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OPERATING INSTRUCTIONS

5.1. START-UP

Before operating the lift, perform all daily maintenance measures listed in the maintenance

schedule.

DANGER

WARNING

CAUTION

NOTICE

The operator must do a worksite inspection and daily maintenance:

• at the beginning of each workday

• before operating the lift at a new worksite

• when the operator changes in the middle of a workday

5.1.1.

Worksite inspection

1. General information

• Is the lift suited for the intended job?

•

Is the performance of the lift sufficient for the job? (reach, loadability etc.)

• Is the position of the lift safe?

•

Is the lighting on the worksite sufficient?

2. Documents

• Are the Operation and Service Instructions for this lift present? (Manufacturer´s

instructions)

• Are inspections and servicing carried out in accordance with the instructions and

have the defects affecting the safety been checked as repaired?

•

(Inspection protocols)

Structure (Visual inspection and operational test)

• General condition of the lift

• Operation and protection of the controls

• Emergency stop, signal horn and limit switches

• Electrical appliances and wiring

• Oil leaks

• Load markings and signs

4. Operator

• Is the operator old enough?

• Has the operator recieved the required training?

5. Special issues on the worksite

• Are there any additional regulations relevant to the worksite or the work?

Содержание 10196

Страница 1: ...OPERATING INSTRUCTIONS Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com DINO 105TL...

Страница 2: ......

Страница 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 105TL 10196...

Страница 4: ...M 25 4 3 OPERATING CONTROLS FOR THE FUNCTIONS 26 4 3 1 Operating controls in the chassis control centre 26 4 3 2 Operating controls for the outriggers 27 4 3 3 Operating controls in the platform contr...

Страница 5: ...2 LUBRICATION PLAN 51 8 ROUTINE MAINTENANCE DURING OPERATION 52 8 1 INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 53 8 1 1 Check the condition of chassis the boom and the work platform 53 8 1 2 C...

Страница 6: ...6 Operating instructions DINO 105TL BLANK...

Страница 7: ...d service provider importer or manufacturer DANGER WARNING CAUTION NOTICE Read all the instructions in this manual before using the aerial work platform Make sure that you have understood all the inst...

Страница 8: ...nce of the inspections and maintenance operations Observation of the occupational safety regulations and road traffic regulations This aerial work platform is NOT insulated and does not offer protecti...

Страница 9: ...ional load 1 person 50 kg Max allowed sideways load caused by persons 200 N Max lateral inclination chassis 0 3 Maximum allowed gradient of ground to the side Maximum allowed gradient of ground length...

Страница 10: ...10 Operating instructions DINO 105TL 2 1 DIMENSION DRAWING...

Страница 11: ...22768 1 08 01 2013 _ Nro Piirr nro Nimitys Muoto Malli Materiaali Kpl 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 1 2 0 5 10 15 20 25 30 35 0 5 5 10 15 20 m ft 130 kg 286 lbs 08 01 2013 Ent Piirt Suunn...

Страница 12: ...sis on the right hand side of the nameplate of the lift Following data is written on the plate EU Type Approval Number if available Serial number Total weight kg 0 Maximum allowed weight on the towing...

Страница 13: ...0010277 complies with the provisions of the Machine Directive 2006 42 EC and its amendments as well as the national decree VNA 400 2008 through which they have been brought into effect as well as the...

Страница 14: ...outreach 6 50 m Year of manufacture I Max lifting capacity 130 kg Boom rotation 355 Max person number 1 Support width 3 25 x 3 3 m Max additional load 50 kg Transport width 1 50 m Power supply 230 VA...

Страница 15: ...olours E SAFETY AND CONTROL DEVICES 1 Safety sensors and limit switches 2 Sound signal 3 Emergency descent system B STABILITY 4 Protection of controls 1 Load plate and reach diagram 5 Symbols control...

Страница 16: ...authorisation in writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and impede...

Страница 17: ...he base must be taken into account when supporting the chassis Do not operate the machine while it is placed on a truck railway car floating vessel or other possibly unstable structures Ensure that th...

Страница 18: ...he ladder must be locked in the upper position Never throw or drop any objects from the platform All tools must be carried inside the work platform Never leave power tools hanging by the cord outside...

Страница 19: ...is difficult to use 14 17 Moderate gale All the trees are swaying It is difficult to walk against the wind NOTICE Wind speed can be significantly greater at height than at ground level Do not take too...

Страница 20: ...potential hazardous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk factors which i...

Страница 21: ...turning over Risk of falling Support force P D P D P D P D Smoking prohibited Keep safe distance Emergency descent Fixing point for the falling guard P D P D P D P D Open flame prohibited Keep safe di...

Страница 22: ...support position before the boom is lifted Make sure that the wheels are off the ground The safety limit switches RK11 RK12 RK13 and RK14 are located on the support outriggers RK11 RK12 RK13 RK14 3 P...

Страница 23: ...tion Levelling system Load holding valves Prevents the inclination of the platform in either direction 7 Emergency stop buttons Depressing the emergency stop button stops all the movements immediately...

Страница 24: ...instructions are described on the following pages 4 1 STRUCTURE OF THE LIFT Platform Levelling cylinder of the platform slave Telescope cylinder Master cylinder Outrigger cylinder Outrigger Driving de...

Страница 25: ...25 4 2 FUNCTIONS OF THE WORK PLATFORM Drive direction Left Right Turn counter clockwise Turn clockwise Turning the boom T e l e s c o p e Levelling the platform Lifting lowering the boom...

Страница 26: ...controls in the chassis control centre LCB S16 Lever switch for turning of the boom system Piirustuksen numero VILAKONE OY Tulostus pvm Revisio Kpl kone 1 41603606 Operating the lift from the platform...

Страница 27: ...27 4 3 2 Operating controls for the outriggers 1 Rear outrigger right 2 Rear outrigger left 3 Front outrigger left 4 Front outrigger right 5 Position indicator of chassis 3 4 1 2 5 1 2 3 4...

Страница 28: ...starting the operation of the lift from the platform control centre UCB S4 Emergency stop S8 Lever switch for lifting of the boom system S5 Slow speed S9 Lever switch for telescope S6 High speed S10 S...

Страница 29: ...lift safe Is the lighting on the worksite sufficient 2 Documents Are the Operation and Service Instructions for this lift present Manufacturer s instructions Are inspections and servicing carried out...

Страница 30: ...d High density 5 49 Medium density 3 29 Loose 1 5 15 Fine sand High density 4 39 Medium density 2 20 Loose 1 10 Sand mud High density very hard to work 1 00 10 Medium density hard to work 0 50 5 Loose...

Страница 31: ...ow bar jockey wheel 3 Level the chassis using the outriggers in accordance with the level gauge The air bubble must be located inside the inner ring 4 The green signal light in the chassis control cen...

Страница 32: ...t or the speed selector switch is released 3 Before starting the operation lift the platform from the tow bar and turn it to the side so that you can lower the boom 4 Extend the telescope as much as i...

Страница 33: ...d the platform will stop as soon as the speed selector switch or the selector switch for the movement is released Selecting the movement speed will start the engine automatically 4 With the boom sligh...

Страница 34: ...rce 200N or load the platform in the vertical direction more than allowed Lowering the platform to transport position Always retract the telescope completely and turn the platform perpendicular to the...

Страница 35: ...dirt snow ice etc 4 Protect the control centre and the platform from snow and ice whenever they are not in use Always keep the lift free from dirt snow etc 5 2 4 Ending the work At the end of the work...

Страница 36: ...om fully 2 Lower the boom platform onto the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 3 Close the co...

Страница 37: ...ition and the outriggers have been lifted to the upper position 3 Make sure that the mains cable is long enough to cover the whole travel distance 4 Press the driving devices against the wheels on bot...

Страница 38: ...he towing vehicle 3 Always apply the handbrake before disconnecting the lift from the towing vehicle 4 Only use the handbrake as a parking brake or for emergency stopping 5 When transferring the lift...

Страница 39: ...y as possible After having applied the parking brake push the lift backward to make the reverse automatics release the brake shoes The spring cylinder pulls the parking brake tighter and the brakes of...

Страница 40: ...lift During lifting the aerial work platform must be in the transport position Remove all loose material from the top of the frame structures and the work platform before lifting Use for lifting a su...

Страница 41: ...tion plan Repeat the cleaning and lubrication procedures when resuming the operation If you leave the lift standing for a longer period of time for example over the winter we recommend propping it up...

Страница 42: ...de by retracting the telescope Avoid abrupt movements 4 Turn the boom away from the danger zone i e to a position where the stability of the lift is normal 5 Lower the boom If the stability has been l...

Страница 43: ...o operate the system Operation 1 Retracting the telescope Turn the selector lever to the left Using the hand pump retract the telescope completely 2 Lowering the boom Turn the selector lever to the ri...

Страница 44: ...ble the operation from the chassis control centre or from the platform control centre Power supply has not been activated Press the start button to activate the power supply 3 None of the boom movemen...

Страница 45: ...ts of the ball coupling dirty Clean and lubricate Tow ball of the towing vehicle too large Make sure that the towing ball of the towing vehicle is the right size for the lift s tow hitch According to...

Страница 46: ...46 Operating instructions DINO 105TL NOTES...

Страница 47: ...47 NOTES...

Страница 48: ...onsult the maintenance manual for more detailed instructions DANGER WARNING CAUTION NOTICE Under demanding conditions where moist corrosive substances or corrosive climate may speed up the deteriorati...

Страница 49: ...g device and the swing movement limiter M I M 13 Tyres and tyre pressures C C I I 14 Tow hitch overrun C M I M 15 Jockey wheel slide and threads I M 16 Condition of brakes C C 17 Axle and suspension I...

Страница 50: ...on The inspections of the lift must be carried out at regular intervals as long as it is in use If the lift is used under extreme conditions intervals between the inspections shall be reduced The over...

Страница 51: ...51 7 2 LUBRICATION PLAN 5 8 6 10 7 5 4 2 1 11 3 9 12...

Страница 52: ...lift especially carefully before services and inspections Impurities may cause serious problems for example in the hydraulic system Use original spare parts and consumables Consult the spare parts lis...

Страница 53: ...Check the lights Check the condition of all the warning and signal lights as well as the road traffic lights of the trailer 8 1 4 Check the hydraulic oil level Check the hydraulic oil level with the p...

Страница 54: ...rgency stop and the sound signal Test the operation of the emergency stop and the emergency descent system from the chassis control centre LCB lift the boom about 1 2 metres and extend the telescope b...

Страница 55: ...55 BLANK...

Страница 56: ...56 Operating instructions DINO 105TL BLANK...

Страница 57: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Страница 58: ...58 Operating instructions DINO 105TL NOTES...

Страница 59: ...59 NOTES...

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