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NOTICE

Bypassing any switch is intended for testing purposes only.  Do not leave switch bypassed 
during normal operation or the heater’s built-in safety mechanisms will be compromised.

Measure the voltage across 

the red wire on the relay 

board and ground on the 

circuit board.  Is there 24V?

17

4.0

 Troubleshooting Guide

AG2 

Series

Confirm that gas pressure is within maximum and minimum inputs 

as indicated on the heater’s rating plate.  Is gas pressure OK? 

With a micrometer, check DC voltage at the 

flame rod.  Is it greater than 0.7 microamps?

Sensing rod is faulty or the flame is 

too weak.  Confirm that the heater is 

operating at the proper gas pressure as 

indicated on the heater’s rating plate.  

Replace the sensing rod if necessary.

No

Yes

Confirm that the flame rod sensor wire is 

okay; if so, replace the circuit board.

If the heater does not enter High Fire mode, check the following:

Check the power across the green 

and black wires of the yellow 

control cord.  Is there 24V?

Yes

Repair or replace the faulty 

wiring or thermostat.

Yes

The valve is 

faulty and must 

be replaced.

The relay board is faulty 

and must be replaced.

No

No

NOTE: To confirm that the heater is not in high fire 
mode, check the manifold pressure.  If it is 3.5” (natural 
gas) or 10” (propane), the indicator light is faulty and 
should be replaced.  If approximately 2.0” to  2.5” 
(natural gas) or 5.0” to 6.5” (propane), the heater is in 
low fire mode and the troubleshooting steps described 
here should be followed.

Correct 

problem.

No

Yes

Either there is a restriction 

in the exhaust or the 

pressure switch is faulty.

Содержание AG2 series

Страница 1: ...tube heater system in residential indoor spaces may result in property damage serious injury asphyxiation or death AG2 Series Insert Manual For complete installation instructions see the Tube Heater G...

Страница 2: ...7 Wiring 7 Specifications 10 Tube Installation Sequence 11 3 0 Operation 12 Sequence of Operation 12 Thermostat 12 Diagnostics 13 4 0 Troubleshooting Guide 14 5 0 Parts 18 Components 18 Parts List 18...

Страница 3: ...36E96 224 N Micro60 24 840 851 3 PCS Harness 852 None N A None None N A None Grey Norton 50 High 201 4 Stnd 202 Yellow 24V 828 Red LED 827 None N A 40VA 826 Fasco Lg 55A 50Hz 120V 55B When Specified...

Страница 4: ...titanium alloy or aluminized steel depending on the model number of your heater Rotate the tube s welded seam to bottom Consult the manual s for further details 4 1 0 Safety Safety Labels and Location...

Страница 5: ...urner 0 7 7 6 30 AG2 30 40 50 100 N P 0 14 14 6 66 45 39 8 10 66 with 1 side shield 0 29 8 6 66 with 2 side shields 0 16 16 6 66 20 ft from burner 0 7 7 6 30 AG2 40 50 125 N P 0 20 20 6 76 45 58 8 10...

Страница 6: ...t Not for residential use Do not use this heater in the home sleeping quarters attached garages etc Installation of a commercial tube heater system in residential indoor spaces may result in property...

Страница 7: ...e thermostat with a voltage other than 24V may damage the heater The AG2 Series requires a 24V connection to the thermostat This is supplied by an external transformer field supplied See below Electri...

Страница 8: ...this appliance Check existing wiring replace if necessary Note If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a temperature...

Страница 9: ...t Tube Brooder Installation houses with 4 ft and 5 ft on center truss locations NOTE Utilize elongated hangers TP 19E on houses 60 feet or more with center house mounting to allow for a wider throw pa...

Страница 10: ...22 8 190 7 to 11 Alum HRT 40 5 5 3 AG2 40 125 N or LP 125 000 95 000 40 11 22 8 190 9 to 14 Alum HRT 40 5 5 3 AG2 40 150 N or LP 150 000 100 000 40 11 22 8 190 10 to 14 Ti AL HRT 40 5 5 3 AG2 50 100 N...

Страница 11: ...nt tube sections must be installed in the following order NOTE Refer to the Tube Heater General Manual Chart 3 6 page 22 for secured reflector joints Uncoated Aluminized Steel Secondary Combustion Cha...

Страница 12: ...ol can be reset by briefly interrupting the power source Two Stage Running Circuit The second stage on the gas valve is powered directly from the second stage of the thermostat In order for two stage...

Страница 13: ...f lockout Soft Lockout The heater will attempt to light three times In the event of a failed attempt to light gas pressure valve no flame sense etc the heater will enter a soft lockout period for 30 m...

Страница 14: ...between panel and heater Does the ignitor warm up and glow red 14 4 0 Troubleshooting Guide 4 0 Troubleshooting Guide Turn up thermostat No Yes Continued on page 16 AG2 Series Yes No No Yes No The cir...

Страница 15: ...e secondary side of the external transformer Is there 24V to the thermostat 15 4 0 Troubleshooting Guide Key Start Question Process Question Corrective Action AG2 Series No Find the source of the elec...

Страница 16: ...s Correct problem Replace gas valve Is the ball valve in the ON position No Yes Confirm that gas pressure is within maximum and minimum inputs as indicated on the heater s rating plate Is gas pressure...

Страница 17: ...rating plate Replace the sensing rod if necessary No Yes Confirm that the flame rod sensor wire is okay if so replace the circuit board If the heater does not enter High Fire mode check the following...

Страница 18: ...itor Box Cover TP 65I 36 Interlocking Turbulator Baffle TP 13 8 x 1 2 Self Drilling Screw TP 68B Large Strain Relief Bushing with Lock Nut TP 14 Sight Glass Gasket TP 70 Control Box Cover Gasket per f...

Страница 19: ...w 24 Volt Control Wire TP 214 Glo Bar Wiring Harness TP 380 16 Burner Tube with Flange TP 217 Pressure Switch Barb TP 383A Glo Bar Ignitor Plate TP 218 Differential Switch Vinyl Sensing Tube exhaust T...

Страница 20: ...nd Cap Clips TP 33B 1 2 Shut Off Valve Ball Valve Inlet Tap TP 83 24 Stainless Steel Flexible Gas Connector Filled By Kit Contents Check List 20 AG2 Series Kit Contents Tube Heater General and AG2 Ser...

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