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 11

 

 

 

3 OPERATION 

3.1 START-UP 

Before starting up the unit, be sure to check that the following 
items are in compliance: 

 

1. 

The electrical installation, the oil supply system, the 
venting system, combustion air supply and ventilation; 

2. 

The blower access door is in place and the blower rail 
locking screws are well tightened; 

3. 

The Blocked Vent Shut-Off (BVSO) is installed according 
to instructions (for chimney venting); 

4. 

The oil supply valve is open; 

5. 

The burner ‘’Reset’’ button is well pushed in or re-armed; 

6. 

The preliminary air adjustments on the burner

 comply 

with the technical specifications in this manual; 

7. 

The blower speed adjustments for heating and air 
conditioning are appropriate and according to the 
specifications in this manual; 

8. 

The blower start/stop delays are satisfactory; 

9. 

The thermostat of the room is in the heating mode and is 
set higher than the ambient temperature. 

 

 
To start the unit, turn the main electrical switch on.  
 

3.2 OPERATING

 

SEQUENCE 

OIL

 

HEATING

 

MODE

 

 

1. 

The W-R contact closes; 

2. 

The burner motor starts up to pre-purge the combustion 
chamber for a period of 10 to 15 seconds. During that time 
a spark is established on the electrodes; 

3. 

The solenoid valve opens and a flame is established. 
Shortly after, the electrodes cease to spark; 

4. 

Then the blower runs up to full speed. The delay depends 
on the adjustments that were made on the electronic 
board, which controls the blower motor. Refer to Sections 
2.11 and 2.12 above as well as the airflow tables for more 
details. 

5. 

When the call for heat is satisfied, the solenoid valve 
closes, the flame goes out and the burner motor stops 
(after post purge delay, if applicable). 

6. 

The blower stops shortly after the burner. The delay 
depends on the adjustments that were made on the 
electronic board that controls the blower. Refer to 
Sections 2.11 and 2.12 above as well as the airflow table 
for more details. 

 

Note: A detailed operating sequence of the oil burner is 
outlined in the instructions provided with the burner. 
 

3.3 CHECKS

 

AND

 

ADJUSTMENTS 

 

3.3.1 

Purging the oil line 

 

Open the bleed port screw and start the burner. Allow the oil to 
drain into a container for at least 10 seconds. The oil should 
flow absolutely free of white streaks or air bubbles to indicate 
that no air is being drawn into the suction side of the oil piping 

and pump. Slowly close and tighten the bleed screw. 
Once closed, the flame will light up. 
  

 

3.3.2 Pressure 

adjustment 

 

The oil pressure must be adjusted according to the 
Technical Specifications of this manual. An adjustment 
screw and a connection for a pressure gauge are located 
on the oil pump for that purpose. Also refer to the burner 
instruction manual. 
 

3.3.3 Combustion 

Check 

 

IMPORTANT

 

The heat exchanger metal surfaces may have oil and the 
baffle insulation also contains binders. These products will 
burn or evaporate when the unit operates for the first time. 
Because of this, the smoke reading may be inexact during 
the first minutes of operation. Therefore, the unit must 
operate during at least 60 minutes before taking any 
readings to adjust the combustion quality. Let the unit cool 
down before making any adjustments. 

 

IMPORTANT

 

The combustion check verification MUST be performed 
after the nozzle replacement or the burner cleaning. After 
these manipulations, the combustion parameters are 
necessarily modified. Refer also to the burner instruction 
manual.  

 
 

1. 

Drill a test hole in the flue pipe, approximately 18 
inches from the furnace breech. Insert the smoke test 
probe into the hole. For installation using a sidewall 
venting, use the orifice provided on the breech plate; 

2. 

From a cold start, let the unit operate for about 5  
minutes; 

3. 

Set the burner air setting until you have between 0 
and 1 on the Bacharach Scale (or a “trace”); 

4. 

Take a CO

2

 sample at the same test location where 

the #1 smoke reading was taken and make note of it. 
Example: 13.8% of CO

2

 or 2.5% of O

2

5. 

Adjust the burner air setting to obtain a CO

reading 

1.5% lower (or a O

2

 reading 2.0% higher) than the 

reading associated with the “trace” of smoke. 
Example: 12.3% of CO

2

 or 4.5% of O

2

6. 

This method of adjusting the burner will result in clean 
combustion (Bacharach smoke scale between 0 and 
a trace) and ensure the proper functioning of the 
system. The optimum CO

2

 level is around 12% to 

13% (or 3.5% to 5.0% of O

2

). 

 

3.3.4 

Draft Regulator adjustment 

 

On chimney installations only, a barometric draft regulator 
(supplied with the furnace) must be installed, in order to 
ensure proper draft through the furnace. The barometric 
damper must be mounted with the hinge pins in a 
horizontal position and the face of the damper vertical for 
proper functioning (see instructions included with the 
damper.) After the furnace has been firing for at least five 

Содержание OMF154L20A

Страница 1: ...FOR THE INSTALLATION SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE HOMEOWNER PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE Attention Do not tamper w...

Страница 2: ...NEY VENTING 8 2 8 COMBUSTION AIR SUPPLY AND VENTILATION 8 2 9 OIL TANK 9 2 10 DUCTING 9 2 11 SUPPLY AIR ADJUSTMENTS 4 SPEED MOTORS 9 2 12 SUPPLY AIR ADJUSTMENTS ECM VARIABLE SPEED MOTORS 10 2 13 INSTA...

Страница 3: ...urnace Dimensions 18 Figure 10 Wiring diagram 4 speed motor PSC 19 Figure 11 Wiring diagram variable speed motor ECM 20 Figure 12 Parts list with 4 speed motor PSC 21 Figure 13 Parts list with variabl...

Страница 4: ...formation such as the model and serial numbers of the furnace WARNING Installations and repairs performed by unqualified persons can result in hazards to them and to others Installations must conform...

Страница 5: ...designed for outdoor installation It must be installed in such a manner as to protect its electrical components from water Outdoor installation will lead to a hazardous electrical condition and to pre...

Страница 6: ...ground to minimize the risk of bodily harm if ever an electrical problem develops A green ground screw is supplied with the control box for that purpose The appliance must be installed in accordance...

Страница 7: ...lect nozzle sizes by working back from the desired flow rate at operating pressure and not the nozzle marking 2 5 2 Air and Turbulator Settings Before starting the burner for the first time adjust the...

Страница 8: ...of the cool down cycle If the test is not in line with the above call a QUALIFIED SERVICE TECHNICIAN 2 8 COMBUSTION AIR SUPPLY AND VENTILATION WARNING Poisonous carbon monoxide gas hazard Comply with...

Страница 9: ...indoor pools c Furnaces installed near chemical storage areas The installation must carefully be verified to ensure that the combustion air comes from outside 2 10 1 Air filter A properly sized air f...

Страница 10: ...ier on the HUM terminal It supplies 120 VAC electric power when the burner is in operation A 24 VAC signal can also be supplied from the W and C terminals on the blower electronic board to activate a...

Страница 11: ...ing drawn into the suction side of the oil piping and pump Slowly close and tighten the bleed screw Once closed the flame will light up 3 3 2 Pressure adjustment The oil pressure must be adjusted acco...

Страница 12: ...duct just outside the range of radiant heat from the heat exchanger 0 3 m 12 from the plenum of the main take off is usually sufficient 4 The temperature rise is calculated by subtracting the return...

Страница 13: ...exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9 Readjust the bu...

Страница 14: ...vice telephone Day Night Dealer name and address START UP RESULTS Nozzle Pressure lb po 2 Burner adjustments Primary air Fine air Drawer Assembly CO2 Smoke scale Bacharach Gross stack temperature F Am...

Страница 15: ...Canadian regulation 86 7 85 3 86 7 85 3 AFUE From ASHRAE 103 standard and US regulation 86 3 85 0 86 3 85 0 Volts Hertz Phase Rated current Amps Minimum ampacity for w ire sizing Amps Max fuse size Am...

Страница 16: ...ShortRun On Delay CFM Level Time Off Delay CFMLevel Time A 1 OFF 2 OFF 0 90 13 90 sec 31 30 sec 50 4 min B 1 ON 2 OFF 1 10 13 60 sec 31 30 sec 38 5 min C 1 OFF 2 ON ALL 13 90 sec 31 30 sec 56 5 min D...

Страница 17: ...OF FURNACE 1 5 08 cm 2 2 54 cm 1 5 08 cm 2 BOTTOM FURNACE 2 2 54 cm 1 3 5 08 cm 2 4 BACK FURNACE OPPOSITE SIDE OF THE BURNER 1 7 62 cm 3 7 62 cm 3 7 62 cm 3 PLENUM OR HORIZONTAL WARM AIR DUCT WITHIN...

Страница 18: ...18 Figure 9 Furnace Dimensions...

Страница 19: ...19 Figure 10 Wiring diagram 4 speed motor PSC...

Страница 20: ...20 Figure 11 Wiring diagram variable speed motor ECM...

Страница 21: ...21 Figure 12 Parts list with 4 speed motor PSC B500111A...

Страница 22: ...WIRE CHANNEL INT 30 B03829 BLOWER DIVIDER 31 B03838 BLOWER SLIDE One blower slide included 32 B03835 02 LATERAL BAFFLE 33 B03867 01 FILTER RACK KIT 34 B03828 FLOOR 35 B03855 02 SIDE PANEL ASSEMBLY LE...

Страница 23: ...23 Figure 13 Parts list with variable speed motor ECM B50112A...

Страница 24: ...NNEL INT 29 B03829 BLOWER DIVIDER 30 B03838 BLOWER SLIDE One blower slide included 31 B03835 02 LATERAL BAFFLE 32 B03867 01 FILTER RACK KIT 33 B03828 FLOOR 34 B03855 02 SIDE PANEL ASSEMBLY LEFT Panel...

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