background image

1-2

P/N: 4809632

©2002 Paxton Automotive

All Rights Reserved, Intl. Copr. Secured

25SEP02 v1.0 Dodge Durango(4809632v1.0)

Never rely solely on a jack when working under a vehicle. Always
use an approved set of jackstands to support the vehicle and place
them under the recommended lift points.

When jacking a vehicle, make sure it is on a level surface, prefer-
ably concrete or asphalt. The transmission should be in “PARK” or
“FIRST”, the parking brake engaged and the wheels blocked.

Never start the car without first verifying that the transmission is in
neutral and the parking brake is set.

Never remove the radiator cap while the engine is hot.

Always wear eye protection when using power tools such as drills,
saws, grinders, etc., or when working under a vehicle.

Never smoke, use an open flame, or have spark-producing items
around gasoline or flammable solvents. Always have a fire extin-
guisher rated for chemical and electrical fires handy when working
on motor vehicles.

Run engines only in well ventilated areas. Carbon monoxide, gaso-
line, and solvent vapors are colorless and sometimes odorless. These
can asphyxiate or explode without warning.

Always disconnect at least the negative (-) or ground terminal of the
battery when  doing any electrical, fuel system, or underdash work.

We look forward to hearing from you, particularly if you have any comments
or suggestions regarding this manual.

Paxton Automotive makes every effort to insure that all parts are

included in the box, but mistakes do occur. If you discover that you are

missing any part, or that a part is damaged in transit, please call

Paxton Automotive for service. DO NOT attempt installation if any
part(s) are missing from this kit. Failure to contact Paxton prior to

beginning installation will result in a charge for any missing parts. 

Содержание 2000 DURANGO

Страница 1: ...9632 V1 0 09 25 02 Owner s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2000 2001 Dodge Durango Paxton Automotive 1300 Beacon Place Oxnard CA 93033 888 9 PAXTON FAX 805...

Страница 2: ...ell as experi enced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number spe cific too...

Страница 3: ...GER INSTALLATION AND ASSEMBLY 3 1 4 0 FINAL CHECK OUT AND START UP 4 1 APPENDIX 1201216 KIT PARTS LIST A 1 1016416 ASY S C NOVI 1000 A 2 1016623 ASY S C MOUNTING BRACKET A 3 1015934 ASY AIR INTAKE A 4...

Страница 4: ...OOLS FOR INSTALLATION 1 Metric and Standard sockets sets 2 Metric and Standard combination wrenches 3 Phillips and common screw drivers 4 12 crescent wrench or 36mm open end wrenches 5 Pliers 6 Wire c...

Страница 5: ...it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please c...

Страница 6: ...park producing items around gasoline or flammable solvents Always have a fire extin guisher rated for chemical and electrical fires handy when working on motor vehicles Run engines only in well ventil...

Страница 7: ...e Fig 2 1 Fig 2 1 c Disconnect the coolant overflow hose at the filler cap See Fig 2 2 Make sure to clamp or plug this hose to avoid coollant loss Remove the two bolts securing the shroud using a 10mm...

Страница 8: ...he straight hose fitting into this using Teflon sealant See Figs 2 6 2 7 Fig 2 5 Fig 2 6 Fig 2 7 i Attach the supplied coolant hoses being careful to get the orientation correct If nec essary hold the...

Страница 9: ...2 11 o Trim the plastic hose that connects to the oil filler by cutting it off just before the second barb approx 3 4 Do not remove the sec ond barb as this keeps the hose from coming off under boost...

Страница 10: ...he plug portion should point straight down Re attach the cable at the throttle body Re attach the computer u Attach the rear support plate to the cylinder head using the supplied large bolt See Figure...

Страница 11: ...and drill the hole Coat the supplied punch with anti seize or heavy grease and drive it in only halfway using an air chisel with a blunt tip Do not use a ham mer Do not go in all the way or you will d...

Страница 12: ...2 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Страница 13: ...it b Measure and cut the supplied oil drain hose to 22 1 2 long Secure hose to drain fitting on supercharger using supplied clamp See Fig 3 1 Fig 3 1 c Lower the supercharger into place making sure th...

Страница 14: ...g 3 7 Also bend it up slightly at the radia tor end until it clears Fig 3 7 h Under the vehicle near the oil filter you will find the oil pressure sender Unplug and remove using an oil pressure sender...

Страница 15: ...ig 3 11 Remove the plastic cap and place a rag over the port Hold the rag with one hand and depress the valve with a small screwdriver to relieve fuel system pressure Use caution when prforming this s...

Страница 16: ...Control Unit to the cover of the power distribution box in the engine compartment Route the 8 wire har ness across the firewall of the engine compartment to the factory ECM Locate the black connector...

Страница 17: ...n position three 3 times at fifteen 15 sec ond intervals Afterwards check the entire fuel system for any leaks b Start the car Verify that the oil pressure is within the normal operating range Listen...

Страница 18: ...3 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Страница 19: ...A 1 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Appendix...

Страница 20: ...3 A 5 1016623 ASY S C MTG BRKT 4 A 6 1015934 ASY AIR INTAKE 5 A 7 1017416 ASY BELT TENSIONER 6 A 8 1019342 ASY S C OIL FEED HOSE 7 A 9 1019343 ASY S C OIL DRAIN HOSE 8 A 10 1020116 ASY AIR DISCHARGE...

Страница 21: ...604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 1016416 1016623 1015934 1...

Страница 22: ...1016416 NC FRACTIONS ANGLES 1 16 1 2 ASY S C NOVI 1000 FW ROTATION APPR 1 15 01 00 01 4 7L DODGE DURANGO A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRA...

Страница 23: ...x 51 I D x 1 81 LG SPACER 1 25 O D x 39 I D x 1 81 LG WASHER 3 8 FLAT SCREW 3 8 16 x 3 00 LG SCREW 3 8 16 x 2 50 LG COLLAR STEP ASY PULLEY IDLER DUAL SCREW 1 2 13 x 6 00 LG COLLAR STEP 950 PULLEY IDL...

Страница 24: ...SY AIR INTAKE APPR 1 10 01 00 01 4 7L DODGE A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1...

Страница 25: ...BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE 2 12 0 L KECK ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 1 1 2 1 1...

Страница 26: ...7P125 005 7P125 034 SCALE SIZE DWG D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NO...

Страница 27: ...S ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 6 LBS 1 1 1019343 NC FRACTIONS ANGLES 1 16 1 2 ASY OIL DRAIN APPR 12 04 00 4 7L DO...

Страница 28: ...G D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRA...

Страница 29: ...ATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 1 8 LBS 1...

Страница 30: ...PPR 4 18 01 00 01 4 7L DODGE DURANGO RT G COMPTON 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 4 8...

Страница 31: ...SIZE DWG C SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT S...

Страница 32: ...6 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 4PCE160 010 7C010 052 7F010 024 7E010 051 5A001 040 5W001 040 5W001 012 5W001 001 5W001 02...

Страница 33: ...NLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 01 LBS 2 1 1020218 A FRACTIONS ANGLES 1 16 1 2...

Страница 34: ...A 16 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 1300 Beacon Place Oxnard CA 93033 Tel 888 9 PAXTON www paxtonautomotive com...

Отзывы: