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ZTR®Mowers

Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc.

DIXON INDUSTRIES, INC.
a BLOUNT International Inc. Co.
P.O. Box 1569
Coffeyville, Ks 67337-0945
620-251-2000

4500 Series

4515B, 4516K & 4518K

Part No. 13088-1001

WARNING:

ARNING:

The engine exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other
reproductive harm.

Содержание Zeeter Classic ZTR 2002

Страница 1: ...ZTR OPERATOR S MANUAL 4500 SERIES 2002...

Страница 2: ...ot a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual appl...

Страница 3: ...11 Warranty Policy 12 Specifications 13 Seat Adjustment Instructions 14 Controls 15 17 Operation Instructions 18 29 Care Maintenance 30 42 Standard Service Parts List 43 Troubleshooting 44 45 4500 Ser...

Страница 4: ...IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander read and understand this manual to prevent injuries BLADE CONTACT TIP OVER RUN O...

Страница 5: ...s injury WARNING highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION highlighted in yellow indicates a potentially ha...

Страница 6: ...d up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area NEVER carry passengers Do not mow in reverse unless absolutely necessary Alway...

Страница 7: ...wear safety goggles or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries Th...

Страница 8: ...or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slop...

Страница 9: ...children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for small...

Страница 10: ...t fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle...

Страница 11: ...rting Never make adjustments or repairs with the engine running unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allo...

Страница 12: ...for transportation of mower to and from an authorized Dixon dealer s place of business b Routine maintenance or adjustments c Belts cutting blades Hydro Gear filters d Engines All engines used on Dixo...

Страница 13: ...rk Plugs AVS Anti vibration System and extended warranty Model 4516K 16 HP Kohler Command 460 cc Single Cylinder Overhead Valve Air Cooled Gasoline Pressure Lubricated with oil filter Vertical Shaft A...

Страница 14: ...16K 4518K 1 Raise and push seat assembly forward 2 Loosen five nuts and slide seat forward or backward to desired position 3 Re tighten nuts DO NOT operate mower without seat adjustments properly tigh...

Страница 15: ...s toward you TURNING Turning is controlled by moving one control lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn right move right lever...

Страница 16: ...e before starting engine TO SET PARKING BRAKE The hand operated parking brake is located on the right fender To engage brake pull lever up to the rear To release brake move lever forward down NOTE Alw...

Страница 17: ...el to operator s right Throttle control for engine speed Choke for engine starting omit for 4518K Throttle control should be set to MAXIMUM or wide open setting to insure adequate cooling of the engin...

Страница 18: ...ll controls and their functions During initial operation learning to drive set throttle at slow speed Sound judgement by the operator will prevent accidents BEFORE OPERATING MOWER 1 Read engine manufa...

Страница 19: ...nlock Transmission Rotate hydro release lever on top of right hydro until it is held in Place by the by pass keeper Release parking brake To engage the transmission pull by pass keeper toward rear of...

Страница 20: ...de drive switch c Put parking brake in OFF position d Turn ignition switch to START Engine should not turn over or attempt to start CONTROL LEVER SWITCH TEST a Disengage blade drive switch b Put parki...

Страница 21: ...ition switch to START Engine should not turn over or attempt to start SEAT SWITCH TEST a In a SAFE AREA away from bystanders start the engine b Leave levers swung out and parking brake ON c Engage bla...

Страница 22: ...Key will return to run position 4 Move throttle from choke to desired speed position 5 Release parking brake 6 Swing levers in 7 Operate the mower per the CONTROL instructions on Page 15 CAUTION Do no...

Страница 23: ...ll return to run position 4 Move throttle to desired speed position 5 Release parking brake 6 Swing levers in 7 Operate the mower per the CONTROL instructions on Page 15 CAUTION Do not operate the eng...

Страница 24: ...control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge area 3 If the grass is tall place the mower deck cut...

Страница 25: ...rp blades throughout the cutting season As a rule of thumb never cut off more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and disease by 50 to 80 The following gras...

Страница 26: ...r full setting 2 Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the d...

Страница 27: ...isperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips a Raise the height...

Страница 28: ...prevent plugging 3 If the grass is tall place the mower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass 4 Keep The Underside...

Страница 29: ...tachment bolts tight Do Not operate the mower with the grass catching attachment partially removed Important Do Not leave clippings in the bags while the mower is stored Damp grass clippings are a fir...

Страница 30: ...r loose f Do not wear loose fitting clothes itting clothes itting clothes itting clothes itting clothes and obser and obser and obser and obser and observe all common safety practices with tools ve al...

Страница 31: ...Clean top of battery and terminals with baking soda and water Identify each cable so they can be reconnected to the correct terminal Disconnect cables from terminals ALWAYS disconnect ground cable fir...

Страница 32: ...vely DANGEROUS DONOTUSE BLADEINTHIS CONDITION When notch starts discard blade NewBlade Check sharpness of mower blades after every 10 hours of operation Observe proper blade position prior to removal...

Страница 33: ...Engine to Mower Deck Belt P N 5861 Auto tensioner with spring loaded idler No adjustment required 50 Deck Mower Deck Serpentine Belt P N 1300 Manual adjustment Refer to illustration below Engine to M...

Страница 34: ...he engine and release the parking brake 3 Raise the seat to access hydro control linkage If right wheel creeps adjust right side linkage and vice versa Use procedure below a Loosen but do not remove t...

Страница 35: ...remove rear of machine from jack or blocks 6 Drive machine with both levers in top speed position If one side now drives slightly faster than the other adjust lever stop washer P N 5760 on that side...

Страница 36: ...level surface with both levers in top speed position 3 If one side now drives slightly faster than the other adjust lever stop washer P N 5760 on that side to reduce forward range of control lever If...

Страница 37: ...nd check to see if that measurement is the same If adjustment is required turn nut on one or both of the rear L rods until both measurements are equal 4 Turn each outer blade tip to align with the dec...

Страница 38: ...tween chassis and mower deck plates Slide shaft from chassis and mower deck 4 Remove hair pin cotter and washer from each deck L rod Remove L rods from lift arms At this point deck will drop down 5 Ca...

Страница 39: ...iner under the drain valve The fitting of a short piece of hose will help direct the oil 3 To drain turn hex head valve stem counter clockwise with a 10mm wrench or socket Open to full open approximat...

Страница 40: ...3 Refill engine with type and quantity of oil recommended by the engine manufacturer in engine literature NOTE Engine oil changes on the 4500 Series Models will require replacement of the oil filter...

Страница 41: ...el hub 1 each mower deck hub SERVICE INTERVALS Every 50 hours of operation RECOMMENDED GREASE Name brand wheel bearing or multi purpose grease Once per season or 50 hours of operation 3 pumps each BRA...

Страница 42: ...are hot they will draw moisture inside as they dry and cause corrosion SERIAL NUMBERS The serial number is located on frame at rear of engine WARRANTY Refer to Warranty Registration Form P N 8288 PART...

Страница 43: ...n Engine Operator s Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Air Filter Pre Cleaner Kit...

Страница 44: ...r clean or replace fuel filters 3 HARD TO START ENGINE Fuel line clogged clean fuel line and check fuel filter Faulty fuel pump consult dealer 4 ENGINE STARTS BUT CUTS OUT Water in fuel drain old fuel...

Страница 45: ...WHEN BLADES ARE ENGAGED Operator not on seat sit on seat Faulty interlock system consult dealer Bad blade spindle bearing consult dealer Deck drive belt not properly routed reroute Blades blocked by f...

Страница 46: ...46 NOTES...

Страница 47: ...____ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ _______________...

Страница 48: ...TRIES INC a BLOUNT International Inc Co P O Box 1569 Coffeyville Ks 67337 0945 620 251 2000 4500 Series 4515B 4516K 4518K Part No 13088 1001 W W W W WARNING ARNING ARNING ARNING ARNING The engine exha...

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