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MG5-OLSTAT-3A       6/18/99

General  Manual

Oil Lubricated Single Stage Stationary

Air Compressors

SAFETY  GUIDELINES  -  DEFINITIONS

Information  for  preventing  damage  to

equipment.

This manual contains information

that is important for you to know

and understand. This information

relates  to  protecting 

YOUR

SAFETY

  and 

PREVENTING

EQUIPMENT  PROBLEMS

.  To

help  you  recognize  this  informa-

tion,  we  use  the  symbols  to  the

right. Please read the manual and

pay attention to these sections.

URGENT  SAFETY  INFORMATION  -  A  HAZARD

THAT WILL CAUSE SERIOUS INJURY OR LOSS

OF  LIFE.

Information  that  you  should  pay

special  attention  to.

IMPORTANT  SAFETY  INFORMATION  -  A

HAZARD THAT 

MIGHT 

CAUSE SERIOUS INJURY

OR  LOSS  OF  LIFE.

Call our

 Toll Free Number 1-800-888-2468, Ext 2

, to obtain the location of the nearest Authorized Service

Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:

• Model number of your product

• Part number and description of the item you wish to purchase

Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.

TABLE OF CONTENTS

SAFETY GUIDELINES ...........................................

1

WARRANTY STATEMENT .....................................

2

WARNING CHART ................................................. 3-4
SPECIFICATIONS .................................................

5

GLOSSARY ............................................................

5

DUTY CYCLE .........................................................

5

GENERAL INFORMATION ....................................

5

ON-RECEIPT  INSPECTION ..................................

5

DESCRIPTION OF OPERATION ...........................

6

INSTALLATION AND

BREAK-IN  PROCEDURES ................................... 6-9

Location of Air Compressor .................................

6

Anchoring Methods .............................................

6

Verticle Units ........................................................

6

Voltage and Circuit Protection .............................

7

Lubrication and Oil ...............................................

7

Additional Regulators and Controls ....................

7

Break-in Procedures ............................................

7

Wiring  Instruction ................................................

7

Piping ...................................................................

8

OPERATING PROCEDURES ................................

9-10

Daily Start-Up Checklist ...............................

9

Normal Operation .........................................

9-10

MAINTENANCE .....................................................

10

Routine Maintenance Schedule ....................

10

SERVICE  INSTRUCTIONS ................................

11-12

Air Filter - Inspection and

Replacement ........................................................

11

Oil - Checking and Changing ..............................

11

Check Valve - Inspection and

Replacement ........................................................

11

Safety Valve - Inspection and

Replacement ........................................................

11

Belt Replacement .................................................

11

Belt Guard - Removal and Installation .................

11

Adjusting Belt Tension .........................................

12

Pressure Switch - Replacement ...........................

12

Motor Overload Protector - Reset ........................

12

Pulley and Flywheel - Alignment ..........................

12

Servicing Intake and Exhaust Valves ....................

12

STORAGE ...............................................................

12

TROUBLESHOOTING GUIDE ...............................

13-15

Available from Allparts Equipment and Accessories - 1-877-475-5660 - www.allpartsinc.com

Содержание IRC5E60VAD

Страница 1: ...ption of the item you wish to purchase Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work TABLE OF CONTENTS SAFETY GUIDELINES 1 WARRANTYSTATEMENT 2 WARNING CHART 3 4 SPECIFICA...

Страница 2: ...ovides on site service calls for service call arrangement If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center the purchaser should contact DeVilbiss Air...

Страница 3: ...SPECIFIC OPERATING PRESSURES NEVER MAKE ADJUSTMENTS OR PARTS SUBSTI TUTIONS TO ALTER THE FACTORY SET OPERATING PRESSURES FOR ESSENTIAL CONTROL OF AIR PRES SURE YOU MUST INSTALL A PRESSURE REGULATOR A...

Страница 4: ...WIRING OR REPAIRS RE QUIRED ON THIS PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CEN TER PERSONNEL IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES MAKE CERTAIN THAT THE ELECTRICAL CIRCUIT...

Страница 5: ...suse because the air compressor is undersized for the required air demand Maximum compressor pumping time per hour is 30 minutes You have purchased an air compressor unit consisting of an aluminum 2 c...

Страница 6: ...ter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance AirCompressorPump Tocompressair thepistonsmovesupand...

Страница 7: ...k in instructions are not closely followed Break in Procedures Wiring Instructions Perform electrical wiring according to the following instructions Install the compressor outfit as close to the main...

Страница 8: ...be installed between the air discharge valve outlet and main air distribution line to allow for vibration To remove dirt oil and water install a separator in the main distribution line Install separa...

Страница 9: ...compressor to over work resulting in premature breakdown or unsatisfactory performance 4 Check for any unusual vibration and noise 5 Check for oil leaks Correct any leaks found Compressed air from the...

Страница 10: ...r compressor can now be stored NOTE If the drain cock valve is plugged release all air pressure The valve can then be removed cleaned and reinstalled DRAIN TANK DAILY WATER WILL CONDENSE IN THE AIR TA...

Страница 11: ...ly and that the spring holds the disc in the upper closed position The check valve may be cleaned with a solvent 5 Apply sealant to the check valve threads Reinstall the check valve turn clockwise DO...

Страница 12: ...S NECESSARY THE SAME RATED SWITCH MUST BE USED CONTACT A DEVILBISS AIR POWER AUTHORIZED SERVICE CENTER FOR REPLACEMENT Motor Overload Protector Reset The motor has a manual thermal overload protector...

Страница 13: ...itch Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER TIGHTEN A defective check valve results in a con stant air leak at the pressure release valve...

Страница 14: ...on inside pressure switch and motor terminal box area 1 Check fuse box for blown fuse and re place if necessary Reset circuit breaker Do not use a fuse or circuit breaker with higher rating than that...

Страница 15: ...See Pulley and Flywheel Alignment section on page 12 Adjust belt tension See Belt Replace ment section on page 12 Add oil to top of fill hole in base If there is an excessive amount of pressure drop w...

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