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ANDEAN USER GUIDE

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Содержание Andean

Страница 1: ...ANDEAN USER GUIDE ...

Страница 2: ...SECTION 1 UNPACKING INSTRUCTIONS 2 ...

Страница 3: ...REMOVE PART BOX ACCESSORY BOX AND SADDLE AND SEATPOST ASSEMBLY SET ACCESORIES AND SEAT ASSEMBLY ASIDE FOR FINAL ASSEMBLY PARTS BOX ACCESORY BOX 3 ...

Страница 4: ...UNSTRAP WHEEL BLOCKS AND HANDLEBAR STRAPS VELCRO HANDLEBAR STRAP VELCRO STRAP HOLDING WHEEL BLOCKS 4 ...

Страница 5: ...REMOVE REAR INNER PACK FROM BOX PAY CLOSE ATTENTION TO REAR DERAILLUER AND BRAKE CALIPER WHILE REMOVING REMOVE FRONT AND REAR WHEEL SET ASIDE FOR FINAL ASSEMBLY REAR INNERPACK 5 ...

Страница 6: ...MOVE BIKE FROM MASTER CARTON PLEASE NOTE FOAM ROLLER IS STILL STRAPPED TO CHAINSTAYS THIS CAN BE REMOVED AT ANYTIME STORE FOR LATER USE PLACE BIKE IN WORKSTAND FOR FINAL ASSEMBLY VELCRO STRAPS HOLDING FOAM ROLLER 6 ...

Страница 7: ...c Brake Calipers Bottom Bracket Crank Water Bottle Bolts Brake Cabling Mechanical Cabling eTAP Cabling Di2 Cabling Chain Wheels Component Assembly Reference 30 33 34 35 36 37 37 39 40 41 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 64 65 66 67 68 Handle Bar Bolt On Axle Skewers Seat Post and Clamp Pedals Top Tube Storage Stem Storage User Guide Reference 13 14 15 16 20 21 22 24 25 26 27 S...

Страница 8: ...tion and tightening torque of screw Counter Clockwise rotation and tightening torque of screw Necessary BOM part Grease the red coloured surfaces First in sequence of work steps Next in sequence of work steps 8 8 Nm 8 Nm 8MM DIAMONDBACK ANDEAN BRIEFING 8 ...

Страница 9: ...SECTION 2 9 ...

Страница 10: ...USER GUIDE 10 ...

Страница 11: ... YOUR ANDEAN BY FOLLOWING THE GUIDELINES AND SPECIFICATIONS IN THIS DOCUMENT YOU LL ENSURE THAT YOUR BIKE IS SET UP PROPERLY AND IS READY TO RIDE WE HAVE TAKEN SPECIAL CARE TO INCLUDE ALL THE TECHNICAL INFORMATION YOU LL NEED ACCOMPANIED BY EASY TO FOLLOW INSTRUCTIONS AND DIAGRAMS THANKS AND ENJOY THE RIDE DIAMONDBACK AND THE ANDEAN PRODUCT TEAM 11 ...

Страница 12: ......

Страница 13: ...1 Install aerobar extensions armpads and risers ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 4 4MM 5 Nm 5 3 2 1 13 ...

Страница 14: ...eel into drop outs aligning disc between caliper pads ASSEMBLY ADVICE 14 10 4a Remove thru axle from fork by unthreading remove plastic brake block from hydraulic brakes ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 14 ...

Страница 15: ...shooting and the bike assembly check list see www diamondback com build your road bike ASSEMBLY ADVICE 4c Slide in bolt on axle and tighten with 6mm hex tool to 10NM ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 14 6MM 10 Nm 15 15 ...

Страница 16: ...all Seat Post Grommet onto Seat Post ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 5b Assemble Seat Post Binder with Shoulder Screw and Install into the frame ASSEMBLY ADVICE 17 16 19 18 20 5MM 3 Nm 16 ...

Страница 17: ...E 5c To increase friction between the seat post and seat tube carbon assembly compound should be applied to the top 3 4 inches of the seat tube ASSEMBLY ADVICE Installation COMPOUND For carbon and aluminum components Ensure that 65MM MINIMUM of the Seat Post is inside the frame WARNING 17 ...

Страница 18: ...f Lower Seat Post Grommet onto Top Tube ASSEMBLY ADVICE 5e Adjust Seat Post to desired height and install Set Screw to hold position ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 21 4 MM 7 Nm 18 ...

Страница 19: ...5g Adjust fore aft position of saddle to desired position ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 19 ...

Страница 20: ...TE 6 Open the seat post binder to raise or lower saddle to desired position ASSEMBLY ADVICE Ensure the seat post inner seat tube and binder are clean Grease or oil on these parts will reduce friction and may cause the seat post to slip even when clamp is in closed position WARNING DIAMONDBACK ANDEAN USER GUIDE Ensure that 65MM MINIMUM of the Seat Post is inside the frame WARNING 20 ...

Страница 21: ... prevent damage to these parts WARNING 22 7 Install drive side pedal onto crank arm by turning clockwise Install non drive side pedal onto crank arm by turning counter clockwise Tighten pedals snugly to 35Nm with a 15mm pedal wrench if pedals have a hex back ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 21 ...

Страница 22: ...23 24 2 5MM 1 5 Nm 8a Install Top Tube Storage tray in frame ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 22 ...

Страница 23: ...25 24 2 5MM 1 5 Nm 8b Install Top Tube Storage cover ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 23 ...

Страница 24: ...26 24 2 5MM 1 5 Nm 27 3MM 3 Nm 9 Install Top Tube Storage cover plate ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE Only install cover plate if not using top tube storage NOTE 24 ...

Страница 25: ...28 3MM 3 Nm 29 10 Install Stem Storage ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE Pill box optional NOTE 30 25 ...

Страница 26: ...DIAMONDBACK ANDEAN USER GUIDE PART REFERENCE 26 ...

Страница 27: ... SKEWER 1 15 REAR BOLT ON AXLE SKEWER 1 16 SEAT POST 1 17 SEAT POST GROMMET 1 18 SEAT POST BINDER BOTTOM 1 19 SEAT POST BINDER TOP 1 20 SP BINDER SHOULDER SCREW M4X0 7X6 SHSC 1 21 SP BINDER SET SCREW M8X1 25X10 FHSS 1 22 PEDAL 2 23 TOP TUBE STORAGE TRAY 1 24 TOP TUBE STORAGE BOLT M4X0 7X10 FHCS 3 25 TOP TUBE STORAGE COVER 1 26 TOP TUBE STORAGE COVER PLATE 1 27 TOP TUBE WATER BOTTLE BOLT M5X0 8X10 ...

Страница 28: ...SECTION 2 28 ...

Страница 29: ...COMPONENT ASSEMBLY 29 ...

Страница 30: ... Install Seat Post Grommet onto Seat Post ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 1b Assemble Seat Post Binder with Set Screw and Install into the frame ASSEMBLY ADVICE 2 1 4 3 5 5MM 3 Nm 30 ...

Страница 31: ...E 1c To increase friction between the seat post and seat tube carbon assembly compound should be applied to the top 3 4 inches of the seat tube ASSEMBLY ADVICE Installation COMPOUND For carbon and aluminum components Ensure that 65MM MINIMUM of the Seat Post is inside the frame WARNING 31 ...

Страница 32: ...1f Lower Seat Post Grommet onto Top Tube ASSEMBLY ADVICE 1e Adjust Seat Post to desired height and install Set Screw to hold position ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 6 4 MM 7 Nm 32 ...

Страница 33: ...1g Adjust fore aft position of saddle to desired position ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 33 ...

Страница 34: ...7 2 5MM 1 5 Nm 2 Install Steer Limiter ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 34 ...

Страница 35: ... Pleaserefertoheadsetmanufacturer sassemblyinstructions WARNING 3 Install Head Set ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 8 8 35 ...

Страница 36: ...9 4 Install fork ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY Reference front brake cable routing instructions on pg 55 prior to fork installation NOTE 36 ...

Страница 37: ...3 14 5 Install stem spacers and head set ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY MAKE SURE STEERER TUBE AND STEM ARE CLEAN OF OIL AND DIRT USE CARBON INSTALLATION PASTE PARK SAC 2 BETWEEN STEM AND STEERER 37 ...

Страница 38: ...7 18 20 19 4MM 5 Nm 21 2 5MM 3 Nm 7a Install handle bar stem faceplate and nose cone ASSEMBLY ADVICE 15 6MM 8 Nm 6 Install stem pinch bolts ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 16 6MM 38 ...

Страница 39: ...21 2 5 MM 3 Nm 7b Nose cone installation detail ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 39 ...

Страница 40: ...8a Install Top Tube Cable Grommet ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 22 40 ...

Страница 41: ...23 24 2 5MM 1 5 Nm 8b Install Top Tube Storage tray in frame ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 41 ...

Страница 42: ...25 24 2 5MM 1 5 Nm 8c Install Top Tube Storage cover ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE 42 ...

Страница 43: ...24 2 5MM 1 5 Nm 27 3MM 3 Nm 8d Install Top Tube Storage cover plate ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE Only install cover plate if not using top tube storage NOTE 43 ...

Страница 44: ...28 3MM 3 Nm 29 9 Install Stem Storage ASSEMBLY ADVICE DIAMONDBACK ANDEAN USER GUIDE Pill box optional NOTE 30 44 ...

Страница 45: ...31 24 2 5MM 1 5 Nm 10 Install Frame Storage ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 45 ...

Страница 46: ...er for either Mechanical Di2 or eTAP front derailleurs ASSEMBLY ADVICE 24 2 5MM 1 5 Nm 31 11a Mechanical cabling Install Front Derailleur Cable Guide ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 27 3MM 3 Nm 32 46 ...

Страница 47: ...4 27 3MM 3 Nm 12b Install Front Derailleur Hanger cover plate for 1X setup ASSEMBLY ADVICE 12a Install front derailleur cable guide cover plate for 1X Di2 or eTAP setup ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 47 ...

Страница 48: ...35 13 Install Front Derailleur ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY Please refer to derailleur manufacturer s assembly instructions WARNING 48 ...

Страница 49: ...36 37 38 3MM 3 Nm 14 Install Thru Axle rear Derailleur Hanger ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 39 15 Install Rear Derailleur ASSEMBLY ADVICE 49 ...

Страница 50: ... Please refer to brake manufacturer s assembly instructions WARNING 40 16 Install rear disc brake caliper ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 50 ...

Страница 51: ... Please refer to brake manufacturer s assembly instructions WARNING 41 17 Install front disc brake caliper ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 51 ...

Страница 52: ... Please refer to bottom bracket manufacturer s assembly instructions WARNING 42 18 Install Bottom Bracket ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 52 ...

Страница 53: ... Please refer to crank manufacturer s assembly instructions WARNING 43 19 Install Crank ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 53 ...

Страница 54: ...27 3MM 3 Nm 20 Install water bottle bolts ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 54 ...

Страница 55: ...Front Disc Brake RED Rear Disc Brake GREEN ASSEMBLY ADVICE DIAMONDBACK ANDEAN DISC BRAKE CABLING LEGEND 55 ...

Страница 56: ...op out where it connects to the rear brake ASSEMBLY ADVICE 1 FRONT BRAKE hydraulic hose enters top tube and travels inside the head tube exits the frame and enters the fork behind the fork crown runs down inside the non drive side fork leg and exits near the drop out where it connects to the front brake ASSEMBLY ADVICE DIAMONDBACK ANDEAN DISC BRAKE CABLING 56 ...

Страница 57: ...Front Derailleur YELLOW Rear Derailleur BLUE ASSEMBLY ADVICE DIAMONDBACK ANDEAN MECHANICAL CABLING LEGEND 57 ...

Страница 58: ...1 CABLE MANAGEMENT the derailleur cables enter the frame through a top tube cable grommet ASSEMBLY ADVICE DIAMONDBACK ANDEAN CABLE MANAGEMENT 58 ...

Страница 59: ... drive inside chain stay and exits through a cable guide near the drop out ASSEMBLY ADVICE 31 2 FRONT DERAILLEUR the cable travels inside the down tube passes under the bottom bracket and exits the frame through a cable guide below the derailleur ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRONT REAR DERAILLEUR CABLING 59 ...

Страница 60: ...re it connects to the shifter near the brake lever ASSEMBLY ADVICE 1 eTAP REAR DERAILLEUR the first cable travels from the blip box and runs along the underside of the drive side extension where it connects to the shifter The second cable travels from the blip box and runs alone the underside of the drive side bar where it connects to the shifter near the brake lever ASSEMBLY ADVICE 1 eTAP BLIP BO...

Страница 61: ...Front Derailleur YELLOW Rear Derailleur BLUE Junction Box PINK Battery BLACK ASSEMBLY ADVICE DIAMONDBACK ANDEAN DI2 CABLING LEGEND 61 ...

Страница 62: ...Junction A the electric wire travels through the stem and enters the top tube through a grommet ASSEMBLY ADVICE 1 Junction A the junction box is mounted inside the stem nose cone ASSEMBLY ADVICE DIAMONDBACK ANDEAN DI2 CABLING 62 ...

Страница 63: ...nction B and exits the frame through a grommet next to the front derailleur ASSEMBLY ADVICE 3 Junction B the junction box is housed inside the BB It is connected to Junction A by a wire through the downtube ASSEMBLY ADVICE DIAMONDBACK ANDEAN DI2 CABLING 63 ...

Страница 64: ...the bottom bracket The electric wire travels from the battery to Junction B in the BB ASSEMBLY ADVICE 44 45 5 REAR DERAILLEUR electric wire travels from Junction B through the drive side chainstay It exits through a cable guide at the dropout and connects to the rear derailleur ASSEMBLY ADVICE DIAMONDBACK ANDEAN DI2 CABLING 64 ...

Страница 65: ... Please refer to chain manufacturer s assembly instructions WARNING 49 21 Install Chain ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 65 ...

Страница 66: ...into drop outs aligning disc between caliper pads ASSEMBLY ADVICE 52 22 Remove thru axle from fork by unthreading remove plastic brake block from hydraulic brakes ASSEMBLY ADVICE DIAMONDBACK ANDEAN COMPONENT ASSEMBLY 50 66 ...

Страница 67: ...DIAMONDBACK ANDEAN COMPONENT ASSEMBLY PART REFERENCE 67 ...

Страница 68: ...10 FHCS 10 25 TOP TUBE STORAGE COVER 1 26 TOP TUBE STORAGE COVER PLATE 1 27 BOLT M5X0 8X10 BHCS 6 28 STEM STORAGE BOLT M5X0 8X16 BHCS 2 29 STEM STORAGE 1 30 STEM PILL BOX 1 31 FRONT DERAILLEUR CABLE GUIDE 1 32 FRONT DERAILLEUR HANGER 1 33 FRONT DERAILLEUR CABLE GUIDE COVER 1 34 FRONT DERAILLEUR HANGER COVER 1 35 FRONT DERAILLEUR 1 36 REAR DERAILLEUR HANGER 1 37 REAR DERAILLEUR THRU AXLE NUT 1 38 R...

Страница 69: ... 2016 DIAMONDBACK BICYCLES D I A M O N D B A C K C O M 69 ...

Страница 70: ...SECTION 2 70 ...

Страница 71: ...FRAME ASSEMBLY 71 ...

Страница 72: ...1 1 Press threaded inserts into frame ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 72 ...

Страница 73: ...12 3 Install Front Brake Cable Grommet ASSEMBLY ADVICE 2 2 Install Crank Magnet ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 73 ...

Страница 74: ...8 2 5MM 1 5 Nm 4 4b Install Front Derailleur cable guide cover plate ASSEMBLY ADVICE 8 2 5MM 1 5 Nm 3 4a Install Front Derailleur Cable Guide ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 74 ...

Страница 75: ...7 8 3MM 3 Nm 5b Install Front Derailleur Hanger cover plate ASSEMBLY ADVICE 8 3MM 3 Nm 6 5a Install Front Derailleur Hanger ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 75 ...

Страница 76: ...9 10 6 Press thru axle inserts into fork dropouts ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 76 ...

Страница 77: ...11 12 13 3MM 3 Nm 7 Install Thru Axle rear Derailleur Hanger ASSEMBLY ADVICE DIAMONDBACK ANDEAN FRAME ASSEMBLY 77 ...

Страница 78: ...DIAMONDBACK ANDEAN FRAME ASSEMBLY PART REFERNCE 78 ...

Страница 79: ...FD CABLE GUIDE BOLT M4x0 7x9 SHCS 1 6 FRONT DERAILLEUR HANGER 1 7 FRONT DERAILLEUR HANGER COVER 1 8 FD HANGER BOLT M4x0 7x9 SHCS 1 9 DS FORK THRU AXLE INSERT 1 10 NDS FORK THRU AXLE INSERT 1 11 REAR DERAILLEUR THRU AXLE HANGER 1 12 REAR THRU AXLE NUT 1 13 THRU AXLE BOLT M4x0 7x9 SHCS 1 DIAMONDBACK ANDEAN FRAME ASSEMBLY PART REFERENCE 79 ...

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