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CARE AND MAINTENANCE

FORWARD TRAVEL SPEED ADJUSTMENT

1. Drive machine until hydrostats have warmed up.

2. Drive on a smooth, level surface with both levers in top speed position.

3. If one side now drives slightly faster than the other, adjust lever stop washer

P/N 5760 on that side to reduce forward range of control lever.  If levers are
now uneven at top speed, loosen control lever mounting nut.  Rotate lever
to be even with other side and tighten nut.

Содержание ZTR 4500 Series

Страница 1: ...4500 SERIES ZTR MOWERS Operator s Manual 2001...

Страница 2: ...to use the mower read the operator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixon ZTR 4500 Series Model Mowers Your...

Страница 3: ...OLICY Page 10 SPECIFICATIONS Page 11 SEATADJUSTMENT Page 12 CONTROLS Pages 13 15 OPERATIONINSTRUCTIONS Pages 16 21 CAREANDMAINTENANCE Pages 22 31 STANDARD PARTS LIST Page 32 TROUBLESHOOTING Pages 33 3...

Страница 4: ...tand this manual to prevent injuries TIP OVER BACK OVER RUN OVER BLADE CONTACT SAFETY RIDING LAWNMOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the...

Страница 5: ...indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death...

Страница 6: ...t operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always turn off blades set parking brake stop engi...

Страница 7: ...ers or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a s...

Страница 8: ...ep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and DOWN for sm...

Страница 9: ...or container opening at all times until fueling is complete Do not use a nozzle lock open device Never run a mower inside a closed area The exhaust fumes are toxic Keep nuts and bolts tight especially...

Страница 10: ...L WARRANTY 6 The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an Authorized Dixon dealer s place of business b Transax...

Страница 11: ...Shaft With Cast Iron Cylinder Sleeve Oil Pump With Integral Oil Filter Model 4516K 16 HP Kohler Command 16 4 Cycle Single Cylinder Overhead Valve Air Cooled Gasoline Pressure Lubricated With Oil Filte...

Страница 12: ...r up 2 Raise and push seat assembly forward 3 Loosen five nuts P N 3205 and slide seat forward or backward to desired position Retighten nuts P N 3205 DO NOT operate mower without seat adjustments pro...

Страница 13: ...NG BRAKE The hand operated parking brake is located on the right fender To engage brake pull lever up to the rear To release brake move lever forward down NOTE Always set parking brake before dismount...

Страница 14: ...e lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING To brake mower move both l...

Страница 15: ...l system is by 1 15 amp circuit breaker If circuit breaker trips push button to reset If this condition repeats consult dealer for inspection and repair MOWER DECK CUT HEIGHT LIFT LEVER Located to the...

Страница 16: ...rt or carrying only Mower usage requires that both hands be free to control individual levers DO NOT ATTEMPT operation of mower with any type of container or other object in either hand TOWING Towinga...

Страница 17: ...N position b Swing out control levers c Engage blade drive switch d Turn ignition switch to START Engine should not turn over or attempt to start SEATSWITCHTEST a In a SAFE AREA away from bystanders s...

Страница 18: ...While mowing throttle control must be set to the MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck bladespeed 7 Operate the mower per the CONTROL instruc...

Страница 19: ...y on first cuttings or if the lawn is heavily fertilized 4 Do Not Attempt To Cut Grass When It Is Wet Mulching performance will be very poor under wet grass conditions 5 Maintain A Sharp Blade Through...

Страница 20: ...Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings 6 Maintain Sharp Blades Throughout The Cutting Season Some grass catching att...

Страница 21: ...The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blades Throughout The Cutting Season GRASS HEIGHT SUGGE...

Страница 22: ...belts and controls 2 Mower deck belts 3 Tirepressures 4 Tightness of all nuts and bolts 5 Battery fluid level 6 Engine Oil ENGINE For engine operating and maintenance information refer to the engine o...

Страница 23: ...of mower 2 Hold or block blade from turning 3 Loosen blade nut and remove blade 4 When replacing blade tighten blade nut securely Refer to diagram CAUTION Wear heavy thick gloves when holding onto mo...

Страница 24: ...to illustration below ENGINE TO MOWER DECK BELT P N 5861 Auto tensioner with spring loaded idler No adjustment required 50 DECK MOWER DECK SERPENTINE BELT P N 1300 Manual adjustment Refer to illustra...

Страница 25: ...ve on a smooth level surface with both levers in top speed position 3 Ifonesidenowdrivesslightlyfasterthantheother adjustleverstopwasher P N5760onthatsidetoreduceforwardrangeofcontrollever Ifleversare...

Страница 26: ...s on ends of the coupler P N 7736 c If right wheel is creeping forward turn coupler counter clockwise until neutralisachieved clockwiseforleft side If right wheel is creeping backward turncouplerclock...

Страница 27: ...and check to see if that measurement is the same If adjustment is required turn nut on one or both of the rear L rods until both measurements are equal 4 Turn each outer blade tip to align with the d...

Страница 28: ...mower deck plates Slide shaft from chassis and mower deck 4 Remove hair pin cotter and washer from each deck L rod Remove L rods from lift arms At this point deck will drop down 5 Carefully raise and...

Страница 29: ...g of a short piece of hose will help direct the oil 3 To drain turn hex head valve stem counter clockwise with 10mm wrench or socket Open to full open approximately 7 turns 4 After engine is drained t...

Страница 30: ...SERVICEINTERVALS Every 50 hours of operation RECOMMENDEDGREASE Name brand wheel bearing or multi purpose grease Once per season or every 50 hours of operation 3 pumps each LUBRICATION CARE AND MAINTE...

Страница 31: ...iodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and cause corrosion SERIALNUMBERS The serial number is locat...

Страница 32: ...PART NUMBERS Please refer to Briggs Stratton Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original e...

Страница 33: ...ality cut TheTroubleshootingChartsuggestspracticesandadjustmentsthatmaybehelpfulinimprovingcutquality Your Dixon ZTR dealer is also available to provide assistance to you Reduce mowing speed Refer to...

Страница 34: ...ebelt Replace spring Remove cause of seizure and lubricate Consult your dealer for repairs Replacebelt Replace spring Remove cause of seizure and lubricate Consult you dealer for repairs REMEDY Neutra...

Страница 35: ...ine RPM Contact your dealer for information REMEDY Circuit breaker disengaged Dead Battery Poor connections on battery Battery water low Wrong battery installed in mower Engine electrical system not f...

Страница 36: ...Page 36 NOTES...

Страница 37: ...Page 37 NOTES...

Страница 38: ...Page 38 NOTES...

Страница 39: ...UMBER MOWER SERIAL NUMBER PURCHASED FROM OWNER INFORMATION DATE OIL CHANGED DATE ENGINE TUNED DM Address Name DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 3...

Страница 40: ...4516K Part No 13088 1100A DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 The Engine Exhaust from this product contains chemicals known to the Sta...

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