started and the displays and appear alternately in the multi function indi...

Страница 15: ...lock 2 CAUTION An unlocked vehicle is an invitation to thieves Always remove the key from the ignition and lock all doors when leaving the vehicle unattended WARNING For personal security and safety i...

Страница 16: ...l function sequence locking unlocking locking Once closing has been completed an open door will not automatically be locked WARNING When leaving the vehicle always remove the key from the ignition loc...

Страница 17: ...tch is located on the center section of the dashboard The entire vehicle or just the passenger door and the cargo doors can be locked or unlocked from inside the vehicle with the central locking switc...

Страница 18: ...e display can be reactivated by pressing the central locking switch located on the center section of the dashboard WARNING When leaving the vehicle always remove the key from the ignition lock and loc...

Страница 19: ...ess bottom of central locking switch again To Program the Automatic Lock Feature when Starting the Engine Place the key in position 2 in the ignition lock and close all doors To switch off automatic l...

Страница 20: ...undesired operation NOTE Any unauthorized modification to this device could void the user s authority to operate the equipment NOTE Included with your vehicle are 2 remote keyless entry transmitters p...

Страница 21: ...y transmitter by listening for the locking noise and by checking that the white patch on the interior door handle is visible When pressing the or buttons the indicator lamp illuminates If the indicato...

Страница 22: ...imes The remote keyless entry transmitter indicator lamp blinks once If the hazard warning lamp does not blink at least one door is improperly closed Check to see if there is a door that is not proper...

Страница 23: ...ECTION OPTIONAL The security system is ready for operation if the vehicle is locked with the remote keyless entry transmitter If a door is open the security system is not switched on during the lockin...

Страница 24: ...nually unlock the doors as this will trigger the alarm TOWING PROTECTION AND PASSENGER COMPARTMENT PROTECTION SWITCH OPTIONAL See Section 4 Understanding Your Instrument Panel for switch locations Swi...

Страница 25: ...mmediately if the vehicle is centrally unlocked using the remote keyless entry transmitter Passenger Compartment Protection The passenger compartment protection is ready for operation 30 seconds after...

Страница 26: ...the vehicle is centrally unlocked using the remote keyless entry transmitter Alarm Pushbutton Vehicles with Security Systems only See Section 4 Understanding Your Instrument Panel for switch location...

Страница 27: ...red by a child restraint sys tem The children could injure themselves on parts of the vehicle release the child proof locks by pressing the central locking button and could thereby open the doors and...

Страница 28: ...cupants or other road users if the doors are open Only open the doors when road and traffic conditions permit Do not leave children alone in the vehicle They could open a locked door from the inside d...

Страница 29: ...locked when they are open lockout protection In vehicles without central locking only the respective door will be locked or unlocked Please note anti theft alarm system The anti theft alarm will be t...

Страница 30: ...always keep hands and fingers away from the door opening when closing a door Be especially careful when small children are around Only open the doors when road and traffic conditions permit Do not le...

Страница 31: ...Pull handle To lock Press the handle in The door is locked when the white patch in the handle can be seen If an open door is detected refer to Central Locking From the Inside with Lock Button Lock but...

Страница 32: ...ed an open door will not automatically be locked NOTE If an open sliding door is locked before being closed then only the sliding door will be locked In vehicles without central locking only the respe...

Страница 33: ...hands and fingers away from the door opening when closing a door Be especially careful when small children are around Only open the doors when road and traffic conditions permit Do not leave children...

Страница 34: ...ndle in The door is locked when the white patch in the handle can be seen If an open door is detected refer to Central Locking From the Inside with Lock Button Lock button 1 Handle 2 To unlock and ope...

Страница 35: ...osed doors are locked The central locking displays vehicle locking with one or more open doors by means of a special function sequence locking unlocking locking Once closing has been completed an open...

Страница 36: ...ked before being closed then only the tailgate will be locked Please note anti theft alarm system The anti theft alarm system will be triggered when the doors are manually unlocked Cancel alarm by pre...

Страница 37: ...ximum cargo area door height is 5 feet 7 inches 176 cm WARNING Always drive with the doors properly closed be cause if the vehicle is operated with the doors open serious personal injury may result To...

Страница 38: ...ICLE To Unlock the Door from the Passenger Area To unlock turn key to left 1 To open door 2 To close door and lock 3 To Unlock the Door from the Cargo Area Optional To unlock press latch in direction...

Страница 39: ...strike the interior of your vehicle or other passengers or you can be thrown out of the vehicle Always be sure you and others in your vehicle are buckled up properly WARNING Do not modify the compone...

Страница 40: ...Dealer WARNING When discarding of the airbag unit or emergency tensioning retractor you must follow our safety instructions These instructions are available at your Sprinter Dealer Given the consider...

Страница 41: ...system WARNING Always wear the seat belts even for very short trips Wearing a seat belt incorrectly is dangerous Seat belts are designed to go around the large bones of your body These are the strong...

Страница 42: ...s possible on the hips to avoid any possible pressure on the abdomen Two people should never be belted into a single seat belt People belted together can crash into one another in an accident hurting...

Страница 43: ...njuries and their likely severity in an accident You and your passengers should always wear seat belts If you are ever in an accident your injuries can be considerably more severe without your seat be...

Страница 44: ...he vehicle speed exceeds 15 mph 25 km h the warning lamp flashes and a warning signal sounds which is repeated increasingly frequently until the driver s safety belt is fastened or for a maximum of 15...

Страница 45: ...nd at regular intervals during the trip If necessary tension the lap belt by pulling the shoulder strap up in front of the body WARNING A lap belt worn too high can increase the risk of internal injur...

Страница 46: ...kle Belt Height Adjustment Belt height adjustment button 4 Do not adjust the belt height while the vehicle is moving To lower Press the button and move the belt sash guide down To raise Move the belt...

Страница 47: ...r to al ways be in a properly seated position and to wear the seat belt Since the airbag inflates with consid erable speed and force a proper seating position with hands on the steering wheel will hel...

Страница 48: ...in a properly seated position and to wear the seat belt Since the airbag inflates with consid erable speed and force a proper seating position with hands on the steering wheel will help to keep you i...

Страница 49: ...ned to position 1 or 2 in the ignition lock The airbag and or belt tensioners are designed to only trigger in certain frontal impacts as not all accidents call for airbag and or belt tensioner deploym...

Страница 50: ...pecially to belted occupants but the following precautions should still be taken to prevent injuries when the airbag is inflating Do not position the seat closer than necessary to the airbag inflation...

Страница 51: ...mend that you visit an authorized Sprinter Dealer immediately to have the system checked otherwise the SRS may not be activated when needed in an accident which could result in seri ous or fatal injur...

Страница 52: ...ickdown Do not manually shift down Avoid accelerating by kickdown It is not recommended to brake the vehicle by manually shifting to a lower gear We recommend that you select positions 3 2 or 1 only a...

Страница 53: ...passed the break in period SAFETY TIPS Check the vehicle s lights and the general condition of the vehicle before each trip Keep tires at the recommended tire inflation pressure All occupants should...

Страница 54: ...nto contact with flamable material such as dry leaves as these materials my otherwise catch fire Inhalation of exhaust gas is hazardous to your health All exhaust gas contains carbon monoxide and inha...

Страница 55: ...for the material used to tie down the material Spread the load evenly between the anchorages If using a tensioning device do not overstress the lashing rings WARNING If you tension the tensioning belt...

Страница 56: ......

Страница 57: ...Installation 64 Retrofitting Seat Mounting Cups 65 Hood 66 Headlamp Range Control 68 Fog Lamp Switch Optional 68 Interior Lighting 69 Interior Lamps in the Driver and Rear Seat Passenger Area Cargo Ar...

Страница 58: ...Sun Roof Optional 80 Electric Sun Roof Optional 81 Mechanical Operation of Electric Sun Roof 81 Ashtray Cigar Lighter 82 Electrical Outlet 84 Control and Operation of Radio Transmitters 84 Radio Telep...

Страница 59: ...able Exterior Mirror Optional The switch is located in the door lining next to the door handle Mirror adjustment left 1 Mirror adjustment right 2 When the key is in position 2 in the ignition lock eac...

Страница 60: ...the best restraint when the wearer is in an upright position and the belt is properly positioned on the body Use the recliner only when the vehicle is parked WARNING Never place hands under seat or n...

Страница 61: ...Optional Seat adjustment fore aft 1 Seat cushion depth Optional 2 Seat height adjustment front 3 Seat height adjustment rear 4 Backrest tilt 5 Lumbar Support Hand pump 1 Bleeder valve 2 Reinforce sup...

Страница 62: ...need to remove the head restraint press the catch at the head restraint socket and pull the head restraint up and out WARNING You should never drive the vehicle if the head re straint has been remove...

Страница 63: ...t press top of the seat heater switch The left indicator lamp in the switch illuminates High heating output press bottom of seat heater switch The right indicator lamp in the switch illuminates WARNIN...

Страница 64: ...NG The integrated seat belt can only offer the degree of protection for which it is designed if you install the specified rear bench seats correctly Never op erate vehicle unless all rear bench seats...

Страница 65: ...in the direction of travel insert the legs of the rear bench seat in the respective seat mounting cups on the floor 2 Slide the rear bench seat forwards with some force as far as it will go until the...

Страница 66: ...any components ignition coils spark plug sockets diagnostic socket of the ignition system with the engine running while starting or if the ignition is on and the engine is turned manually To help prev...

Страница 67: ...2 3 Swing the hood up until the support strut 3 engages To close 1 Lift the hood up slightly 2 Press the support strut 3 down 3 Swing the hood down and make sure that it engages in its retaining catch...

Страница 68: ...e thumbwheel to 82 yards 75 m Always keep the headlamp range less than 110 yards 100 m so that oncoming traffic is not blinded FOG LAMP SWITCH OPTIONAL See Section 4 Understanding Your Instrument Pane...

Страница 69: ...ING Interior Lamps in the Driver and Rear Seat Passenger Area Cargo Area Permanently on 1 Off 2 Interior lamps are switched on off by the door contact switches 3 Interior Lamps with Interior Sensor Pr...

Страница 70: ...amps on and off Position 3 Switched off Operation of Reading Lamps Position 1 Left hand reading lamp switched on Position 2 Switched off Position 3 Right hand reading lamp switched on Interior Lightin...

Страница 71: ...board To switch on Press top of switch The indicator lamp in the switch will illuminate To switch off Press bottom of switch The switch 1 is located on the right side of the cargo area at the entrance...

Страница 72: ...ttom of switch NOTE The interior cargo area lighting will shut off automatically after 15 min MULTIFUNCTION SWITCH Turn signal indicator lamp right 1 Turn signal indicator lamp left 2 Short turn signa...

Страница 73: ...y is in the ignition lock in the 0 position and the driver s or passenger s door is open a warning buzzer sounds if the vehicle exterior lighting except for the marker lamps has been switched on On ve...

Страница 74: ...ckwise direction Electric Window Operation Optional The window operation switches are located on the driver s and front passenger doors WARNING Make certain that no one gets caught when the side windo...

Страница 75: ...h pressed downward until the window has reached the desired position To close the window Keep switch pressed upward until the window has reached the desired position WINDSHIELD WIPER SWITCH Intermitte...

Страница 76: ...etness of the windshield and are controlled automatically WARNING Sudden loss of visibility through the windshield caused by e g ice steam fog or water could lead to an accident You might not see othe...

Страница 77: ...with a high pressure water jet when the headlamps are switched on and the windshield wipers operate with washer fluid NOTE Fluid for the headlamp cleaning system is also supplied from the washer syste...

Страница 78: ...traveled above 25 mph 40 km h can be set Once the speed is set it is maintained constant by the speed control the accelerator pedal can be released Setting momentary speed Briefly push speed control l...

Страница 79: ...e increased for passing When the accelerator pedal is released again the set speed regulates itself again With the key in position 0 or 1 in the ignition lock the set speed is cancelled NOTE On uphill...

Страница 80: ...or killed Always fasten your seatbelt properly and make sure all passengers are properly secured too Do not allow small children to operate the electric sun roof Never allow fingers or other body par...

Страница 81: ...the electric sun roof Keep switch pressed downward until the sun roof has reached the desired position or is completely closed Mechanical Operation of Electric Sun Roof The sun roof does not open or c...

Страница 82: ...Remove tool 2 from the cover 1 and insert Open manually Press in tool 2 and turn counterclockwise 3 Close manually Press in tool 2 and turn clockwise 4 Have malfunctions rectified by an authorized Spr...

Страница 83: ...htray 1 Push the ashtray 1 forward over the working point until it reaches the stop To switch on the cigar lighter 2 Press in the cigar lighter 2 it will automatically spring back as soon as the filam...

Страница 84: ...s lights etc will degrade the battery even more quickly Only use these intermittently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being sta...

Страница 85: ...on instructions regarding use of an external antenna CUP HOLDER The cup holder in the driver s compartment is located below the instrument panel between the driver s and front passenger s seats WARNIN...

Страница 86: ...drive the vehicle Do not use cup holder while the vehicle is in motion Otherwise you could be distracted from traffic and cause an accident or liquid could spill from the containers due to for exampl...

Страница 87: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 87 3 GLOVE COMPARTMENT To open glove compartment Pull handle 1 COMPARTMENTS IN FRONT DOORS Locked 1 Unlocked 2...

Страница 88: ......

Страница 89: ...harge Indicator Lamp 106 Water in Fuel Indicator Lamp 106 Engine Oil Level Indicator Lamp 107 Coolant Level Indicator Lamp 108 Engine Control Unit Indicator Lamp 109 Switch Locations 110 ASSYST Mainte...

Страница 90: ...with Air Conditioning 126 Air Conditioner for the Rear Passenger Compartment Optional 127 Air Recirculation 128 Air Strainer 129 Electric Blower Optional 130 Heater Booster 131 Auxiliary Heater Water...

Страница 91: ...UNDERSTANDING YOUR INSTRUMENT PANEL 91 4 INSTRUMENTS AND CONTROLS...

Страница 92: ...on lock starter switch 11 Center air vents 12 Upper air vents 13 Radio see individual manual 14 Temperature control switch 15 Airflow control switch 16 Air distribution switch 17 Temperature sensor au...

Страница 93: ...UNDERSTANDING YOUR INSTRUMENT PANEL 93 4 INSTRUMENT CLUSTER AND INDICATOR LAMPS...

Страница 94: ...i function indicator refer to Multi Function Indicator 7 Gear selector lever position 8 Coolant temperature gauge refer to Coolant Temperature Gauge 2500 Type vehicles only 9 Fuel gauge with reserve f...

Страница 95: ...too low refer to Engine Oil Level Indicator Lamp Coolant level too low refer to Coolant Level Indicator Lamp Brake fluid level too low and electronic brake force distribution EBD malfunction USA only...

Страница 96: ...lso be diverted from the road and traffic conditions This could cause you to lose control of the vehicle and could lead to an accident and result in severe personal injuries or death For this reason m...

Страница 97: ...is activated by Turning the key to position 2 in the ignition lock opening the driver s door pressing one of the buttons I or switching the side lights on refer to Combination Switch 1 Press the butto...

Страница 98: ...f button I is pressed twice within one second the display will revert to the original mode after 20 seconds To Adjust the Time Call up time display 1 Press button I and hold the hours display will fla...

Страница 99: ...between the odometer and the trip meter press button 1 briefly 2 To reset the trip meter call up trip meter Press button 1 and hold until the trip meter shows 0000 NOTE Odometer and trip meter displa...

Страница 100: ...e instrument and display lighting dimmer 3 Press button to make instrument display lighting brighter Outside Temperature Display Clock outside temperature display selector 1 Press button I briefly The...

Страница 101: ...n the key is in position 2 in the ignition lock and the reverse gear is engaged the reversing aid automatically begins to monitor the area to the rear of the vehicle WARNING Even if the display still...

Страница 102: ...signal sounds if the distance undershoots 20 in 50 cm When a continuous warning signal sounds for approximately three seconds and the error code appears in the multi function indicator the reversing...

Страница 103: ...still be exceeded in overrun mode e g when driving downhill Coolant Temperature Gauge The coolant temperature is displayed when the key is in position 2 in the ignition lock If corrosion inhibitor ant...

Страница 104: ...tor if the engine overheats This would lead in turn to engine damage WARNING Driving when your engine is badly overheated can cause some fluids which may have leaked into the engine compartment to cat...

Страница 105: ...onds If the reserve fuel indicator lamp remains on or lights up again when the engine is running the fuel in the tank hasreached reserve level Reserve level about 2 8 US gal 10 5 liters NOTE If the fu...

Страница 106: ...le is moving a fault has developed in the battery charge circuit Do not drive on Take your vehicle to an authorized Sprinter Dealer to have the problem corrected Water in Fuel Indicator Lamp When the...

Страница 107: ...dicator lamp does not light up for about 2 seconds with the key in the ignition lock in position 2 there is a malfunction in the water separator system Have the cause rectified by an authorized Sprint...

Страница 108: ...he oil level If the engine oil level indicator lamp lights up even if the engine oil level is sufficient have the cause traced and rectified by an authorized Sprinter Dealer For approved engine oils p...

Страница 109: ...t has developed in the engine control unit The engine s power output may be reduced Refuel and bleed the fuel system or have the cause traced and rectified by an authorized Sprinter Dealer CAUTION Nev...

Страница 110: ...110 UNDERSTANDING YOUR INSTRUMENT PANEL SWITCH LOCATIONS...

Страница 111: ...onal 7 Alarm pushbutton 8 Deactivate Acceleration skid control ASR switch 9 Switch for auxiliary heater Optional 10 Right hand seat heater switch Optional 11 Sun roof operation switch Optional 12 Inte...

Страница 112: ...the key is turned to position 2 in the ignition lock For additional maintenance operations see Sprinter Service Booklet If a service deadline is exceeded the display will flash with a minus sign in fr...

Страница 113: ...0 seconds return the key to position 0 in the ignition lock Press and hold the button Turn the key to position 2 in the ignition lock Keep the button pressed The maintenance indicator with the current...

Страница 114: ...ound and will appear in the multi function indicator 2 0 quarts about 1 9 liters of oil must be added NOTE Engine oil level display qt in USA only l in Canada only CAUTION If the indicator lamp lights...

Страница 115: ...authorized Sprinter Dealer Displaying Engine Oil Level with Engine Off If the engine has reached normal operating temperature the engine oil level can be displayed on the multi function indicator for...

Страница 116: ...uthorized Sprinter Dealer If it is not possible to measure the engine oil level correctly the symbol will flash in the multi function indicator repeat the measurement after waiting a short time If no...

Страница 117: ...be added Check the engine oil level without delay and add engine oil to the upper mark on the dipstick NOTE Engine oil level display qt in USA only l in Canada only Symb N00 00 2384 00 qt CAUTION If t...

Страница 118: ...nts h Air from the air vents NOTE If the vehicle interior has been heated up by intense sunlight ventilate the interior briefly before driving the vehicle Only with automatic heater control Optional T...

Страница 119: ...tribution control 3 to h NOTE Adjust the air vents as required refer to Side Air Vents and Center Air Vents Air Recirculation Air recirculation indicator lamp 1 Air recirculation button 2 To switch on...

Страница 120: ...Only with automatic heat regulation and regulated air conditioning Optional Air recirculation is automatically switched off after about 15 minutes or when engine is shut off Heating 1 Set the airflow...

Страница 121: ...icles with auxiliary heater water heater The additional heat exchanger in the load compartment should be switched off to quickly de fog and de ice the windshield and front side windows refer to Auxili...

Страница 122: ...open turn the thumbwheel outwards To close turn the thumbwheel inwards Intermediate settings are possible Upper Air Vents The upper air vents supply fresh air not heated to the passenger load compartm...

Страница 123: ...one more time NOTE The heated rear window will automatically switch off after about 15 minutes or when the engine is turned off Windshield Heater Optional The switch for the windshield heater is loca...

Страница 124: ...irflow control 2 Set the temperature control as required refer to Heating Ventilation To switch off Press the residual engine heat utilization switch 1 again the indicator lamp 2 goes out The residual...

Страница 125: ...rside of the vehicle The air conditioner only uses the refrigerant R 134a This refrigerant does not damage the earth s ozone layer Climate Control on Vehicles with Air Conditioning 1 Set the airflow c...

Страница 126: ...ide temperatures a better cooling performance is achieved by switching on air recirculation For note on air recirculation refer to Air Recirculation Dehumidification on Vehicles with Air Conditioning...

Страница 127: ...r press switch 4 Open the side air vents as required refer to Side Air Vents and Center Air Vents Air Conditioner for the Rear Passenger Compartment Optional The air conditioner for the rear passenger...

Страница 128: ...ooling turn upwards Decrease cooling turn downwards To switch off 1 Switch the airflow switch 3 to the center position 2 Press switch 1 air conditioning regulated the indicator lamp 2 will go out Air...

Страница 129: ...ainer when driving on dusty or sandy streets The air strainer must be either cleaned or replaced in the event of visible contamination Removing and Cleaning the Air strainer 1 Unlock all quick acting...

Страница 130: ...ent Panel for switch locations The electric blower can be used to aerate or deaerate the cargo area This feeds fresh air into the cargo area or extracts warm air Deaeration Press switch upward Aeratio...

Страница 131: ...ghts up To switch off Press switch 1 again or switch the engine off The heater booster will then switch to run on mode about 2 minutes NOTE When the vehicle is being driven and a coolant temperature o...

Страница 132: ...ank should be filled up See Fuel Gauge WARNING The auxiliary heating must not be operated at gas stations due to the risk of fire and explosion For this reason switch off the auxiliary heating before...

Страница 133: ...out 4 US gal 15 l In case of faults refer to Auxiliary Heater Tips for Coping with Problems WARNING Aerosals gas cartridges and other pressurized containers transported in the vehicle may be high ly f...

Страница 134: ...0 minutes The auxiliary heater will switch over to after running mode about 2 minutes To switch off Press the switch downward The indicator lamp in the switch will go out Timer Auxiliary Heater NOTE T...

Страница 135: ...heater cannot be switched on until the time of day has been set The timer lights up when the heater is switched on Switching the Auxiliary Heater On and Off Ignition Off To switch it on Press button...

Страница 136: ...t the current time The current time has been saved when the display stops flashing or the button is used for confirmation The Day display then flashes Use either the button or to set the current day o...

Страница 137: ...ed memory and the flashing symbol appear in the display To call up the activated memory Briefly press the button H the preselected day and time will be displayed for about 5 seconds Switching off pres...

Страница 138: ...ter Tips for Coping with Problems The integrated control unit contains a diagnostic system which detects and stores faults The error can be read by means of the vehicle diagnosis If a fault occurs whi...

Страница 139: ...heat exchanger switch is located on the right next to the steering column To switch on at blower speed 1 Press the upper section the left hand indicator lamp in the switch lights up To switch on at bl...

Страница 140: ...fuel level is under about 4 US gal 15 l The fuses in the fuse box are damaged Electric fuses The battery voltage is too low an undervoltage protector switches off the heater if the battery voltage fal...

Страница 141: ...Loading the Vehicle 156 Loading Guidelines 157 Brakes 158 Service Brake 158 Brake Pad Wear Indicator 159 Brake Indicator and Electronic Brake Force Distribution EBD Indicator Lamp 160 Parking Brake In...

Страница 142: ...e Grip 185 Hydroplaning 185 Recommended Tire Inflation Pressure 186 Important Notes on Tire Inflation Pressure 187 Checking Tire Inflation Pressure 188 Potential Problems associated with Underinflated...

Страница 143: ...missible Roof Load 216 Loading the Vehicle 216 Tire and Loading Information 217 Trailer Towing 221 Trailer Hitches Optional 222 Electrical Connections Optional 222 Vehicle and Trailer Weights and Rati...

Страница 144: ...rning lamp 1 Engine oil level indicator lamp 2 WARNING When the engine is not running there is no power assistance for the brake and steering system In this case it is important to keep in mind that a...

Страница 145: ...he key as soon as the engine is running NOTE The key must be returned to position 0 in the ignition lock before repeating the starting procedure If the display lights up alternately with in the multi...

Страница 146: ...t working RPM level and maintains this level regardless of work load It can only be used when the vehicle is stationary the parking brake is engaged and the gear selector lever is in position P Consta...

Страница 147: ...ake pedal In this case it will automatically switch on again as soon as you release the brake pedal STOPPING THE ENGINE After having brought the vehicle to a stop 1 Do not depress the accelerator peda...

Страница 148: ...the service brake is applied and the key in position 2 in the ignition lock or the engine running before the shift lock will release Shift gear selector lever to the desired position only when the en...

Страница 149: ...ift into N or P and hold the vehicle with the service brake When stopping the vehicle on an uphill grade do not hold it with the accelerator use the brake This avoids unnecessary transmission heat bui...

Страница 150: ...Rather the driver should always use the parking brake in addition to placing the gear selector lever in park position to secure the vehicle NOTE With a malfunction in the vehicle s electrical system t...

Страница 151: ...favorably accelerates or decelerates the vehicle This way downshiftings can be caused Briefly press gear selector lever in the direction The transmission will shift from the current gear range to the...

Страница 152: ...low rpm when driving uphill grades or with your vehicle heavily loaded the automatic transmission will downshift when necessary to maintain engine rpm within the best torque range Gear q Upshift throu...

Страница 153: ...removal of the pin from the opening the cover will not close fully Only after moving the selector lever to positions D and D does the cover return to its closed position Reversing Aid Optional Revers...

Страница 154: ...hat certain objects which could come into contact with the vehicle at the rear will not be detected by the system s sensors This could cause an accident resulting in severe personal injuries death and...

Страница 155: ...s attached to the vehicle such as load carriers could cause the reversing aid to malfunction The reversing aid sensors must not be scratched or damaged They must be free from dirt ice and slush otherw...

Страница 156: ...VEHICLE WARNING Do not overload the tires by exceeding the specified vehicle capacity weight as indicated by the label on the base of the driver s seat Overloading the tires can overheat them possibly...

Страница 157: ...e any kind of load with sufficient wear and tear resistant load restraints See tie down rings WARNING Unsecured or poorly secured loads and seats that have been removed could move around the vehi cle...

Страница 158: ...be exceeded BRAKES Service Brake WARNING When the engine is not running the brake and steering systems are without power assistance Under these circumstances a much greater effort is necessary to sto...

Страница 159: ...y brakes before parking the vehicle The heat generated will help to dry the brake disks Brake Pad Wear Indicator When the key is turned to position 2 in the ignition lock the indicator lamp 2 in the i...

Страница 160: ...up for about 2 seconds If the indicator lamp does not go out after about 2 seconds the brake fluid level has sunk below the minimum filling capacity If the brake indicator lamp comes on while driving...

Страница 161: ...is released WARNING Driving with the brake indicator lamp 3 illuminated can result in an accident There may be a malfunction in the brake system or in the electronic brake force distribution The brak...

Страница 162: ...e button on the lever in and move the lever down to the stop The parking brake indicator lamp should go out WARNING Always fully apply the parking brake when leav ing your vehicle or vehicle may roll...

Страница 163: ...2500 only WARNING When leaving the vehicle always remove the key from the ignition lock and lock your vehicle Do not leave children unsupervised in the vehicle even if they are secured by a child rest...

Страница 164: ...lamp will also light up in the instrument cluster and the ABS will be deactivated The indicator lamp will go out as soon WARNING The following factors increase the risk of acci dents Excessive speed e...

Страница 165: ...pery road surfaces the ABS will respond even with light brake pedal pressure because of the increased likelihood of locking wheels The pulsating brake pedal can be an indication of hazardous road cond...

Страница 166: ...vent the natural laws of physics from acting on the vehicle nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehi cle brakes and tires or the traction af...

Страница 167: ...on check It goes out when the engine is running 1 Vehicle type 2500 only WARNING If the brake indicator lamp does not go out or lights up again while driving the brake fluid level may not necessarily...

Страница 168: ...and the BAS 1 will be deactivated The indicator lamp will go out as soon as the voltage reaches this level again or the ABS is operational again the ASR and the BAS 1 are then reactivated If a malfun...

Страница 169: ...00 only The warning lamp v lights up when the ASR is shut off Deactivate the acceleration skid control refer to Deactivating Acceleration Skid Control ASR WARNING If the warning lamp v in the speedome...

Страница 170: ...an authorized Sprinter Dealer are used the correct operation of the ASR cannot be guaranteed WARNING ASR cannot prevent the natural laws of physics from acting on the vehicle nor can it increase the...

Страница 171: ...ehicle Type 2500 only If there is a danger of skidding and or starting at a speed of 38 mph 60 km h ESP activates ASR automatically WARNING On a slippery road surface if both drive wheels start to spi...

Страница 172: ...ystem BAS vehicle type 2500 only The Brake Assist System BAS operates in emergency situations If you apply the brakes very quickly the BAS automatically provides full brake boost thereby potentially r...

Страница 173: ...be then reduced WARNING The Brake Assist system BAS cannot prevent the natural laws of physics from acting on the vehicle nor can it increase braking efficiency beyond that afforded by the condition o...

Страница 174: ...to the appropriate wheel and by limiting engine output the ESP works to stabilize the vehicle The ESP is especially useful while driving off and on wet or slippery road surfaces The warning lamp v in...

Страница 175: ...speed in turns following another vehicle too closely or hydroplaning Only a safe attentive and skillful driver can prevent accidents The capabilities of an ESP equipped vehicle must never be exploited...

Страница 176: ...be found on the original equipment tire Failure to use equivalent replacement tires may adversely affect the safety handling and ride of your Sprinter vehicle Contact an authorized Sprinter Dealer or...

Страница 177: ...RNING Do not use a tire wheel size or rating other than that specified for your Sprinter vehicle Some combinations of unapproved tires and wheels may change suspension dimensions and perfor mance char...

Страница 178: ...e at the valve stem Do not install any of these parts on your Sprinter vehicle To help ensure safe and reliable operation of your Sprinter vehicle only use parts and accessories tested and approved by...

Страница 179: ...meeting the tire size load speed rating specifications are certified to conform to FMVSS 110 for the Sprinter vehicle at this time Please check your side walls of your originally equipped tires for s...

Страница 180: ...each trip For more information on checking tire inflation pressure refer to Recommended Tire Inflation Pressure Tire Inspection Every time when checking the tire inflation pressure the tires should a...

Страница 181: ...iven Tread Depth Tread Wear Indicator TWI 1 The treadwear indicator appears as a solid band across the tread Do not allow tires to wear down too far Adhesion properties on wet roads are sharply reduce...

Страница 182: ...tation WARNING Although the applicable federal motor vehicle safety laws consider a tire to be worn when the treadwear indicators TWI become visible at ap proximately 1 16 in 1 6 mm do not allow your...

Страница 183: ...pinning even with a unidirec tional tire for temporary use only until the regular drive wheel has been repaired or replaced Always observe and follow applicable temporary use restrictions and speed li...

Страница 184: ...es on a wet road are sharply reduced Depending upon the weather and or road surface conditions the tire traction varies widely WARNING Do not drive with a flat tire A flat tire affects the ability to...

Страница 185: ...ention to the condition of the road whenever the outside temperatures are close to the freezing point Hydroplaning Depending on the depth of the water layer on the road hydroplaning may occur even at...

Страница 186: ...6 km at an ambient temperature of approximately 68 F 20 C Follow recommended cold tire inflation pressures listed on Tire and Loading Information placard on the driver s door B pillar Keeping the tire...

Страница 187: ...ended cold tire inflation pressures for all load conditions up to the maximum permissible weight limits GAWR The tire inflation pressures listed apply to the tires installed as original equipment Impo...

Страница 188: ...illar are always cold tire inflation pressures Check and adjust the tire inflation pressure when the tires are cold Cold tire inflation pressure is defined as the tire pressure after the vehicle has b...

Страница 189: ...ecommended tire inflation pressures Do not underinflate tires Underinflated tires wear excessively and or unevenly adversely affect handling and fuel economy and are more likely to fail from being ove...

Страница 190: ...can result in tire failure Overinflation reduces a tire s ability to cushionshock Objects on the road and chuck holes can cause damage that results in tire failure Unequal tire inflation pressures ca...

Страница 191: ...igher fuel consumption 3 Ride Comfort and Vehicle Stability Proper tire inflation contributes to a comfortable ride Overinflation produces a jarring and uncomfortable ride Tire Labeling Besides tire n...

Страница 192: ...g 7 Tire name Tire Size Designation Load and Speed Rating 1 Design standard 2 Tire width 3 Aspect ratio in 4 Radial tire code 5 Rim diameter 6 Tire load rating 7 Tire speed rating NOTE Data shown on t...

Страница 193: ...is the dimensional relationship between tire section height and section width and is expressed in percentage The aspect ratio is arrived at by dividing section height by section width Tire Code The ti...

Страница 194: ...ated with the load index is indicated in kilograms and lbs NOTE Tire load rating 6 and tire speed rating 7 are also referred to as service description WARNING The tire load rating must always be at le...

Страница 195: ...e it will be seen by the driver Such notices are available at your tire dealer or any authorized Sprinter Dealer NOTE Tire load rating 6 and tire speed rating 7 are also referred to as service descrip...

Страница 196: ...s by tire manufactures to notify purchasers in recall situations or other safety matters concerning tires and gives purchasers the means to easily identify such tires The TIN is comprised of Manufactu...

Страница 197: ...res and Wheels Tire Size The code 3 indicates the tire size Tire Type Code The code 4 may at the option of the manufacturer be used as a descriptive code for identifying significant characteristics of...

Страница 198: ...o Tire Size Designation Load and Speed Rating For information on calculating total and cargo load capacities refer to Tire and Loading Information WARNING Tires and spare tire should be replaced after...

Страница 199: ...roper tire inflation refer to Recommended Tire Inflation Pressure WARNING Never exceed the max tire inflation pressure Follow recommended tire inflation pressures Do not underinflate tires Underinflat...

Страница 200: ...rd items which may be replaced of automatic transmission power steering power brakes power windows radio and heater to the extent that these items are available as factory installed equipment whether...

Страница 201: ...AWR for the front and rear axle indicated on the Certification Label located below the driver s seat on an outward facing position of the mounting pillar GTW Gross Trailer Weight The GTW is the weight...

Страница 202: ...cupants in a vehicle at their designated seating positions Production Options Weight The combined weight of those installed regular production options weighing over 5 lbs 2 3 kilograms in excess of th...

Страница 203: ...icate the ply materials in the tire and sidewall which include steel nylon polyester and others Tire Speed Rating Part of tire designation indicates the speed range for which a tire is approved Tracti...

Страница 204: ...els and contribute to a smooth quiet ride If applicable to your vehicle s tire configuration tires can be rotated according to the tire manufacturer s recommended intervals in the tire manufacturer s...

Страница 205: ...le damage please follow these safety instructions Always replace wheel bolts that are damaged or rusted Never apply oil or grease to wheel bolts If a wheel hub thread is damaged you must not drive the...

Страница 206: ...use winter tires at temperatures below 45 F 7 C and whenever wintry road conditions prevail Winter tires should be of the same size and type construction as the summer tires Winter tires should also...

Страница 207: ...the speed rating of your vehicle you must place a notice to this effect where it will be seen by the driver Such notices are available at your tire dealer or any authorized Sprinter Dealer While studd...

Страница 208: ...using snow chains Snow chains should only be used on rear wheels In vehicles with dual rear wheels they should be mounted on the exterior wheels Follow the manufacturer s mounting instructions Only u...

Страница 209: ...in manufacturer s instructions on method of installation operating speed and conditions for usage Always use the lower suggested operating speed of the chain manufacturer if different than the speed r...

Страница 210: ...fore adding it to the vehicle s tank Fuel Filter with Water Separator Check the water separator when the fuel indicator lamp does not go out or comes on while the engine is running The interval for ch...

Страница 211: ...d to the minimum necessitated by the ambient temperature Even in extreme climatic conditions the maximum mixture ratio should not exceed 50 Adding of kerosene to diesel fuel is not recommended even at...

Страница 212: ...g install the fuel filler cap 2 NOTE Only fill the fuel tank until the fill nozzle cuts off do not overfill NOTE Holder on the inside of the fuel filler flap only for cargo passenger vans WARNING Alwa...

Страница 213: ...erence be programmed accurately into the vehicle s electronic speed controller Accurate tire circumference information should be confirmed each time the electronic speed controller is programmed and e...

Страница 214: ...the engine three to four times The malfunction indicator light MIL must go out NOTE Too many attempts to start the engine could drain the battery If the engine does not start after several attempts c...

Страница 215: ...counterclockwise until fluid emerges Ensure that the fluid is collected in the receptacle Close the water drain screw 3 as soon as about 0 25 US qt 0 2 liters are emerged After draining return the ke...

Страница 216: ...cles with high roof 330 lbs 150 kg The weight of any load carried on the roof including the roof rack must not exceed the maximum permissible roof load LOADING THE VEHICLE Two labels on the vehicle sh...

Страница 217: ...Do not overload the tires by exceeding the speci fied load limit as indicated on the Tire and Load ing Information placard on the driver s door B pillar Overloading the tires can overheat them possibl...

Страница 218: ...e in the vehicle than there are designated seating positions and seat belts available Be sure everyone riding in the vehicle is correctly restrained with a separate seat belt Load Limit Information Lo...

Страница 219: ...x 150 650 lbs Step 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity calculated in step...

Страница 220: ...s weight Combined weight of all occupants Available cargo luggage and trailer tongue weight total load limit from placard minus combined weight of all occupants 1 1500 lbs 5 front 2 rear 3 Occupant 1...

Страница 221: ...bs on the Tire and Loading Information placard The combined weight of occupants cargo luggage and trailer tongue weight if applicable should never exceed the weight referenced here You can obtain the...

Страница 222: ...r In order to prevent possible damage to the vehicle s electrical system by incorrectly installing the trailer wiring plug we recommend having the harness connected at an authorized Sprinter Dealer Ve...

Страница 223: ...w vehicle s rear GAWR The tongue load typically is between 10 and 15 of the trailer weight and everything loaded in it For example if the trailer tongue load equals 140 lbs and the determined availabl...

Страница 224: ...eiver and not to the vehicle s bumper or axle Be sure to leave enough slack in the chains to permit turning corners Most states and all Canadian provinces require a separate brake system at various tr...

Страница 225: ...check occasionally to be sure that the load is secure and that lighting and trailer brakes if so equipped are functioning properly Always secure items in the trailer to prevent load shifts while drivi...

Страница 226: ...lines manually shift to a lower gear select 4 3 2 or 1 A lower gear and reduction of speed reduces the chance of engine overloading and or overheating When going down a long hill shift into a lower ge...

Страница 227: ...efore you can return to your lane WARNING To reduce the risk of personal injury or damage to the vehicle powertrain as a result of vehicle trail er movement always Keep right foot on brake pedal Shift...

Страница 228: ...parking the vehicle make sure that its exhaust system does not come into contact with flammable material such as dry leaves as these materials may otherwise catch fire WARNING Inhalation of exhaust ga...

Страница 229: ...ers who makes any modifications which may affect the final certification of the engine vehicle or equipment assume the sole responsibility for the vehicle including labeling and documentation affected...

Страница 230: ...or motor vehicle safety standards or which would otherwise cause the vehicle to be or become defective or unsafe The Manufacturer does not assume the responsibility as the final stage manufacturer or...

Страница 231: ...e Tool Kit 233 Changing the Tire 234 Spare Wheel Location 236 Jack 239 Using the Jack 239 Removing a Wheel 242 Installing a Wheel 242 Jump Starting 246 Towing the Vehicle 248 If the Engine is Damaged...

Страница 232: ...indicator lamp in the instrument cluster both flash WARNING If the rear cargo doors are opened to 90 detent position the rear lights will be concealed The vehicle is then not sufficiently safeguarded...

Страница 233: ...e side marked with an arrow to release the tether Take the fire extinguisher 1 from the holder with an upward movement NOTE Read the manufacturer s instructions on the fire extinguisher carefully and...

Страница 234: ...s resulting in possible death sever injury or property damage use only the correct tire and wheel sizes with load ratings approved for your vehicle for your tire replacement WARNING The jack is design...

Страница 235: ...wheel that is diagonally opposite to the wheel being changed When changing a wheel on mild uphill or downhill grades place chocks on the downhill side blocking both wheels of the other axle WARNING Do...

Страница 236: ...e clearly marked in accordance with state and local laws e g with a warning triangle WARNING The spare wheel holder should be reattached once the wheel has been changed Regularly check the spare wheel...

Страница 237: ...tural member 1 Hook 2 1 Open the cargo doors and remove the retaining screws 1 with the lug wrench from the vehicle tool kit 2 Lift the spare wheel structural member unhinge the hooks 2 and lower the...

Страница 238: ...loosen 3 Remove the spare wheel Spare Wheel Location for Chassis 1 Loosen thumb nuts by hand and remove 2 Use wrench to loosen fixing nut to the thread end 3 Lift spare wheel holder 4 Turn hooks to th...

Страница 239: ...fatal injuries or vehicle damage please bear the following points in mind The jack is intended only for raising the vehicle briefly for instance when changing a wheel If it is not designed to enable...

Страница 240: ...under the longitudinal member in front of the front axle Rear Axle Jack Point for 8 550 lbs 3 880 kgs Vehicle type 2500 HC SHC The vehicle jacking point is located under the longitudinal member in fr...

Страница 241: ...ongitudinal member in front of the rear axle Rear Axle Jack Point for Chassis Vehicle type 2500 C and 3500 C The vehicle jacking point is locked next to the front recess for the leaf spring CAUTION Do...

Страница 242: ...wheel bolts and remove the wheel keep the wheel bolts clean NOTE If the vehicle moves forwards or backwards while it is being jacked up lower it again and reposition the jack When the vehicle is jack...

Страница 243: ...pressed steel and light alloy wheels Incorrect wheel lug bolts for the wheels could work loose thereby causing you to lose control of the vehicle This could cause an accident resulting in severe perso...

Страница 244: ...d to ensure that all ball bearing rings are in proper position Install the wheel and snug the wheel bolts nuts Slightly tighten wheel bolts nuts Slowly open jack release valve to lower vehicle until t...

Страница 245: ...with a torque wrench after a distance of 30 miles about 50 km Vehicle Type 2500 C H SHC 3500 C HC SHC Tire 225 70 R 15 C LT 225 775 R 16 195 70 R 15 C LT 225 75 R 16 Rim steel 6J x 15 ET75 light allo...

Страница 246: ...ightened again after about 600 to 3 000 miles about 1 000 to 5 000 km have a reversed direction of tire rotation corrected as soon as possible at a qualified specialist workshop The vehicle handling c...

Страница 247: ...tch off all electrical accessories Run the vehicle with the booster battery at idle Connect the jumper cables in the sequence given in the illustration WARNING Battery fluid contains sulfuric acid Do...

Страница 248: ...e engine in the customary manner 4 Allow the engine to run for a short time 5 Before disconnecting the jumper cables from the vehicle with the booster battery switch on an electrical consumer e g the...

Страница 249: ...damage If the Rear Axle is Damaged Raise the rear axle NOTE Comply with local legal regulations regarding towing vehicles WARNING Do not tow the vehicle if the key cannot be turned in the ignition lo...

Страница 250: ......

Страница 251: ...gine Oil Level 259 Ribbed V Belt 260 Hydraulic Brake System Clutch Mechanism Fluid Level 261 Brake fluid 261 Engine Cooling System 261 Engine Coolant 262 Checking Coolant Level 263 Winter Operation 26...

Страница 252: ...nd Relay Equipment 277 Relay Assignment Standard Equipment 281 Fuse and Relay Optional Equipment 281 Bulb Replacement 284 Front Lamp Unit 284 Taillamps 289 License Plate Lamps Cargo Passenger Vans Onl...

Страница 253: ...MAINTAINING YOUR VEHICLE 253 7 ENGINE COMPARTMENT...

Страница 254: ...4 Oil filler neck 5 Ribbed V belt Auxiliary drive Optional refer to Auxiliary drive 6 Fuel filter with water separator 7 Hydraulic brake fluid reservoir 8 Coolant reservoir 9 Battery The auxiliary bat...

Страница 255: ...ts For cost effective repairs in accordance with sound recycling principles the use of non genuine parts and accessories not authorized by the manufacturer could damage the vehicle or compromise its d...

Страница 256: ...control system of such engine is free from defects in materials and workmanship which would cause it not to conform with those regulations for a period of use of five years or 100 000 miles or 3 000 h...

Страница 257: ...ntenance indicator optional equipment Engine oil level Checking ribbed V belt Hydraulic brake system clutch mechanism fluid level Coolant level Tire and spare wheel condition and pressures of the same...

Страница 258: ...e oils that are labeled on the container as meeting the specifications of API American Petroleum Institute and or DaimlerChrysler specification sheets MB 228 3 228 5 229 3 and 229 5 such as MOPAR SAE...

Страница 259: ...MAINTAINING YOUR VEHICLE 259 7 NOTE This chart supercedes ALL previously published viscosity charts Engine Oil Level 1 Oil dipstick 2 Oil filler neck...

Страница 260: ...free cloth before checking The engine oil level must be between the lower MIN and upper MAX marks on the dipstick Add engine oil only up to the MAX mark Excess oil must be drained or siphoned off Ribb...

Страница 261: ...ption of moisture from the atmosphere If the brakes are placed under heavy loads e g on steep hills bubbles of steam can then form in the brake system This will adversely affect the brakes effectivene...

Страница 262: ...to the cooling system is designed for all year round operation even in countries with high prevailing temperatures Have the coolant renewed at least every 15 years or after 160 000 miles When the cool...

Страница 263: ...or smoke coming from the engine compartment or if the coolant temperature gauge indicates that the engine is overheated do not open the hood Move away from the vehicle and do not open the hood until t...

Страница 264: ...the coolant level is about 0 6 inch 1 5 cm above the base area which is visible through the filler opening Replace and tighten the pressure cap on coolant reservoir If a large quantity of coolant has...

Страница 265: ...of approximately 1 6 in 4 mm on all wheels for the winter season BATTERIES The standard battery is located in the engine compartment WARNING Failure to follow these instructions can result in severe p...

Страница 266: ...ve terminal clamp then the negative terminal Make sure that the terminal clamps are not switched NOTE If batteries have to be replaced only use batteries with a central vent cap as this will prevent c...

Страница 267: ...isposal Many states require sellers of batteries to accept old batteries for recycling WARNING Use only refrigerants and compressor lubricants approved by the manufacturer for your air conditioning sy...

Страница 268: ...is an ozone saving product However the manufacturer recommends that air conditioning service be performed by dealers or other service facilities using recovery and recycling equipment REPLACING WIPER...

Страница 269: ...d not only by extreme and varying climatic conditions but also by air pollution road salt tar gravel and stone chipping Grease and oil fuel coolant brake fluid bird droppings insects WARNING Many clea...

Страница 270: ...een treated at the factory with a wax base rustproofing in the body cavities which will last for the lifetime of the vehicle Post production treatment is neither necessary nor recommended by DaimlerCh...

Страница 271: ...matic car wash CAUTION Never use a round nozzle to power wash tires The intense jet of water can result in damage to the tire Always replace a damaged tire Always keep the jet of water moving across t...

Страница 272: ...nts and connectors from the intrusion of water and cleaning agents Corrosion protection such as anticorrosion wax should be applied to the engine compartment after every engine cleaning Before applyin...

Страница 273: ...a dry cloth or sponge Reversing Aid Sensors Use a mild car wash detergent with plenty of water To prevent scratches never apply strong force and use only a soft non scratchy cloth when cleaning the se...

Страница 274: ...and detergent solution WARNING For safety reasons remove key from ignition lock before cleaning the windshield otherwise the wiper motor can suddenly turn on and cause in jury Dirty or iced up steps...

Страница 275: ...pe with a damp cloth and dry thoroughly or clean with a leather care product Cup Holder Use a gentle dishwashing detergent or mild detergent for delicate fabrics as a washing solution Wipe with a clot...

Страница 276: ...Trim Items Pour an interior care product onto soft lint free cloth and apply with light pressure Plastic and Rubber Parts Do not use oil or wax on these parts Do not use any caustic or alcohol based o...

Страница 277: ...cked 1 Unlocked 2 Detent spring engage when the cover is fitted 3 CAUTION When replacing a blown fuse it is important to use only a fuse having the correct amperage rating The use of a fuse with a rat...

Страница 278: ...278 MAINTAINING YOUR VEHICLE Position of fuses and relays Fuses 4 Relays 5...

Страница 279: ...MAINTAINING YOUR VEHICLE 279 7 Fuse Assignment Standard Equipment...

Страница 280: ...ipment relay terminal 15 8 20A Interior lighting cigarette lighter radio terminal 30 9 15A Clock hazard warning lamps parking lamps 10 10A Instrument lighting license plate lamp daytime driving lamps...

Страница 281: ...wiper motor W 1 Diesel engine control unit M 2 Turn signals B 3 Fuse and Relay Optional Equipment The cover is located below the driver s seat Remove cover 1 Press both detent springs down and remove...

Страница 282: ...282 MAINTAINING YOUR VEHICLE Fuse Relay and Diode Assignments Optional Equipment...

Страница 283: ...t 1 Not in use 2 Not in use 3 Not in use 4 Not in use Fuses No Rated Circuit 5 10A Immobilizer 6 7 5A Anti lock brake system ABS Electronic Stability program ESP 7 25A Anti lock brake system ABS Elect...

Страница 284: ...e rating Front Lamp Unit Bulbs are changed from inside the engine compartment Move the retainer bar to the side and remove the housing cover WARNING Bulbs and bulb holders can become very hot Al low t...

Страница 285: ...H1 12V 55W 3 Side and parking lamps W5W 12V 5W 4 High beam headlamps H1 12V 55 5 Turn Signal Lamps and Side Marker Lamps 1 Turn bulb holder together with bulb counterclockwise and remove 2 Remove the...

Страница 286: ...ng springs Press the retaining springs towards the headlamps and down direction of arrow 3 Remove the bulb 4 Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector s...

Страница 287: ...ngs in the direction of the headlamps and then outward in the direction of the arrow 3 Remove the bulb 4 Put in the new bulb so that the retaining lugs on the bulb holder are inserted into the recesse...

Страница 288: ...Beam Headlamp 1 Unplug the cable connector from the bulb 2 Press the retaining spring towards the headlamps and outwards direction of arrow 3 Remove the bulb 4 Insert the new bulb so that the retaini...

Страница 289: ...ehind the interior paneling Remove the paneling Brake lamp taillamp standing lamp P21 5W 12V 21 5W 1 Backup lamp P21W 12V 21W 2 Turn signal lamp P21W 12V 21W 3 Side marker lamp R5W 12V 5W 4 1 Unclip a...

Страница 290: ...W 4 Stop lamp P21W 12V 21W 5 Taillamp R5W 12V 5W 6 Backup lamp P21W 12V 21W 7 License plate lamp driver s side only R5W 12V 5W 1 Loosen retaining screw a and remove lamp housing 2 To change a bulb pre...

Страница 291: ...Replace the bulb C5W 12V 5W 3 Install the cover 4 Re install the bulb socket Additional Brake Lamp Cargo Passenger Vans Only 1 Retaining screws 1 Take out the retaining screws 1 and remove the lamp ho...

Страница 292: ...ring and remove 2 Replace the bulb W5W 12V 5W 3 Install the bulb socket Side Marker Lamps Standing Lamps Optional Retaining screws 1 Bulb socket 2 1 Take out the retaining screws 1 and remove the lamp...

Страница 293: ...2 To change a bulb 12V 4CP Press the bulb into the bulb socket turn it counterclockwise and remove 3 Insert the new bulb 4 Install the lamp housing Interior Lighting in Passenger Compartment and Load...

Страница 294: ...ulb housing 2 Replace the bulb K 12V 10W 3 Install the lamp housing Interior Lighting with Interior Sensor Protection 1 Use a screwdriver on the catch spring remove the bulb housing 2 Turn the bulb ho...

Страница 295: ...a screwdriver on the catch spring to remove the lamp housing 1 2 Press the locating spring on the cable connector 2 hold it down and remove the cable connector 2 3 Turn the bulb holder 3 to the left a...

Страница 296: ...S Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer system Including reserve fuel All vehicles about 9 5 US qt 9 0 l about 26 4 US gal 100 l about 2 8 US gal 10 5 l about 2...

Страница 297: ...mage to safe ty related systems of your vehicle such as the brake system which could cause an accident and or serious injury to you and others Use only fluids and lubricants meeting the standards and...

Страница 298: ...Hydroclear Power D Engine Oil 15W 40 228 3 IDO Premium 15W 40 15W 40 228 3 Kendall GT 1 Full Synthetic Motor Oil 5W 40 229 3 Long Life EF Diesel Engine Oil Multi grade 15W 40 228 3 Lubral Super Diesel...

Страница 299: ...ans Voltro Diesel1 15W 40 228 3 Shell Helix Ultra 5W 30 229 3 Shell Helix Ultra 5W 40 229 3 Shell Rimula X CH 4 15W 40 228 3 Shell Rimula X CH 4 20W 50 228 3 Shell Rotella T Multigrade1 15W 40 228 3 S...

Страница 300: ...lent Fuchs Shell ATF 3353 236 10 236 12 Brakes Use brake fluid approved to DaimlerChrysler standard MB 331 0 and or DaimlerChrysler material standard MS 9971 brake fluid certified to DOT 4 Plus standa...

Страница 301: ...freeze OLD WORLD INDUSTRIES Zerex G05 The Valvoline Company Zerex G48 The Valvoline Company Glysantin G05 BASF AG MOPAR Part No 05066386AA or equivalent 325 0 Power Steering Power Steering no fluid s...

Страница 302: ......

Страница 303: ...aintenance With ASSYST Maintenance Computer 306 Regular Check Ups 306 Special Maintenance Requirements 307 Brake Fluid 307 Coolant 307 Dust Filter for Heating Ventilation Replacement 307 Engine Oil Ch...

Страница 304: ...sibility of the driver WARRANTY The Sprinter Dealer network is at your disposal for maintenance work Each of these workshops has the equipment and tools the specially trained skilled and experienced p...

Страница 305: ...s to or interference with the emissions control systems are not permissible All Sprinter Dealer are familiar with the relevant and appliable regulations MAINTENANCE WITHOUT ASSYST MAINTENANCE COMPUTER...

Страница 306: ...ti function display You should have the maintenance performed within the stated period distance The service indicator will be reset by your Sprinter Dealer after an oil service and or maintenance serv...

Страница 307: ...ement The dust filter and the tailgate interior filter are renewed during routine maintenance service However if operating conditions are dusty these filters should be renewed more frequently ENGINE O...

Страница 308: ...r tow hitch original equipment Maintenance ASSYST maintenance computer reset Function check Signalling system warning and indicator lamps Headlamps exterior lighting Windscreen wipers windscreen washe...

Страница 309: ...Windscreen washer system Engine Fuel filter renewal Air cleaner with maintenance indicator Check degree of contamination Air cleaner filter element renewed as necessary Chassis and body Trailer coupl...

Страница 310: ...rvice Air cleaner without maintenance indicator Air cleaner filter element renewal Check poly V belt for wear and signs of damage During every fourth maintenance service Change rear axle fluid Additio...

Страница 311: ...ENTS Suggestions For Obtaining Service For Your Vehicle 312 Prepare for the Appointment 312 Prepare a List 312 Be Reasonable with Request 312 If You Need Assistance 312 Warranty Information 315 Mopar...

Страница 312: ...cle at a minimal daily charge If you need a rental it is advisable to make these arrangements when you call for an appointment IF YOU NEED ASSISTANCE The manufacturer and its dealers are vitally inter...

Страница 313: ...ustomer Center P O Box 21 8004 Auburn Hills MI 48321 8004 Phone 800 992 1997 DaimlerChrysler Canada Inc Customer Center P O Box 1621 Windsor Ontario N9A 4H6 Phone 800 465 2001 In Mexico contact Av Pro...

Страница 314: ...1 800 521 9922 The manufacturer will not stand behind any service contract that is not the manufacturer s Service Contract It is not responsible for any service contract other than the manufacturer s...

Страница 315: ...may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems betwe...

Страница 316: ......

Страница 317: ...trainer 129 Air Conditioning Climate Control 125 Dehumidification 126 Rear Passenger Compartment 126 Air Conditioning Regulated 124 Air Filter Restriction Indicator 258 Air Recirculation 119 Air Vents...

Страница 318: ...140 B Batteries 265 Charging the Battery 267 Disconnecting the Battery 266 Reconnecting the Battery 266 Replacing Batteries in Remote Keyless Entry 22 Battery Charge Indicator Lamp 106 Belt Tensioner...

Страница 319: ...rake Lamp 291 Exit Lamps 295 Front Lamp Unit 284 Interior Lighting 293 Interior Lighting with Interior Sensor Protection 294 License Plate Lamp 291 Reading Lamp 294 Side Marker Lamp 292 Side Mounted T...

Страница 320: ...121 Diesel Fuels for Use at Very Low Temperatures 211 Direction of Rotation 182 Displaying Engine Oil Level 115 Doors Front Doors 27 Rear Cargo Doors 33 Sliding Door 30 Draining Fuel Filter with Wate...

Страница 321: ...8 Exhaust Gas Inhalation of 54 228 F Fax Machines 85 Fire Extinguisher 233 Fog Lamp Switch 68 Folding Seat at Partition 63 Fording 228 Front Seat Passenger Airbag 48 Fuel Filter 214 Fuel Filter with W...

Страница 322: ...heel 242 Instrument and Display Lighting 99 Instrument Cluster Battery Charge Indicator Lamp 106 Clock 98 Coolant Level Indicator Lamp 108 Coolant Temperature Gauge 103 Engine Control Unit Indicator L...

Страница 323: ...p 107 Exit Lamps 295 Indicator Lamps 93 License Plate Lamp 291 Reading Lamp 294 Reserve Fuel Indicator Lamp 105 Seat Belt Warning Lamp 44 Side Marker Lamp 292 SRS Malfunction Indicator Lamp 49 Taillam...

Страница 324: ...Adjustment 59 Exterior 59 Interior 59 Mobile Phone 85 Mopar Parts 315 Multi Function Indicator 96 Multifunction Switch 72 O Occupant Restraints 39 Odometer 99 Opening Closing doors 27 Operation Window...

Страница 325: ...safety Defects 315 Reserve Fuel Indicator Lamp 105 Residual Engine Heat Utilization 124 Residual Engine Heat Utilization REST 124 Restraints Occupant 39 Retrofitting Seat Mounting Cups 65 Reversing A...

Страница 326: ...255 SRS Malfunction Indicator Lamp 49 Standard Fuse and Relay Equipment 277 Starter Switch 13 Starting the Engine 144 Stopping the Engine 147 Storing Tires 182 Suggestions For Obtaining Service For Yo...

Страница 327: ...193 Maximum Inflation Pressure 199 Maximum Load 198 Recommended Tire Inflation Pressure 186 Removing 242 Rim Diameter 193 Rotating 204 Size Designation 192 Sizes 193 Snow Chains 207 Spare Wheel Locati...

Страница 328: ...wing a Trailer 225 Trailer Hitches 222 Trailer Tongue Load 223 Vehicle and Trailer Weights 222 Trailer Tongue Load 223 Transmission Automatic 148 Trip Meter 99 Two Way Radio 84 U Using the Jack 239 V...

Страница 329: ...ndow Cleaning 274 Window Operation 74 Electric 74 Mechanical 74 Windows De Fogging 121 De Icing 121 Windshield Heater 123 Windshield Washer System Fluid Reservoir 257 Windshield Wiper Switch 75 Windsh...

Страница 330: ......

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