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Deepstor

User Instructions

ISSUE 1

User Instruction

AUGUST 2003

Page 2

INSTALLATION DATA SHEET

Your installation has been designed around a pallet with the following characteristics.

Client:

Date of Installation:

Dexion

reference:

Block Ref. or Rack Area:

Pallet

Type:

Pallet

size:

x

mm.

Pallet handled on the:

mm face.

Load size (left to right)

mm.

Load size (front to back)

mm.

Any load overhang must be even on both sides.

Load Height:

mm.

Pallet Load:

Kg maximum.

FLT

Widest

Part

mm

FLT

Clearance

mm

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Содержание DEEPSTOR

Страница 1: ...DEEPSTOR DRIVE IN PALLET RACKING USER INSTRUCTIONS...

Страница 2: ...BLANK...

Страница 3: ...e sources and should not be used as the basis for operating these alternatives Whilst the utmost care is taken to ensure the accuracy of the data and design details shown within Dexion Australia Pty L...

Страница 4: ...Deepstor User Instructions ISSUE 1 AUGUST 2003 Page iv MANUAL AMENDMENT REGISTER DEEPSTOR USER INSTRUCTIONS Issue Amendment Date Issued Description Inserted By Issue 1 Aug 03 Original Issue...

Страница 5: ...CE 10 FLT CLEARANCE 11 LOADING UNLOADING THE SYSTEM 12 PICKING UP THE PALLET 12 CORRECT LOADING UNLOADING PROCEDURE SEQUENCE 12 APPROACHING AND ENTERING THE RACK 13 UNACCEPTABLE PALLET HANDLING 13 NEV...

Страница 6: ...tents AUGUST 2003 Page vi DAMAGE INSPECTION FRAMES 26 DAMAGE INSPECTION RACK OUT OF PLUMB 27 RISK ASSESSMENT 28 GREEN RISK 28 ORANGE RISK 28 RED RISK 28 DAMAGE ACTION PROCEDURE FLOWCHART 29 TYPICAL CA...

Страница 7: ...let thus providing good density of storage within a given area Pallets are retrieved sequentially in reverse order with the truck entering the rack to access the pallets at the rear of the installatio...

Страница 8: ...et with the following characteristics Client Date of Installation Dexion reference Block Ref or Rack Area Pallet Type Pallet size x mm Pallet handled on the mm face Load size left to right mm Load siz...

Страница 9: ...will have been specifically selected to meet the individual load requirements of each rack It is important that these are not exceeded and that the rack is not altered without consultation Installatio...

Страница 10: ...l where the pallets are stored on pallet rails Pallet Rails Horizontal supports either side of a lane to support pallets at raised levels Support Arms Cantilever brackets that attach to the rack uprig...

Страница 11: ...The orientation of pallet is important Note the direction of pallet entry and ensure that pallet is supported by pallet rails on the sides parallel to the entry direction That is along the bearer len...

Страница 12: ...t by the customer support the pallet along its edge as Deepstor does a little off the ground and load with 25 overload for at least 24 hours If the pallet doe not deflect more than pallet span 100 aft...

Страница 13: ...ralian Chep Wooden Pallet 1165x1165x145 Pallet Self Weight 40Kg Timber Hardwood The Australian standard pallet has a square base of 1165mm W x 1165mm D with a maximum height H of 150mm The minimum cle...

Страница 14: ...Deepstor User Instructions ISSUE 1 User Instruction AUGUST 2003 Page 8...

Страница 15: ...on of the handling equipment Secondly they should trained in the use of this type of storage system and have a copy of these guidelines available to them DAMAGE TO STORAGE EQUIPMENT The USER is respon...

Страница 16: ...hang should be even on both sides of the pallet LOAD WITHIN THE LANE The fork lift truck should deliver the pallet squarely and centrally within the storage lane LOAD BEARING ON THE PALLET RAIL When t...

Страница 17: ...ARANCE To minimize unnecessary forces induced on the rack by a forklift truck during its operation it is essential that a minimum clearance of 75mm on either side of the widest part of the truck and a...

Страница 18: ...quare to the forks any misalignment of the pallet on the forks can t be corrected during the placement sequence and results in badly placed pallets within the system Misalignment also increases the ef...

Страница 19: ...practice to Nudge one pallet with another in an attempt to move or re align loads Drag or slide pallets on or against the pallet rails or structure Position or locate a pallet by nudging the one behin...

Страница 20: ...ce to the lane Reduce any tilt on the mast and raise the pallet to the required storage level ensuring the pallet is still central between the pallet rails Step 6 Drive slowly into the storage lane to...

Страница 21: ...ensuring the truck is still central between the pallet rails Step 3 Drive slowly into the lane up to the desired pallet location Stop the truck just clear of the load and adjust the forks if required...

Страница 22: ...occur when the rack has either been loaded or unloaded out of sequence The correct sequences are detailed on the previous two pages Adopting these sequences ensures the racks are loaded progressively...

Страница 23: ...d the rack need cleaning either as part of a routine or as a result of a spillage the following guidelines should be observed The clean should comprise of a wipe down with a damp cloth using if requir...

Страница 24: ...epair possible damage through incorrect operation The system should be regularly inspected Under NO circumstances should any attempt be made to alter the rack structure RACK SAFETY OFFICER REPORTING P...

Страница 25: ...e physical emptying of random bays in order to carry out a more detailed inspection It should also be used to check that items already identified as Red Risk have been isolated with the necessary acti...

Страница 26: ...or until ultimately a collapse could occur at normal working load It is important the user is aware of this situation and understands the need to monitor the racking carefully to ensure any damage is...

Страница 27: ...AGE If the racking is damaged it should be reported immediately to ensure the necessary precautionary actions are taken REPLACE DON T REPAIR Repair of damaged rack components is not recommended Any co...

Страница 28: ...in should pass through the lock hole in the arm and through the top of the slot in the upright Damage upright slot The safety lock pin may damage the top of an upright slot if the arm has been raised...

Страница 29: ...sing a large washer may be adequate If tearing of the hole occurs do not reuse the hole as repositioning of the fixing hole will be required Rail Damage Replace the rail when damage occurs due to buck...

Страница 30: ...earing replace the fixing immediately When damage on fixing occurs often the fixing holes on both pallet rail and splice are also damaged Since the splice is a crucial element in the rail it is recomm...

Страница 31: ...the upright slots or hole on the brace or both are badly damaged A replacement of damaged brace and upright is recommended Brace Looseness Due to slight impacts or movement of the rack over a period...

Страница 32: ...jected to tears and splits should always be replaced Method of measuring damage 1 A 1000mm steel straight edge is placed against the flat surface on the concave side of the damaged component such that...

Страница 33: ...MB Due to an impact e g fork truck collision a rack may be out of plumb by a certain amount A recommended maximum amount of out of plumb for a rack in an unloaded condition both along the aisle and ac...

Страница 34: ...k should be off loaded for repair without further delay The USER company must have a method of isolating such racks to ensure that they do not come back into use until the necessary repairs have been...

Страница 35: ...removed Record the extent of the damage and re assess at the next inspection but within 12 months Immediately off load all affected bays of racking and repair damage before re use The necessary repair...

Страница 36: ...cient operating clearances around the stored pallet Good management Operational procedures material flow around the warehouse avoidance of traffic bottlenecks reporting procedures training of warehous...

Страница 37: ...Deepstor User Instructions ISSUE 1 User Instruction AUGUST 2003 Page 31 BLANK...

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