A STEP AHEAD
6
A STEP AHEAD
7
Material Specifications
HD30 Plug
Shell: Aluminum
Coupling Ring: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HD30 Receptacle
Shell: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HD/HDP Mounting Hardware
Panel Nut: Aluminum, Plastic
Lockwasher: Spring Steel - Tin over Nickle
Solid Contacts
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Sealing Plugs
Thermoplastic: Size 20 thru 8
Elastomer: Size 4
Performance Specifications
Temperature
Operating at temperatures from -55
0
C to + 125
0
C.
Continuous at rated current
Durability
No electrical or mechanical defects after 100 cycles of
engagement or disengagement.
Physical Shock
No unlocking unmating or other unsatisfactory result during
or after 50 g’s in each of three mutually perpendicular planes.
No electrical discontinuities longer than 1 microsecond.
MIL-STD 202. Method 213, Condition “C”.
Contact Current Rating @ 125
0
C
(continuous)
Contact Size
Max. Current
#20
7.5 amps
#16
13 amps
#12
25 amps
#8
60 amps
#4
100 amps
Insulation Resistance
1000 megohms min. at 25
0
C.
HD/HDP Series Connector Features
Deutsch HD/HDP Series environmental connectors offer the
advantages of decreased costs and upgraded performance.
Designed to withstand years of abuse, the Deutsch HD/HDP
Series is setting the pace in the Heavy Equipment Industry. Key
features common to the HD/HDP Series are itemized below.
I. Contacts
A. Solid copper alloy construction withstands continuous
current overload without degradation.
Cost effective stamped and formed contacts provide
high reliability and low cost.
B. Range of contact and acceptable wire sizes
1. Size #4 AWG 6 (13.0 mm
2
)
2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm
2
)
3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm
2
)
4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm
2
)
5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm
2
)
C. Closed entry socket contact design assures positive
conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of
bending.
II Inserts
A. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”.
B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the
shoulder of the contact.
C. Interfaces
1. Lead-ins on socket interface properly align bent pins.
2. Hard plastic prevents pins from penetrating dielectric
material.
D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20).
2. Fourteen in shell size 24 (HD30 or HDP20).
*See Page 9
HDP20 Plug
Shell: Thermoplastic
Coupling Ring: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone Rubber
HDP20 Receptacle
Shell: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
E. Redundant wire seals prevent contamination from
entering from rear of connector.
F. Sealing plug to fill unused cavities to keep
environmental sealing characteristics intact.
III. Shell
A. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20)
has same features (item C).
B. Positive shell keying prevents mismating.
C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast
assembly.
2. Coupling ring designed to insure proper
environmental sealing with minimum mating
forces.
3. Audio and visual indications of positive locked
condition.
D. Available in a straight plug and single hole mounting
receptacle for easy installation to structure.
IV. Application Tooling
A. Standard crimp tool or semi-automated, high-speed
crimping tool is available.
1. Fast, reliable, uniform results.
2. Simplified procedures mean that only average skill
is required for assembly.
3. No soldering heat means:
a. No chance of heat damage to parts.
b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate
hidden internal insert damage.
1. Removal tool designed to break rather than injure
connector.
2. Dielectric tool construction prevents shocks to
personnel.
Vibration
Maintains continuity and exhibits no mechanical or
physical damage during or while subject to a sinusoidal
vibration, having an amplitude of .060 inches double
amplitude and the frequency varied linearly between
limits of 10 to 2000 to 10 Hz with a maximum force
of 20g’s. No electrical discontinuities longer than 1
microsecond.
Moisture Resistance
Water does not penetrate seals when submerged in 3
feet of water.
Corrosion Resistance
Connectors show no evidence of corrosion after
exposure to 48 hours of salt spray per MIL-STD 1344
method 1001.
Fluid Resistance
Connectors show no damage when exposed to most
fluids used in industrial applications.
Dielectric Withstanding Voltage:
Current leakage less than 2 milliamps at 1500 VAC.
Crimp Tensile Strength: (Solid & Stamped)
#20
Size
Contacts
20 lbs.
#16
Size
Contacts
25 lbs.
#12
Size
Contacts
70 lbs.
#8
Size
Contacts
90 lbs.
#4
Size
Contacts
300 lbs.
Stamped & Formed Contact
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
HD30 & HDP20 Series
Technical Manual
HD30 & HDP20 Series
Technical Manual
CONTACT RESISTANCE
CONTACT
SIZE
WIRE GAUGE
AWG(mm
2
}
Test Current
(Amps)
Resistance (mV)
Solids
Resistance (mV)
Stamped & Formed
18
(.80)
16
(1.0)
20
(.50)
16
(1.0)
20
7.5
60
100
13
60
100
13
60
100
7.5
60
100
7.5
60
100
10
60
100
16
20
(.50)
14
(2.0)
18
(.80)
7.5
60
100
14
(2.0)
12
(3.0)
12
18
60
100
25
60
100
8
4
8
(8.60)
10
(5.60)
60
N/A
60
N/A
6
(13.0)
60
N/A
60
60
100
A STEP AHEAD
8
(Consult factory for options and special
modifications available.)
PART NUMBERING SYSTEM
HD X 36 - 24-21 SN - XXX
Special Modifications
-072 = Threaded adapter
-059 = Cable clamp/adapter
Wire Seal Options
N = Normal position and wire seals
(Green Ring)
T = Thin wall wire seals option (Grey
Ring)
E = Extra thin wall seal (Blue Ring)
Designates Deutsch Heavy
Duty Cylindrical Connector
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
B = Breakaway plug option
N= Non-environmental option
Type
3 = Standard Commercial - Bulk packed
without contacts or accessories
4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware
and removal tool
Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
PART NUMBERING SYSTEM
HDP 26 - 24-21 SN - XXXX
Special Modifications
-L015 Threaded Adapter
-L017 Backshell Adapter
Designates Deutsch Heavy
Duty Plastic Connector
Type
2 = Standard Commercial - Bulk
packed without contacts or
accessories
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
N = Normal postion and wire seals (Green Ring)
T = Thin wall wire seals option (Grey Ring)
E = Extra thin wall wire seals (Blue Ring)
Deutsch HD30 Series contacts, sealing plugs and tooling are
specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
HD30 & HDP20 Series Insert Arrangements
All insert arrangements show socket rear insert.
HD30 & HDP20 Series
Technical Manual
HD30 & HDP20 Series
Technical Manual
A STEP AHEAD
1
2
P
10
9
8
9
T
4
3
6
5
18-6*
2 size 4, 4 size 16**
N, E***
C
D
E
B
C
H
G
F
C
D
E
B
A
H
G
F
N
M
L
K
L
18-8
8 size 12
N, E
18-14
14 size 16
N, E, T
18-21
21 size 20
N
18-20
2 size16 & 18 size 20
N, E
S
U
R
Z
W
X
Y
V
14
3
4
2
12
1
6
8
10
5
13
9
11
7
S
G
A
F
P
C
J
L
D
H
R
M
N
K
E
B
6
8
1
7
17
4
10
3
5
9
18
14
15
11
16
2
13
12
24-9*
1 size 4, 2 size 8
& 6 size 12**
N, E***
24-14
1 size 4, 1 size 12
& 12 size 16
N, E
24-16
16 size 12
N, E
24-18
1 size 8, 3 size 12
& 14 size 16
N, E
X
J
B
H
V
E
M
D
F
L
W
R
S
N
T
3
G
P
A
U
C
K
17
6
7
5
27
24
20
9
14
23
28
13
21
26
16
G
10
2
3
8
1
15
22
4
29
11
12
25
19
18
24-19
6 size 12
& 13 size 16
N, E
24-21
4 size 12
& 17 size 16
N, E
24-23
23 size 16
N,T, E
24-29
4 size12, 19 size 16
& 6 size 20
E
17
6
7
5
27
24
20
9
14
23
28
13
21
26
16
10
2
3
1
15
22
4
30
11
12
29
19
18
8
31
1
25
24-31
31 size 16
T, E
20
9
7
5
27
24
17
6
14
23
28
10
21
26
13
16
2
3
1
15
22
4
32
11
12
29
19
8
30
25
33
31
18
35
34
9
7
5
+6
2
+3
1
4
8
24-34
12 size 12 &
22 size 20
N
20
9
7
5
27
24
17
6
14
23
28
10
21
26
13
16
2
3
1
15
22
4
32
11
12
29
19
8
30
25
33
31
18
24-33
33 size 20
N
24-35
3 size 16
& 32 size 20
N,E
24-91
2 size 8, 2 size 12
& 5 size 16
N,E
24-47
5 size16
& 42 size 20
E
* Arrangement
** Description
*** Rear Seal
1
2
4
7
14
13
11
3
6
5
15
16
17
18
19
20
12
1
2
10
4
7
14
13
11
9
8
3
6
5
15
16
17
18
19
20
12
21
19
9
2
8
17
5
11
4
6
10
18
14
15
12
16
3
7
13
1
W
K
B
X
U
E
M
D
F
L
V
S
N
T
H
G
P
A
R
C
J
Q
O
20
9
7
5
27
24
37
6
14
23
28
10
21
18
13
16
2
3
1
15
22
4
39
11
12
29
19
8
30
25
33
26
35
34
38
17
45
44
40
31
43
42
41
46
47
36
32
17
6
7
5
27
24
20
9
14
23
28
13
21
26
16
10
2
3
8
1
15
22
4
29
11
12 25
19
34
33
32
31
30
18
