background image

Depending of your cabinet size, this pipe length is either
1.5” or 6.75”. Connect this piece of PVC to the rubber
coupling over the induce draft blower. If this piece is not
installed properly, flue gases will circulate in the cabinet
and cause burner to shut off. (See Figure 12)
The exhaust pipe connection is a 2” female fitting. When
2” pipe is used, connect it directly to this fitting. When
3” pipe is used, connect a 2” to 3” coupling to this fitting
with a short piece of 2” PVC pipe. The inlet combustion
air connection is at the front right side of the top plate.
All exhaust piping must be installed in compliance with
Part 7, “Venting of Equipment,” of the latest edition of the
National Fuel Gas Code NPFA 54, 90A and 90B ANSI
Z223.1-, local codes or ordinances and these instruc-
tions:

• Provide the space with sufficient air for proper com-

bustion, ventilation, and dilution of flue gases using
permanent horizontal or vertical pipe(s) or open-
ing(s) directly communicating with the outdoors or
spaces that freely communicate with the outdoors.

• Insulate all vent runs through unconditioned spaces

where below freezing temperatures are expected
with 1" thick medium density, foil faced fiberglass
or equivalent Rubatex/Armaflex insulation.

(In

Canada per the vent manufacturer’s instructions)

• For runs where condensate could collect and

freeze, wrap the vent pipe with self-regulating, 3 or
5 Watt heat tape. The heat tape must be U.L./CSA.
listed and installed per the manufacturer’s instruc-
tions.

• All piping between the furnace and the roof or out-

side wall penetration is either 2" or 3".

The combustion air and exhaust terminations must be at
least 12” above grade. Use alternate horizontal termina-
tions when termination locations are limited and higher
snow levels are anticipated.
Ensure the location of the combustion air inlet with re-
spect to the exhaust vent terminal complies with Figure
13 and local codes.
Refer to the step bellow for proper installation:

1. Position the supplied 2” diameter pipe on the vent

collector and tighten the collar.

2. Apply venting flange gaskets on the venting flange.

3. For the exhaust vent, place the venting flange over

the 2” diameter pipe provided. Take good care to
glue the piece of PVC to the flange to avoid any
condensate leakage.

4. Align the screw holes in the flange with the dimples

in the casing.

5. Attach flange to the furnace with sheet metal

screws.

6. Repeat for the air for combustion pipe.

7. Install the remaining vent and combustion air pipes.

It is recommended that all pipes be cut, prepared,
and preassembled before permanently cementing
any joint.

8. Working from furnace to outside, cut pipe to re-

quired length(s).

9. Deburr inside and outside of pipe.

10. Chamfer outside edge of pipe for better distribution

of primer and cement.

11. Clean and dry all surfaces to be joined.

12. Check dry fit of pipe and mark insertion depth on

pipe.

13. Insert the combustion air pipe and vent into the

adapters.

14. Seal around the pipes with silicone or foil tape.

15. After pipes have been cut and preassembled, ap-

ply generous layer of cement primer to pipe fitting
socket and end of pipe to insertion mark. Quickly
apply approved cement to end of pipe and fitting
socket (over primer). Apply cement in a light, uni-
form coat on inside of socket to prevent build-up of
excess cement. Apply second coat.

16. While cement is still wet, twist pipe into socket with

1/4” turn. Be sure pipe is fully inserted into fitting
socket.

17. Wipe excess cement from joint. A continuous bead

of cement will be visible around perimeter of a prop-
erly made joint.

18. Handle pipe joints carefully until cement sets.

19. Horizontal portions of the venting system shall be

supported to prevent sagging. Support combus-
tion air piping and vent piping a minimum of every
5 ft. (1.5 M) using perforated metal hanging strap
or commercially available hangars designed to sup-
port plastic pipe.

20. Prevent condensate from accumulating in the pipes

by sloping the combustion air piping and vent pip-
ing downward towards furnace a minimum of 1/4”
per linear ft. with no sags between hangers.

21. Complete the vent and combustion air pipe instal-

lation by installing the required termination elbows.
See Figure 13.

22. Use appropriate methods to seal openings where

combustion air pipe and vent pipe pass through roof
or sidewall.

29

Содержание Chinook C105-M-V

Страница 1: ...alled with the modulating thermostat R02P030 If the furnace is to be installed with the modulating cooling option use the communicating thermostat R02P032 Do not tamper with the unit or its controls C...

Страница 2: ...CTROSTATIC DISCHARGE 11 2 3 LOCATION 12 2 3 1 Location relative to cooling equipement 12 3 ALIZ COOLING UNIT 13 3 1 THERMOSTAT USING ALIZ SYSTEM 13 3 2 POSITION OF THE INTERFACE BOARD 13 3 3 WIRES CON...

Страница 3: ...S OR THE PROVINCE OF ALBERTA AND SASKATCHEWAN 28 8 6 SPECIAL VENTING REQUIREMENTS FOR INSTALLATION IN CANADA 28 8 7 SIZE DE VENT AND COMBUSTION AIR PIPES 28 8 8 CONNECTING TO FURNACE 28 8 8 1 Combusti...

Страница 4: ...fan speed 37 10 11 5 Furnace test mode 37 11 USER S INFORMATION MANUAL 39 11 1 WHAT TO DO IF YOU SMELL GAS QUE FAIRE SI VOUS SENTEZ DU GAZ 39 11 2 OPERATING YOUR FURNACE 39 11 3 LIGHTING INSTRUCTION...

Страница 5: ...26 Line Neutral Reverse 44 12 13 1 Description 44 12 13 2 Causes 44 12 13 3 Solutions 44 12 14 30 Control Board Fuse Blown 44 12 14 1 Description 44 12 14 2 Causes 44 12 14 3 Solutions 44 12 15 33 MRL...

Страница 6: ...7 13 INFORMATIONS AND SPECIFICATIONS 48 14 PART LIST 54 List of figures Figure 1 Interface card position 13 Figure 2 Interface board wires connection 14 Figure 3 Drain trap 16 Figure 4 Right side conn...

Страница 7: ...e 8 Approved combustion air and vent pipe fitting and cement materials U S A Installation 32 Table 9 Air Flow Adjustement S1 48 Table 10 Cooling Airflow Demand 49 Table 11 Cooling Airflow Adjust 49 Ta...

Страница 8: ...ith safety procedures and who is equipped with the proper tools and test instruments Failure to carefully read and follow all instructions in this manual can result in death bodily injury and or prope...

Страница 9: ...s In some instances these instructions exceed certain lo cal codes and ordinances especially those that may not have kept up with changing residential construction prac tices We require these instruct...

Страница 10: ...ow the steps outlined below for each appliance connected to the venting system be ing placed into operation could result in carbon monoxide poisoning or death The following steps shall be followed for...

Страница 11: ...the home unattended during freezing weather without turning off water supply and draining water pipes or otherwise pro tecting against the risk of frozen pipes Ensure all condensate drain connections...

Страница 12: ...Engineers ASHRAE 2 1 5 Acoustical lining and fibrous glass duct USA and CANADA current edition of SMACNA NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts 2 1 6 Gas piping and pipe pr...

Страница 13: ...ded ample space for servicing and clean ing Always comply with minimum fire protection clearances shown in table 1 or on the furnace rat ing label Install de furnace with a correct slope if installed...

Страница 14: ...RFACE BOARD Provision has been made on the main control board sup port in the furnace to locate the interface board K03069 Refer to figure 1 3 3 WIRES CONNECTIONS WITH THE INTERFACE BOARD Figure 2 exp...

Страница 15: ...ll the drain trap on the right side the three out let stub of the drain trap toward the interior of the furnace See figure 4 4 Screw in place the drain trap with two head tapping screws on the right s...

Страница 16: ...ews on the side of the furnace 6 Install two 1 2 black plastic caps on the unused 1 2 stubs of the drain trap 7 Cut the required length of furnished 5 8 tubing and connect one end on the port on the l...

Страница 17: ...trap to the con densate drain piping using a PVC tee Such a drain shall be in compliance with local building codes or to a condensate pump approved for use with acidic furnace condensate 10 Prime the...

Страница 18: ...connections to furnace with code approved tape or duct sealer Ductwork passing through an unconditioned space should be insulated to enhance system performance When air conditioning is used a vapour b...

Страница 19: ...ctangular opening on the bottom plate of the fur nace using the knock outs To know what dimension to be used refer to the input of the furnace as showed on fig 15 Dimensional drawing Install the retur...

Страница 20: ...equipment shut off valve MUST be installed external to furnace casing Install a sediment trap in riser leading to furnace as shown in Figure 10 Typical gas pipe arrangement Con nect a capped nipple i...

Страница 21: ...rners 10 Make sure the gas valve outlet pressure measured on the outlet pressure tap is compliant with the out let pressure Outlet pressure is specified on the nameplate of the furnace 6 3 GAS PIPE GR...

Страница 22: ...opening at the top of the valve Allow up to 10 seconds for each change in pressure 5 Turn clockwise to increase pressure or counter clockwise to decrease pressure 6 Shut off gas to the unit and place...

Страница 23: ...10 3 0 20 6 0 30 9 1 40 12 1 50 15 2 1 2 13 0 622 158 175 120 97 82 73 3 4 19 0 824 20 9 360 250 200 170 151 1 25 1 049 26 6 680 465 375 320 285 1 1 4 32 1 380 35 0 1400 950 770 660 580 1 1 2 39 1 610...

Страница 24: ...Figure 10 Typical gas pipe arrangement 23...

Страница 25: ...2 24V WIRING Make field 24 V connections at the 24 V terminal strip Use only AWG No 18 minimum color coded copper thermostat wire Use AWG No 18 color coded copper thermostat wire for lengths up to 10...

Страница 26: ...6 20 75 000 120 60 1 127 104 13 1 15 6 20 105 000 120 60 1 127 104 15 8 19 20 120 000 120 60 1 127 104 15 8 19 20 Table 5 Thermostat Choice VS System Heating Cooling Thermostat HRV interlock Interface...

Страница 27: ...Figure 11 Wiring Diagram 26...

Страница 28: ...ANSI standards and American Society for Test ing and Materials ASTM standards See Table 8 Ap proved combustion air and vent pipe fitting and cement materials U S A Installation for approved materials...

Страница 29: ...obtain a permit 8 7 SIZE DE VENT AND COMBUSTION AIR PIPES Furnace combustion air and vent pipe connections are sized for 2 pipe Any pipe diameter change should be made outside furnace casing in verti...

Страница 30: ...flange gaskets on the venting flange 3 For the exhaust vent place the venting flange over the 2 diameter pipe provided Take good care to glue the piece of PVC to the flange to avoid any condensate lea...

Страница 31: ...15 000 BTU hr and 30 000 BTU hr In those install flue gases are not expelled at a velocity to prevent ice formation If a concentric vent is to be use with those input installer should intall a 1 5 di...

Страница 32: ...12 Venting flange with gasket Figure 13 Clearance and termination Table 7 Deduction for fittings Type of elbow Equivalent Length ft 45 standard 5 45 long sweap 2 5 90 standard 10 90 long sweap 5 Tee...

Страница 33: ...PVC PIPE SDR 21 SDR 26 D2466 PVC Fittings Schedule 40 D2468 ABS Fittings Schedule 40 D2564 For ABS Solvent Cement For PVC D2661 ABS PIPE Fittings DWV at Schedule 40 IPS Sizes D2665 PVC PIPE Fittings...

Страница 34: ...ng of the negative pressure switch an error code would re sult 1 Set the room thermostat to its lowest setting and turn of furnace electrical power 2 Remove the burner compartment control access door...

Страница 35: ...After both switches are sensed to be closed the inducer motor will continue to run for an additional 30 seconds before the ignition trial A learning sequence pre purge will be initiated under the fol...

Страница 36: ...ed by the ther mostat to the furnace control NOTE Do not apply 24 VAC to the V W2 terminal as with a jumper to R for diagnostic purposes with a non communicating modulating thermostat B This terminal...

Страница 37: ...s on continuously it is an indication that mis wiring has occurred STAT STATUS Red L E D This L E D blinks twice slowly second ON second OFF upon power up Pressing the learn button for two seconds wil...

Страница 38: ...adjust 10 11 3 Heat rise adjust S4 1 HEAT RISE ADJUST This DIP switch is used to select desired temperature rise in the heating mode OFF will yield the maximum heat rise Target heat rise is 55 F ON w...

Страница 39: ...Figure 14 Wiring Diagram Modulating t stat 38...

Страница 40: ...as controls control system parts elec trical parts that have been wet or the entire furnace if deemed necessary 7 Examine the furnace installation to determine that All flue gas carrying areas externa...

Страница 41: ...nto the connector la belled E117 on the furnace control I F C If the orig inal card cannot be found a replacement card can be ordered Be sure to order the correct memory card for the furnace You need...

Страница 42: ...es The modulating V signal cannot be sensed by the fur nace control This may be OK if either a traditional single stage or two stages non communicating thermostat is used with a modulating furnace If...

Страница 43: ...solutions depend on the cause Solutions to noted causes 1 to 5 above are 1 Clean or replace the flame sense rod or check all connections and wire between the rod and the fur nace control Make sure fur...

Страница 44: ...iter Fail 12 11 1 Description This code is displayed anytime there is an igniter failure It may also be displayed if the furnace control relay for the igniter is not closing or cannot be sensed indica...

Страница 45: ...hed back to open hence the name Manually Reset to force the acknowl edgement of a critical fault This fault will occur when flames have rolled out of the normal area in the heat exchanger and into the...

Страница 46: ...ion in either the inlet or exhaust vents 2 The flue vent length and or number of elbows ex ceeds the maximum number specified 3 Faulty or disconnect inducer 4 Loose or faulty wiring 5 Disconnect block...

Страница 47: ...can be displayed any time during the heat call except dur ing low heat call and only after the pre purge and blower on delays are complete 12 20 2 Causes 1 Blockage or improper termination in either t...

Страница 48: ...the furnace controller I F C and the inducer controller module Check wiring between the inducer controller module and the inducer Check line voltage to the inducer controller module If these are ok r...

Страница 49: ...FF OFF OFF NO ADJUSTMENT LOW HEAT ADJUSTMENT ONLY 40 OFF ON OFF OFF 7 5 OFF ON OFF ON 15 OFF ON ON OFF 7 5 OFF ON ON ON 15 HIGH HEAT ADJUSTMENT ONLY 100 ON OFF OFF OFF 7 5 ON OFF OFF ON 15 ON OFF ON O...

Страница 50: ...N OFF 1050 1400 ON ON 900 1200 ON OFF OFF 1080 1460 OFF ON 960 1280 ON OFF 840 1120 ON ON 720 960 1 2 HP OFF OFF OFF 900 1200 OFF ON 750 1000 ON OFF 600 800 ON ON 450 600 ON OFF OFF 720 960 OFF ON 600...

Страница 51: ...TAT ON OFF 40 TEST MODE OFF ON 100 TEST MODE ON ON 2 STAGE T STAT CONTINUOUS FAN OFF NORMAL CFM ON HIGHER CFM Table 13 Dehumidification S5 1 DESCRIPTION OFF No On Demand dehumidification ON On demand...

Страница 52: ...Table 15 Specifications 1 Maximum CFM in Regular ductwork 2 Maximum CFM using SmartDuct System Table 16 Specifications for MS 1 Maximum CFM in Regular ductwork 2 Maximum CFM using SmartDuct System 51...

Страница 53: ...Table 17 CFM 52...

Страница 54: ...Figure 15 Dimensional Drawing 53...

Страница 55: ...14 PART LIST 54...

Страница 56: ...Figure 16 Exploded view 1 55...

Страница 57: ...Figure 17 Exploded view 2 56...

Страница 58: ...anel assembly B40509 02 B40509 02 B40509 02 B40509 02 B40509 02 B40509 02 B40509 02 21 Wires main harness B40588 01 B40588 01 B40588 01 B40588 01 B40588 01 B40588 02 B40588 02 22 Wire inducer board in...

Страница 59: ...Table 19 Parts list continued 58...

Страница 60: ...Table 20 Parts list MS 59...

Страница 61: ...Table 21 Parts list MS continued 60...

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