Despatch LAC 1-10-6 Скачать руководство пользователя страница 34

T

ROUBLESHOOTING

 

 

LAC Series Oven Owner

’s Manual 

 

 

34 

 

Version 106

 

 

 

 

 

 

 

Copyright © 2011 by Despatch Industries. 

All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any 
means  including  graphic,  electronic,  or  mechanical  methods  or  photocopying,  recording,  or  information  storage  and 
retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use. 

7. 

Troubleshooting  

 

7.1.  Troubleshooting Error Messages and Alarms 

Table 3 lists the more common error messages, the possible problems and remedies.  
 

Table 2. Error Messages and Next Steps. 

Alarm Status 

Possible Problem 

Next Step 

Hi-Limit

 LED flashing 

 

Problem with thermocouple 

 

Hi-limit setpoint has been 
exceeded.   

Once the problem has corrected, 
press 

Reset

Soak

 LED flashing 

Oven temperature has not 
entered (or dropped out of) the 
soak band and the soak timer 
has stopped 

Program a slower ramp rate or if 
oven is not heating check heater 
circuit. 

Top LED displays 

OPEN

 and lower LCD 

displays 

CONTROL 

SENS ERR

 

Control thermocouple is 
disconnected or broken 

Repair or replace the thermocouple. 
 

Lower LCD displays 

HI 

LIM SENS ERR

 

Hi limit thermocouple is 
disconnected or broken 

Repair or replace the thermocouple. 
 

Lower LCD displays 

HIGH LIMIT ALARM

 

Hi limit temperature setpoint 
has been exceeded 

Determine if: 

 

the setting is too close to the 
setpoint 

 

the SSR is defective 

 

calibration is incorrect 

 
 

 

 
The lower LCD intermittently display 

HL Temp

. This is not an 

error message, but the Hi limit thermocouple temperature 
reading.

 

 

 

7.2.  Troubleshooting Symptoms 

Table 4 lists symptoms, probably causes and suggested remedies. 
 

 

 
The circuit board mounted on the control panel has three status 
LED indicators to help troubleshoot if the oven is not heating: 

 

If LED 1 is not lit, check 2F and 3F (control fuses), or power 
switch. 

 

If LED 1 and LED 3 are lit but not LED 2, check high limit 
(and optional door switch, if installed). 

 

If all three LEDs are lit, check 1F and 4F (heater fuses), SSR, 
heater, and heater relays. 

 
 

Содержание LAC 1-10-6

Страница 1: ...manual may be reproduced copied or transmitted in any form or by any means including graphic electronic or mechanical methods or photocopying recording or information storage and retrieval systems wit...

Страница 2: ...rchaser s personal use Revision History Revision Date Author Description B Updated contents of Drawings Section Updated Protocol Plus instructions C Added Operating Environment note to Operating secti...

Страница 3: ...Lockout Requirements 12 2 1 1 2 Lockout Procedure 12 2 1 2 Door and Panel 13 2 2 Maintenance 13 2 3 Electrical Power 13 2 4 Fire 14 2 5 Equipment Lockout Requirements 15 2 5 1 Emergency Stop 15 3 Theo...

Страница 4: ...High performance Bench top Oven 16 Figure 2 Horizontal Airflow through the LAC Oven 16 Figure 3 Damper Positions 17 Figure 4 Protocol Plus Displays and Control Buttons 19 Figure 5 LAC 6 Series Oven N...

Страница 5: ...urchaser s personal use Printed and bound in the United States of America The information in this manual is subject to change without notice and does not represent a commitment on the part of Despatch...

Страница 6: ...thermal processing for over 100 years Technical expertise gained over those years helps provide innovative solutions to critical applications in vertical markets and cutting edge technology worldwide...

Страница 7: ...Failure to heed warnings in this instruction manual and on the oven could result in personal injury property damage or death 1 4 Conventions This icon signifies important information This icon signif...

Страница 8: ...1 38A 18 75 48 18 46 19 48 3 7 105 28 71 25 64 35 5 90 9 2 6 4 1 38B 18 75 48 18 46 19 48 3 7 105 28 71 25 64 35 5 90 9 2 6 4 1 67 23 75 60 20 51 24 61 6 6 187 36 91 27 69 40 5 103 11 2 6 4 2 12 23 75...

Страница 9: ...of Despatch Industries unless for purchaser s personal use 1 5 2 Capacities LAC 6 Model Number 1 10 6 1 38 A 6 B 6 1 67 6 2 12 6 2 18 6 Maximum Load Lbs Kg 150 68 175 79 250 113 300 136 300 136 Maxim...

Страница 10: ...may overload or run hot If the line voltage is higher than the nameplate rating motors may run hot and draw excessive amperage Model Volts Amps Hertz Phase Heater KW Cord and Plug LAC 1 10 6 120 10 0...

Страница 11: ...nal use 1 5 4 Temperature LAC 6 Model Number 1 10 1 38 A 1 38 B 1 67 2 12 2 18 Time to Temperature 40 C 100 C approximate minutes 40 C 200 C with no load 40 C 260 C 8 25 40 9 32 60 6 22 36 6 20 34 6 1...

Страница 12: ...Oven into a zero energy state and prevents accidental machine start up Always follow the Lockout Procedure described in this Section before cleaning maintaining or repairing the LAC 6 Series Oven An a...

Страница 13: ...The control panel on the LAC 6 Series Oven protect against hazards Operation without the control panel in place creates hazards that the control panel is intended to render safe for personnel 2 2 Mai...

Страница 14: ...en Never modify any electrical circuits Unauthorized modifications can impair the function and safety of the LAC 6 Series Oven 2 4 Fire Keep the LAC 6 Series Oven clean and free of scrap materials oil...

Страница 15: ...ng recording or information storage and retrieval systems without the written permission of Despatch Industries unless for purchaser s personal use 2 5 Equipment Lockout Requirements To prevent injury...

Страница 16: ...teel walls to create a constant horizontal airflow across all sections of the oven Figure 2 The result is proven reliability in demanding production and laboratory applications such as curing drying s...

Страница 17: ...uniformity and most importantly the desired operating temperature Additionally engineering tradeoffs for each factor must be carefully weighed While considering each factor independently may be too da...

Страница 18: ...fic performance factors uniformity and cool down rates Chamber Uniformity The system s inside chamber pressure influences chamber uniformity Pressure inside the chamber depends on the amount of fresh...

Страница 19: ...ge and retrieval systems without the written permission of Despatch Industries unless for purchaser s personal use 3 3 The Protocol Plus Controller The Protocol Plus controller has two displays A dedi...

Страница 20: ...lenses Check the door and latch for smooth operation 4 1 1 If Damaged During Shipping If damage occurred during shipping 1 Contact the shipper immediately and file a written damage claim 2 Contact Des...

Страница 21: ...e power supply meets Despatch specifications If the facility power supply is not stable Despatch recommends a line conditioner 4 2 2 Set up Procedure 1 Place oven on bench top or optional cabinet base...

Страница 22: ...for purchaser s personal use 4 2 3 Wiring Power Connections Read the Model LAC 6 name plate top of oven or top of control area under the door for proper power requirements before proceeding with wiri...

Страница 23: ...patch Industries unless for purchaser s personal use Power cord fitting or conduit Access plate to assist in tightening conduit fitting 4 2 3 1 Wire LAC 6 Models 2 12 and 2 18 For units that must be h...

Страница 24: ...retrieval systems without the written permission of Despatch Industries unless for purchaser s personal use 3 Connect power at main circuit board access by opening hinged control panel terminals L1 a...

Страница 25: ...p the recorder by 1 Ensure hardware jumper JU1 is in place for the 5 VDC setting Refer to MRC5000 Manual included 2 Move Mode to PROG TEST CAL to display Prog 3 Press twice to display Inps Move to eac...

Страница 26: ...ction Association NFPA Section 86 of 1990 5 1 Load Oven Despatch Industries cannot be responsible for either the process or process temperature used or for the quality of the product being processed I...

Страница 27: ...d containers of any substance or liquid in this oven because they may explode under heat Know the system Read this manual carefully Make use of its instructions and explanations Safe continuous satisf...

Страница 28: ...r purchaser s personal use 5 3 Operating Procedure For fastest oven heat up time close the fresh air vent After the desired temperature is reached the vent may be adjusted as needed 5 3 1 Start Oven 1...

Страница 29: ...it Protect controls against excessive heat particularly controls motors or other equipment containing electronic components Temperatures greater than 51 5 C 125 F should be avoided Establish maintenan...

Страница 30: ...and go to Manual Mode Enter a control setpoint value at least 20 F 11 C lower than the current process temperature 2 Press Menu and lower the high limit setpoint to a value just below the current proc...

Страница 31: ...national Main 1 952 469 5424 US toll free 1 888 337 7282 Fax 1 952 469 4513 info despatch com www despatch com Service 1 952 469 8230 US toll free 1 800 473 7373 Fax 1 952 469 8193 Service despatch co...

Страница 32: ...ater and discard 6 Screw down the new heater frame 7 Attach the heater leads to appropriate terminals 8 Replace and screw in interior floor and side panels 6 5 3 Replace Fan Motor Tools needed T20 Tor...

Страница 33: ...ing on the air outlet of the assembly and pushing from underneath 12 Remove heater do not disconnect wires 13 Remove the fan inlet plate 14 Loosen the set screws 2 on fan wheel and remove wheel 15 Rem...

Страница 34: ...gram a slower ramp rate or if oven is not heating check heater circuit Top LED displays OPEN and lower LCD displays CONTROL SENS ERR Control thermocouple is disconnected or broken Repair or replace th...

Страница 35: ...sult factory Fan motor failure Replace fan motor Frequent heater element out Harmful fumes generated by load Increase vent opening or discontinue process Spillage or splattering of material on heater...

Страница 36: ...of this manual may be reproduced copied or transmitted in any form or by any means including graphic electronic or mechanical methods or photocopying recording or information storage and retrieval sys...

Страница 37: ...y form or by any means including graphic electronic or mechanical methods or photocopying recording or information storage and retrieval systems without the written permission of Despatch Industries u...

Страница 38: ...this manual may be reproduced copied or transmitted in any form or by any means including graphic electronic or mechanical methods or photocopying recording or information storage and retrieval system...

Страница 39: ...his manual may be reproduced copied or transmitted in any form or by any means including graphic electronic or mechanical methods or photocopying recording or information storage and retrieval systems...

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Страница 42: ...this manual may be reproduced copied or transmitted in any form or by any means including graphic electronic or mechanical methods or photocopying recording or information storage and retrieval system...

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Страница 44: ...for purchaser s personal use 3rdDraft GLOBAL HEADQUARTERS Despatch Industries 8860 207th Street West Minneapolis MN 55044 USA US toll free 1 888 337 7282 international main 1 952 469 5424 fax 1 952 4...

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