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INSTALLATION, OPERATION AND

MAINTENANCE INSTRUCTIONS

Save These Instructions

Document No.: 48-00003 Revision A

Page:

PRODUCT:

FS1 DOLLY Series – AC Motor – FILTRATION

QUICK SPECIFICATIONS

PUMP SIZE

1.5 inch

HP / PHASE

1.5 HP / 1P

PUMP

Dixon Pumps – Tri-Lobe – AL – Viton Seals

PUMP SPEED / FLOW RATE 420 RPM /

30 GPM

to 690 RPM /

50 GPM

BYPASS SETTING

20 psi

SYSTEM EP RATING

Explosion-Proof or Non-Explosion-Proof

INLET SIZE/TYPE

1½” Male Camlock Fitting

OUTLET SIZE /TYPE

1½” Male Camlock Fitting

FILTER HOUSING - INLET

8” x 38” Aluminum – Bag Filter Housing

FILTER HOUSING - OUTLET NONE

POWER CORD

50 ft.-SOOW-3C-12AWG-600V

POWER CORD PLUG

Supplied on Non-Explosion Proof Models Only

FS1 DOLLY Series - Explosion-Proof

Содержание FS1 DOLLY Series

Страница 1: ...Lobe AL Viton Seals PUMP SPEED FLOW RATE 420 RPM 30 GPM to 690 RPM 50 GPM BYPASS SETTING 20 psi SYSTEM EP RATING Explosion Proof or Non Explosion Proof INLET SIZE TYPE 1 Male Camlock Fitting OUTLET SIZE TYPE 1 Male Camlock Fitting FILTER HOUSING INLET 8 x 38 Aluminum Bag Filter Housing FILTER HOUSING OUTLET NONE POWER CORD 50 ft SOOW 3C 12AWG 600V POWER CORD PLUG Supplied on Non Explosion Proof Mo...

Страница 2: ...f pumping hazardous or toxic fluids system must be flushed and decontaminated inside and out prior to performing service or maintenance CAUTION Heavy machinery can tip over and cause serious injury Mobile equipment should be moved on flat stable surfaces with minimal inclines declines Excess inclines declines should be avoided by use of appropriate lifting devices DANGER Flammable fluids can explo...

Страница 3: ... 1500 Series PUMP Pump Technology Patented Dixon Pumps Positive Displacement Tri Lobe Impeller Technology Inlet Size and Type 1 5 in FNPT Outlet Size and Type 1 5 in FNPT Pump Shaft Material Carbon Steel Impeller Vane Material Proprietary Engineered Resin Pump Housing Material Aluminum Wetted O Ring and Shaft Lip Seal Viton Bypass Options 50 psi Maximum Particle Size Clean Fluids 300 micron 50 mes...

Страница 4: ... because there is not enough pressure at the suction end of the pump or insufficient Net Positive Suction Head available NPSHa When cavitation takes place air bubbles are created at low pressure As the liquid passes from the suction side of the impeller to the delivery side the bubbles implode This creates a shockwave that hits the impeller and creates pump vibration and mechanical damage possibly...

Страница 5: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Save These Instructions Document No 48 00003 Revision A Page 5 COMPONENTS FRONT Explosion Proof FS1 Shown Here ...

Страница 6: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Save These Instructions Document No 48 00003 Revision A Page 6 COMPONENTS BACK Relief valve on housing lid Bag Filter Basket ...

Страница 7: ...Nozzles available in F x F or F x M configuration Hose kits 10ft 20ft and 30 ft sections with Camlock fittings for easy extension add ons No 1 1 5 3 ft Drop Pipe with Camlock fitting No 2 1 5 7 ft Drop Pipe with Camlock fitting No 3 Debris wand No 4 1 5 Mechanical Nozzle with Male or Female Camlock fitting No 5 1 2 3 4 5 10 ft F x F Hose kit shown here ...

Страница 8: ...with a 50 ft length of 4 conductor 14 AWG jacketed power cord For Non Explosion Proof units the cord comes with a three prong plug already attached For Explosion proof units a connector plug is not supplied on the end of the power cord in order to allow users options for adding the appropriate connector for the application WEIGHT Without accessories and hose DIMENSIONS in Inches 1 5 Pump Type 1 5 ...

Страница 9: ...OMMENDS APPROVED SAFETY TRAINING PRIOR TO OPERATION OF THIS EQUIPMENT THE OSHA HAZWHOPER 40 HOUR COURSE CAN BE TAKEN ONLINE AND FOUND AT WWW OSHA COM COURSES HAZWOPER HTML DANGER DIXON PUMPS RECOMMENDS ADDITIONAL TRAINING PRIOR TO OPERATION OF THIS UNIT OBTAIN THE CLEANING AND FILTRATION FUEL MANUAL FROM YOUR DIXON REPRESENTATIVE WARNING DANGER Flammable fluids can explode causing serious injury d...

Страница 10: ...ved by loosening all four bolts and completely removing three of them One of the eye bolts can be left in place to hold the lid as it is rotated out of the way WHEN PUMPING FLAMMABLE LIQUIDS WITH EXPLOSION PROOF MODELS ALL HOSE COUPLINGS MUST BE EXPLOSION PROOF RATED ALL HOSE MUST HAVE A STATIC WIRE AND MUST ALSO BE UL LISTED FOR CLASS 1 DIV 1 GROUP D CLASS 2 GROUP F AND G CANADA MUST BE CSA LISTE...

Страница 11: ... microns is allowed Also remember that the lower the micron rating of the filter element the better the fuel quality and the fewer cartridge filters that will be required to attain the target cleanliness Once bag filter drop in cartridge or stainless steel mesh basket is installed close the housing Make sure the housing o ring is in place and contains no pinched or broken areas If pinched or broke...

Страница 12: ...k before filtration begins If free water is not removed from the bottom of the tank it will become emulsified during the filtration process making removal more difficult Once contaminants are removed and properly disposed filtration can begin There are several steps in the filtration process as well as important factors to understand for quality results There are basic steps to every filtration jo...

Страница 13: ...job is complete 7 Place suction pipe at the lowest access point in the tank This is determined by identifying the access point in the tank that has the highest level of contamination on the bottom 8 Connect suction hose to suction pipe and the intake coupling on the FS1 9 Place return pipe into your supplied PCW petroleum contact water or contaminant storage container and connect the discharge hos...

Страница 14: ...ake sure water and contaminants are adequately removed 16 Take a bottom sample of the fuel several times from all access points during the filtration process to determine progress and final fuel quality Keep an eye on the inlet and outlet sight glasses to verify fuel quality as it passes through the system 17 Once fuel appears clear from all access points take a final bottom sample 18 Record photo...

Страница 15: ...polyester filtration media surface is treated to prevent downstream fiber migration They are silicone free perfect for hydrocarbon and paint applications The Pro Series bag comes standard with a polyseal retainer that is flexible to fit most filter housings and chemically resistant The retainer has an integral handle for ease of installation and removal Our bags are all fully welded using the most...

Страница 16: ...media allows for greater holding capacity Applications Petroleum Lubricants Coolants Automotive Stainless Steel Mesh Basket Strainers The Dixon Mesh Baskets are made of 304 stainless steel and can be used with or without a bag filter The 200 mesh basket strainer is equivalent to a 74µm bag and can be used to substitute for a bag when heavy particulates are expected as a cost effective measure Stra...

Страница 17: ...on ratings These filters are a low cost high quality product Absorption Cartridge Filters While coalescer filters are highly cost effective in separating and removing emulsified water additives and surfactants in fuels and lubricants can impair their separation capability Water absorbing cartridges are a combination of pleated paper filtration and water absorbing polymers Dixon absorption cartridg...

Страница 18: ...istant plastic retainer ring with handle Fully welded thermally bonded seams Extended Life Bag Filter Silicone free nonwoven fiber free polyester felt Chemically resistant plastic retainer ring with handle Fully welded thermally bonded seams Made with increased fine fibers for a thicker loftier flet with greater void space and increased dirt holding capacity Pleated Paper Cartridge Bag Replacement...

Страница 19: ...h to cause breakdown in the synthetic lubricant Should there be any questions or concerns contact Dixon Pumps for further details and technical support 3 Dolly a Dolly wheels The bearings on the dolly wheels need to be greased periodically to lubricate the ball bearings You will find a grease zerk in the inside of each wheel for adding lubricant to the ball bearings Recommended tire pressure is 30...

Страница 20: ...lumbing too small Piping diameter is a critical factor in the backpressure generated on the pump If the piping is too small the backpressure can be too high for the pump and may overload the motor if the bypass pressure is close to the overload point of the motor Call Dixon Pumps for guidance The fluid being pumped is too viscous Viscosity is another critical factor affecting the backpressure on t...

Страница 21: ...or website www baldor com Use the manufacturer s part no and or Catalogue No listed in the following table for reference POWER SOURCE SPECIFICATION Type EP HP Hz PH Voltage Wired as Duty FLA RPM Switch Encl EP Class Dixon Pumps Part No Manufacturer Man Part No Man Cat No AC Motor NO 1 5 60 1 115 230 115 C 12 0 6 0 1725 On JB TEFC n a 55 01010 Marathon 56B17F15504 n a AC Motor YES 1 5 60 1 115 230 ...

Страница 22: ...oduct automatically voids this warranty DIXON PUMPS pumps are not designed for all known substances If the material being transferred with a DIXON PUMPS pump has corrosive polymerizing or other properties that may result in unsatisfactory or dangerous operation please contact DIXON PUMPS at 1 800 874 8976 before attempting to transfer the material THE FOREGOING EXPRESS WARRANTY AND REMEDY ARE EXCL...

Страница 23: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Save These Instructions Document No 48 00003 Revision A Page 23 NOTES ...

Страница 24: ..._________________________ Pump End Serial Number ______________________________ Shaw Dixon LLC dba Dixon Pumps Headquarters 25190 Bernwood Dr Bonita Springs FL 34135 Toll Free 800 874 8976 Phone 239 390 8157 Fax 239 405 6101 Email dixon dixonpumps com Manufacturing Location 12752 Trade Way Drive Unit 6 Bonita Springs Florida 34135 www dixonpumps com www mycleanfuel com www mycleanfuel blog ...

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