CONCRETE SAW
OPERATOR’S MANUAL
MODELS
CC7574DK Series CC7574DD Series
June 2018
Part # 1802461
Страница 1: ...CONCRETE SAW OPERATOR S MANUAL MODELS CC7574DK Series CC7574DD Series June 2018 Part 1802461...
Страница 2: ......
Страница 3: ...ade Guard 32 Removing the Blade Guard 33 Flange Guard 33 Installing the Flange Guard 33 Removing the Flange Guard 33 Diamond Blades 33 Inspecting the Blade 33 Blade Speed 34 Wrench 34 Installing the B...
Страница 4: ...48 Adding Hydraulic Fluid to the Hydro Pump Reservoir Tank 49 Replacing the Hydraulic Oil Filter 49 Upper Gearbox 49 Changing the Upper Gearbox Oil 49 Draining the Upper Gearbox Heat Sink 50 Lower Ge...
Страница 5: ...structions are not followed WARNING Serious injuries and or death could occur if these instructions are not followed CAUTION Mild and or moderate injuries could occur if these instructions are not fol...
Страница 6: ...r accessories that can snag in the machinery which could lead to serious injuries or death Operate the saw using attachments not associated with or recommended for the saw Operate the saw around combu...
Страница 7: ...secure the outer flange and blade may cause parts to loosen or fall off the saw resulting in serious injuries or death Let the blade cool prior to removal when dry cutting applicable models Blade Gua...
Страница 8: ...direct line of the blade when operating the saw DO NOT allow any person animal and or objects in and around the work area while cutting Hydraulic Safety Turn off the engine prior to servicing hydraul...
Страница 9: ...hock the wheels and secure the saw in the truck trailer prior to transporting Refer to the Department of Transportation DOT for additional transportation recommendations Lifting Safety Move yourself a...
Страница 10: ...Emergency Stop Button Stops the engine 7 Lowering Speed Control Valve Adjusts saw s lowering speed 8 Blade Gearbox Temperature Light Indicates high oil temperature in blade gearbox 9 Low Blade Water L...
Страница 11: ...epth from cutting surface 22 Coolant Recover Tank Cap Fill port for adding radiator coolant 23 Water Pump Optional Transfers water from the water source to the saw blade 24 Spot Light Illuminates the...
Страница 12: ...le Extension Maximum 28 711 E Frame Length 53 3 4 1365 F Wheel Base Length 24 1 4 616 G Saw Width 36 1 2 927 H Frame Width 29 737 I Front Wheels Inside Width 20 1 2 520 J Rear Wheels Outside Width 27...
Страница 13: ...on 36 and up Handlebars Length and tilt adjustable Drive Speed 0 250 feet min Front Wheels 8 x 3 Rear Wheels 10 x 3 Transmission Hydro pump powering dual wheel motors Uncrated Weight add 125 Lbs for c...
Страница 14: ...op Button Stops the engine 7 Lowering Speed Control Valve Adjusts saw s lowering speed 8 Blade Gearbox Temperature Light Indicates high oil temperature in blade gearbox 9 Low Blade Water Light Indicat...
Страница 15: ...dlebars 21 Cutting Depth Indicator Indicates blade depth from cutting surface 22 Spot Light Illuminates the work area 23 Spot Light Adjustment Knob Locks the spot light bar in place 24 Fuel Filler Cap...
Страница 16: ...le Extension Maximum 28 711 E Frame Length 53 3 4 1365 F Wheel Base Length 24 1 4 616 G Saw Width 36 1 2 927 H Frame Width 29 737 I Front Wheels Inside Width 20 1 2 520 J Rear Wheels Outside Width 27...
Страница 17: ...lt on 36 and up Handlebars Length and tilt adjustable Drive Speed 0 250 feet min Front Wheels 8 x 3 Rear Wheels 10 x 3 Transmission Hydro pump powering dual wheel motors Uncrated Weight add 125 Lbs fo...
Страница 18: ...gauge screen If one or more of the emergency stop triggers are activated the E stop switch is active coolant level is low or back panel is open on certain models an emergency shutdown window will be...
Страница 19: ...regenerating the DPF should not be used unless necessary Freeze Frame Requests the freeze frame data from the ECU when faults are present Main Menu Two pages that list seven action items Five are avai...
Страница 20: ...st High Temperature Lamp Red icon displays during active DPF regeneration when the DPF outlet temperature is greater than 450 C and post engine fuel injection is occurring Diesel Particulate Filter La...
Страница 21: ...t the soft key under DPF Commands Select the soft key under DPF Commands and the soft key options will display three soft key options Return Main Menu Inhibit Regen default or Un inhibit Regen Note Th...
Страница 22: ...on two screens using the Up Down soft keys to maneuver the cursor to the action item you want then press the soft key under the circle 1 Gauges Main Menu default screen 2 Diagnostics 3 System Informa...
Страница 23: ...s the controller requests DM2 stored trouble codes not active warning or faults from the ECU Each diagnostic is shown with the appropriate information Suspect Parameter Number SPN Failure Mode Indicat...
Страница 24: ...cursor next to the action item Colors Set your preference for day or night vision by using the soft keys To exit the screen select the Main Menu soft key and then select the soft key Night Setting Pr...
Страница 25: ...s stop the cursor next to the action item Units Set your unit preference using the soft keys To exit the screen select the Main Menu soft key and then Select soft key USA Standard Metric kPa Metric Ba...
Страница 26: ...t will not come into contact with combustible materials During active regeneration the display panel will show the red status icon Engine Exhaust High Temperature Lamp Engine Exhaust High Temperature...
Страница 27: ...xample of message that requires down soft key Orange Regen Caution Screen 2 Cancel Parked Regeneration Click on the soft key This action cancels the regeneration process removes the pop up and takes t...
Страница 28: ...will appear Using the UP DOWN soft keys maneuver through the entire message and follow the instructional steps 7 Press the Request Regen soft key to start the Parked Regeneration During the regenerati...
Страница 29: ...N Continue to monitor surrounding areas during the process If unsafe conditions develop shut the unit off immediately Stop Regen Soft Key Parked Regeneration is complete when the controller screen sho...
Страница 30: ...tion to all messages on the controller for the safety of personnel and to prevent engine and property damage if DPF regeneration is needed Regen Level 1 Yellow Regen Level 3 Red Regen Level 4 Red Rege...
Страница 31: ...and through the slot on both footrests 4 Place a fender washer onto each screw underneath the footrest and secure with a lock nut 5 Remove the weight bar as necessary Spotlight 1 Loosen both spotlight...
Страница 32: ...xpansion purposes Refer to the engine manual for information on appropriate diesel fuels in normal and cold weather temperatures 5 Replace the fuel tank cap and secure Blade Guard WARNING DO NOT opera...
Страница 33: ...1 Fit the tapered mount on the back of the flange guard onto the tapered mount on the frame 2 Insert the lock pin through the hole on the tapered frame mount to secure the guard Flange Guard Installe...
Страница 34: ...left side of the saw Install the blade on the side preferred or most appropriate for the cutting task 1 Select a blade size and type Remember to check the blade for damages and discard as necessary N...
Страница 35: ...rds 26 and up from the guard hinge and pivot the front of the blade guard 180 fully upward to gain access to the blade For larger heavier guards that are positioned too high up and are unsafe to pivot...
Страница 36: ...1 Insert the key into the ignition and turn it to RUN leave the key in this position until the main menu appears on the display then turn the key to Start and release when the engine starts Note If t...
Страница 37: ...embly directly in front of the operator on the CC7574DK and on the right hand side of the frame lift assembly on the CC7574DD Blade Lowering Speed Valve CC7574DK Blade Lowering Speed Valve CC7574DD Wa...
Страница 38: ...and one string line up against the front side of the blade Holding the string ends in one hand tension the lines out toward the front pointer rod Tensioned String Line 7 Adjust the pointer rod to plac...
Страница 39: ...be reset every time the blade is lowered back into the cut If the auto water feature is functioning in reverse water goes off when blade is lowered into cut rotate depth indicator 360 degrees to reset...
Страница 40: ...ue cutting until the blade is aligned within the cut 3 Continue the step cut process using the blade depth stop if preferred to reach the maximum depth DO NOT cut any deeper than required Finishing a...
Страница 41: ...ar Replace or tension as necessary Clean the air cleaner see engine manual Check and clean the water filter strainer at water valve fitting Clean the radiator and wipe down the cooling fan Drain the u...
Страница 42: ...ntrol Lever Adjusting the Lever Tension Adjust the tension felt in the speed control lever when moving the lever forward and backward to the desired setting as necessary 1 Remove the 4 M10 1 5 hex hea...
Страница 43: ...o the blade shaft 3 Apply Loctite 262 red or an equivalent to the setscrew threads 4 Tighten the setscrew s into the back of the inner flange to secure Removing the Inner Blade Flange 1 Remove the set...
Страница 44: ...ground 2 Pry the hubcap off the wheel using a screwdriver or pry bar 3 Remove all four lug nuts from the wheel 4 Remove the wheel and place a new wheel onto the wheel hub 5 Replace the lug nuts and ti...
Страница 45: ...into the cylinder rod end mount and isolator mount tube 2 Fit the clevis pin through the cylinder rod end mount and cylinder rod end Secure in place with the hairpin cotter 3 Fit the second clevis pi...
Страница 46: ...ree acid resistant grease to grease the battery clamps and terminals Carefully place the battery back into the battery box 7 Reconnect the positive cable lead to the positive battery terminal Note Alw...
Страница 47: ...ensure enough air volume is present for coolant expansion 3 Replace the coolant expansion tank cap and tighten to secure Coolant Expansion Tank CC7574DD Changing the Radiator Fluid CC7574DK Change the...
Страница 48: ...Ensure the engine is cool 2 Slowly remove the radiator cap Note Remove the radiator cap only when it feels cool to the touch and always open it slowly to relieve any built up pressure 3 Open the air...
Страница 49: ...3 Wipe down the sealing surface with a clean cloth and use clean oil to lightly oil the filter gasket 4 Fill new filter with SAE15W 40 oil Remove bracket to allow attachment of filter in vertical pos...
Страница 50: ...id level from the sight glass 6 Remove the fill cap and add Synthetic ATF fluid to the lower gearbox to at least half full view level through sight glass 7 Replace the fill cap and retighten to secure...
Страница 51: ...On one side of the saw place a straightedge against the edge of the upper or lower sheave Adjust either sheave to align the outside edge of both sheaves 3 Place two setscrews into the setscrew holes i...
Страница 52: ...xceed the manufacturer s tension settings 8 Tighten the nut on both blade drive belt tension bolts down to the engine foot 9 Retighten the two engine cradle screws In Line Fuel Filter Change the in li...
Страница 53: ...il filter should be changed when the oil is changed Refer to Engine Manual for Oil Filter Specifications Oil Drain Hose 1 Remove Hydraulic lift pump cover 2 Remove oil drain hose from behind lift pump...
Страница 54: ...n the filter a maximum of 40 psi or 2 75 bar 5 Inspect the inside of the air cleaner housing and the end cover for debris and wipe them down with a damp cloth as necessary DO NOT use compressed air to...
Страница 55: ...cover onto the air cleaner housing 9 Push the tab in on the air cleaner housing end cover to secure Storing Complete the tasks listed below prior to storing the saw for longer time frames Drain the wa...
Страница 56: ...umbers Record the saw s serial number below for future reference and customer service purposes Serial Number Record the engine s model and serial numbers below for future reference and customer servic...
Страница 57: ...ill as necessary 7 Check transmission fluid level and fill as necessary 8 Check radiator coolant level and fill as necessary 9 Wipe down and clean all saw components to remove dust debris and slurry 1...
Страница 58: ...raise button Replace raise button Low hydraulic fluid Check hydraulic fluid level and fill as necessary 4 Saw will not lower Debris in lowering valve stem Inspect and clean stem Worn out battery Charg...
Страница 59: ...down warning will be displayed the next time the keyed is turned to the on position Coolant level is extremely low Fill the coolant system in accordance with the Adding Radiator Fluid procedure outlin...
Страница 60: ...blade from side to side Wrong blade Contact dealer manufacturer of blade 9 Short belt life Loose belts causing slippage Check and adjust belt tension Sheaves misaligned Use straightedge to check blad...
Страница 61: ...rete Sawing and Drilling Association www csda org The CSDA has many helpful concrete cutting publications available to members and non members 4 Association of Equipment Manufacturers www aem org The...
Страница 62: ..._____________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ___________________...
Страница 63: ..._____________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ___________________...
Страница 64: ...ts Elyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to have been defective in material or workmanship with expense for transportatio...
