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                                                              © 2013 Finishing Brands UK Ltd.

 

 

INSTALLATION 

For maximum transfer efficiency, do not use more 
pressure than is necessary to atomise the material 
being applied. 

NOTE: when using the H1, HVLP 

setup do not exceed 2 bar inlet pressure. 

 

1. 

Connect the gun to a clean, moisture and oil free 
air supply using a conductive hose, of at least 8 
mm I.D. 

 

NOTE 

Depending on hose length, larger I.D. hose may 
be required. Install an air gauge at the gun 
handle. When gun is triggered on, adjust 
regulated pressure to 2.0 bar. Do not use more 
pressure than is necessary to atomise the 
material being applied. Excess pressure will 
create additional overspray and reduce transfer 
efficiency. 

NOTE 

If quick connect couplings are required, use only 
high flow quick connects approved for HVLP 
use. Other types will not flow enough air for 
correct gun operation. 

NOTE 

If an air adjusting valve is used at the gun inlet, 
use DGIPRO-502-BAR Digital Gauge. Some 
competitive adjusting valves have significant 
pressure drop that can adversely affect spray 
performance. The DGIPRO Digital Gauge has 
minimal pressure drop, which is important for 
HVLP spraying. 

 
2.  Attach the gravity feed cup to the material inlet. 

NOTE 

Before using the gun, flush it with solvent to 
ensure that the fluid passages are clean. 

 

OPERATION 

1.  Mix 

coating material to manufacturer’s

 

instructions and strain material. 

2.  Fill the cup to no more than 20 mm from the top 

of the cup. DO NOT OVERFILL. 

3.  Attach Cup Lid. 
4.  Turn fluid adjusting knob (18) clockwise to 

prevent fluid needle movement. 

5.  Turn spreader valve adjusting knob (23) counter 

clockwise to fully open. 

6.  Adjust inlet air pressure to 2.0 bar. 
7.  Turn fluid adjusting knob counter clockwise until 

first thread shows. 

8.  Test spray. If the finish is too dry, reduce airflow 

by reducing air inlet pressure. 

9.  If finish is too wet, reduce fluid flow by turning 

fluid adjusting knob (18) clockwise. If atomisation 
is too coarse, increase inlet air pressure. If too 
fine, reduce inlet pressure. 

10.  The pattern size can be reduced by turning 

spreader valve knob (23) clockwise. 

11.  Hold gun perpendicular to surface being 

sprayed. Arcing or tilting may result in uneven 
coating. 

12.  The recommended spray distance is 150-200 

mm. 

13.  Spray edges first. Overlap each stroke a 

minimum of 75%. Move gun at a constant speed. 

14.  Always turn off air supply and relieve pressure 

when gun is not in use. 

 

PREVENTIVE MAINTENANCE & 
CLEANING 

To clean air cap and fluid nozzle, brush exterior with 
a stiff bristle brush. If necessary to clean cap holes, 
use a broom straw or toothpick if possible. If a wire or 
hard instrument is used, extreme care must be used 
to prevent scratching or burring of the holes which 
will cause a distorted spray pattern.  
 
To clean fluid passages, remove excess material 
from cup, then flush with gun wash solution. Wipe the 
gun exterior with a dampened cloth. Never 
completely immerse in any solvent or cleaning 
solutions as this is detrimental to the lubricants and 
life of the spray gun. 

NOTE 

When replacing the fluid nozzle or fluid needle, 
replace both at the same time. Using worn parts can 
cause fluid leakage. See page 13, Chart 2. Also, 
replace the needle packing at this time. Torque the 
fluid nozzle to 18

20 nm. Do not over tighten. 

 

CAUTION 

To prevent damage to fluid nozzle (8) or fluid 
needle (15), be sure to either 1) pull the trigger 
and hold while tightening or loosening the fluid 
nozzle, or 2) remove fluid adjusting knob (18) to 
relieve spring pressure against needle collar. 
 

CAUTION 

IMPORTANT

  the  Gravity  cup  is  made  from 

special  anti-static  materials,  but  it  still  important 
to avoid generating static charges. The Cup must 
not  be  cleaned  or  rubbed  with  a  dry  cloth  or 
paper.  It  is  possible  to  generate  a  static  charge 
by  rubbing  which,  if  discharged  to  an  earthed 
object could create an incendive spark and cause 
solvent  vapours  to  ignite.  Only  use  a  dampened 
cloth  or  antistatic  wipes  if  manual  cleaning  is 
required within a hazardous area. 
 

 

 

 
 

Содержание GTi-HD

Страница 1: ...SB E 2 451 ISS 05 Technical Bulletin HD range of Gravity Spray Guns ...

Страница 2: ...nical Data 4 Safety Precautions 5 Parts List 6 Exploded parts View 7 Installation Operation Preventive Maintenance Cleaning 8 Parts Replacement Maintenance 9 A Servicing Air Valve 9 B Replacing Air Valve 10 C Needle Packing Fluid Insert Spreader Valve Assembly 11 D Spray Head Seal 12 E Chart 1 Air Caps Chart 2 Fluid Nozzles Fluid Needles 13 Troubleshooting Possible Problems in Operation 14 Accesso...

Страница 3: ...2 Nozzle Alternatives are 1 3 or 1 4 For the PRi HD Primer Spray gun the ordering code is e g PRIHD P1P 16 where P1 P1 Aircap P PRIMER Gun 16 1 6 Nozzle Alternatives 1 4 1 8 2 0 or 2 5 Operational Description This GTi HD Spray Gun is a professional quality gun designed with both high volume low pressure HVLP technology or EPA compliant Trans Tech technology The PRi HD Primer Spray Gun uses only Tr...

Страница 4: ...t other cup systems 1 7 C C ergonomic good looking durable easy to clean 8 I 7 1 9 1 6S 15 5 7 static S F C 6 A C operation 18 0 4 T CC C 1 C 9 pressure drop T CC S 9 S C 14 borne applications M aluminium A 7 7 I 7 T CC S S S R S C 7 7 S S S 7 A S T CC I 7 C7 S 7 Air Cap Retaining Ring Knobs S S 7 R60 BD E H J S ction U 1 L S6 1 L 6S N S I 6 61 P 12 1 5 I 6 R 6 R1 T Tech T1 T2 and P1 with gun trig...

Страница 5: ...ng If in doubt contact your material tu pih The use of respiratory hlkinkp i i up siqk pt hinlssiqviv ok o kpsit mi k i lj i up siqk sutk zi nls okpz i pkm kmi sokihpo zipqr t ho iv Always wear eye protection when spraying or cleaning the spray gun Gloves must be worn when spraying or cleaning the equipment hopqpqr ihtlqqi tmlu v zi rp iq ovi uoki khopqpqr pq kmi toji uti lj t ho pqr i up siqk M i...

Страница 6: ...40 K 1 12 C S 1 3 ID Ring Kit 4 Colours S 26 K4 1 13 C 1 6 411 1 1 C 9 S S 6 K 1 5 ª 007 K5 1 15 S 2 p13 1 8 R 1 18 S C 1 V 1 1 S C 6 1 4 1 14 F C 1 S 1 1 F C 7 Spring Pad Kit 6 3 K 1 5 S 41 K 1 2 C 2 51 501 1 21 S 1 52 0 A d kit of 5 2 K5 1 22 S S 2 53 402 1 23 S Adjusting Knob 1 5 1 2 S 6 2 55 6 5 K5 1 25 S Assembly 6 402 1 58 S T l 1 28 6 A C 1 5 T S6 8 K2 1 2 6 A C S C 1 54 S S A S 405 5 1 24 ...

Страница 7: ... 013 Finishing Brands UK Ltd 7 ...

Страница 8: ...nob 18 clockwise If atomisation is too coarse increase inlet air pressure If too fine reduce inlet pressure 10 The pattern size can be reduced by turning spreader valve knob 23 clockwise 11 Hold gun perpendicular to surface being sprayed Arcing or tilting may result in uneven coating 12 The recommended spray distance is 150 200 mm 13 Spray edges first Overlap each stroke a minimum of 75 Move gun a...

Страница 9: ...g 7 7 CLEAN a Remove all paint build up See fig 8 b The 4 poppet holes must be clear See fig 9 c Stem must be free to float in poppet See fig 10 d Stem must slide through cage bore with slight resistance due to seal e Rear seal must look clean and in position in the bore See fig 6 f If any of the above cannot be rectified replace the air valve See Replacing Air Valve p10 8 Replace spring ensuring ...

Страница 10: ...ce Tool 56 See figs 18 19 6 Clean air valve bores in gun body with the brush supplied in the kit 7 Place new rear seal onto Service tool 56 grooves must fit in service tool form See fig 20 8 Push rear seal firmly into hole up to shoulder using Service tool See figs 21 22 9 Insert new spring ensuring the end with the plastic bearing pad goes in first See fig 17 10 Insert air valve assembly into gun...

Страница 11: ...nd then tighten See figs 30 and 31 19 Insert fluid needle all the way into gun body seating in fluid nozzle See fig 34 20 Insert needle spring spring pad and fluid adjusting knob See figs 28 27 Reinstall trigger See figs 25 26 21 Trigger gun fully and screw in fluid adjusting knob until it stops Back it off 1 2 turn and gun will have full needle travel 22 Trigger gun several times to verify correc...

Страница 12: ...g ring See fig 47 9 Place a new Spray Head Seal onto the front of the gun making sure the flat on the seal is aligned with the flat in the gun See fig 48 10 Fit the Front Plate onto the Spray Head fit Spray Head to the Gunbody ensuring the flat on the underside of the Spray Head locates with the flat in the Gun Body Fit Fluid Nozzle Air Cap and Retaining Ring Torque the Fluid Nozzle to 18 20 nm Do...

Страница 13: ...K 6 I6 210 16 K 6 I6 210 18 K 6 I6 210 20 K 6 I6 210 25 K NOTE When replacing the fluid nozzle or fluid needle replace both at the same time Torque to 18 20 nm 13 15 ft lbs Don t over tighten the fluid nozzle Use SN 28 10mm Spanner supplied with the gun and check with a torque wrench IMPORTANT NOTE The GTI HD and PRI HD tips and aircaps ARE NOT INTERCHANGEABLE between the 2 models Any attempt to f...

Страница 14: ...ruction is on the air cap O A F hole opening washing with solvent 2 If the defect is not inverted it is on the nozzle Clean nozzle If problem persists renew nozzle R centre S F too low Atomising pressure too low Material too thick T A a correct pattern Increase pressure Thin to correct consistency S patter ir pressure too high Fluid adjusting knob turned in far Spreader adjusting valve set too C O...

Страница 15: ...nce S O V F C use larger nozzle sizeO A C packing nut 6 A C O O A C C C fluid needle worn or damaged C nozzle dirty or stuck in needle packing V C needle or fluid O nozzle and fluid O O Replace nozzle and fluid O C A C from bottom of cup C O Cup fluid inlet seat dirty T C Clean C T flow Material too thin C 7 C too slow T fluid adjusting knob clockwise or switch to smaller nozzle fluid needle size ...

Страница 16: ...ng Brands UK Limited 400 Capability Green Luton Bedfordshire LU1 3AE UK Registered in England No 07656273 Vat No GB 113 5531 50 É ÊBBËÌÍÊB 0 6 0 C Pressur C 0 I6 502 B S 50 F S SN 406 8 N C Cups pack of 50 N 1 K50 T 0river 1 4 bore rubber air hose with fittings R 6065 S6 H 6065 6S C 6 A Î0 C N6 463 C 5 1 K3 N6 S N6 60 K3 T 0 S6 8 K2 Ï This product is covered by Finishing Brands UK Limited one year...

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