CONNECTOR REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector that is to be repaired
from its mating half/component
(3) Remove
the
connector
locking
wedge,
if
required (Fig. 16)
(4) Position the connector locking finger away from
the terminal using the proper pick from special tool
kit 6680. Pull on the wire to remove the terminal
from the connector (Fig. 17) (Fig. 18).
(5) Reset the terminal locking tang, if it has one.
(6) Insert the removed wire in the same cavity on
the repair connector.
(7) Repeat steps four through six for each wire in
the connector, being sure that all wires are inserted
into the proper cavities. For additional connector pin-
out identification, refer to the wiring diagrams.
(8) Insert the connector locking wedge into the
repaired connector, if required.
(9) Connect connector to its mating half/compo-
nent.
(10) Connect battery and test all affected systems.
CONNECTOR AND TERMINAL REPLACEMENT
(1) Disconnect battery.
(2) Disconnect
the
connector
(that
is
to
be
repaired) from its mating half/component.
(3) Cut off the existing wire connector directly
behind the insulator. Remove six inches of tape from
the harness.
(4) Stagger cut all wires on the harness side at 1/2
inch intervals (Fig. 19).
(5) Remove 1 inch of insulation from each wire on
the harness side.
(6) Stagger cut the matching wires on the repair
connector assembly in the opposite order as was done
on the harness side of the repair. Allow extra length
for soldered connections. Check that the overall
length is the same as the original (Fig. 19).
(7) Remove 1 inch of insulation from each wire.
Fig. 16 Connector Locking Wedge
Fig. 17 Terminal Removal
Fig. 18 Terminal Removal Using Special Tool
Fig. 19 Stagger Cutting Wires
PL
8W - 01 GENERAL INFORMATION
8W - 01 - 9
SERVICE PROCEDURES (Continued)
Содержание 1997 Neon WIRING DIAGRAMS
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Страница 6: ...Fig 5 Symbol Identification 8W 01 4 8W 01 GENERAL INFORMATION PL DESCRIPTION AND OPERATION Continued ...
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Страница 231: ...Fig 3 ABS Connections 8W 90 6 8W 90 CONNECTOR GROUND LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 232: ...Fig 4 Transmission Connections PL 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 7 DESCRIPTION AND OPERATION Continued ...
Страница 236: ...Fig 8 Engine Connections PL 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 11 DESCRIPTION AND OPERATION Continued ...
Страница 239: ...Fig 9 Engine Connections 8W 90 14 8W 90 CONNECTOR GROUND LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 247: ...Fig 24 Rear Lighting Connections 8W 90 22 8W 90 CONNECTOR GROUND LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 249: ...Fig 1 Engine Compartment Splices 8W 95 2 8W 95 SPLICE LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 250: ...Fig 2 Engine Compartment Splices PL 8W 95 SPLICE LOCATIONS 8W 95 3 DESCRIPTION AND OPERATION Continued ...
Страница 251: ...Fig 3 Engine Splices 8W 95 4 8W 95 SPLICE LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 252: ...Fig 4 Instrument Panel Splices PL 8W 95 SPLICE LOCATIONS 8W 95 5 DESCRIPTION AND OPERATION Continued ...
Страница 253: ...Fig 5 Instrument Panel Splices 8W 95 6 8W 95 SPLICE LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 254: ...Fig 6 Body Splices Left Side PL 8W 95 SPLICE LOCATIONS 8W 95 7 DESCRIPTION AND OPERATION Continued ...
Страница 255: ...Fig 7 Body Splices Right Side 8W 95 8 8W 95 SPLICE LOCATIONS PL DESCRIPTION AND OPERATION Continued ...
Страница 256: ...Fig 8 Door and Windshield Header Splices PL 8W 95 SPLICE LOCATIONS 8W 95 9 DESCRIPTION AND OPERATION Continued ...