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www.ayrdyne.com

Installation, Operation, and

Maintenance Manual

Содержание AYRDYNE

Страница 1: ...www ayrdyne com Installation Operation and Maintenance Manual...

Страница 3: ...23 24 24 26 28 28 30 32 32 32 33 33 34 35 36 38 40 40 42 Introduction 1 Overview 1 1 Safety 2 Installation and Removal 2 1 Removal of HMI 2 2 Installation of HMI 2 3 Removal of PLC 2 3 1 Installing a...

Страница 4: ...perform the appropriate risk analysis in order to determine the relevance of its use within any specific application All pertinent state regional and local safety regulations must be observed when in...

Страница 5: ...ty protocol applies This means that any time maintenance on this system is performed the machine must be shut down unplugged and tagged or labeled explaining that maintenance is taking place DenTech i...

Страница 6: ...installing or removing installation fasteners FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY OR EQUIPMENT DAMAGE CAUTION ELECTRICAL SHOCK HAZARD EXISTS Ensure that the control enclosure wit...

Страница 7: ...OVAL 7 Figure 2 3 1c Figure 2 3 2 Power connection removed from HMI Ground wire with T 20 Torx screw 2 1 REMOVAL OF HMI Pull green connector downward to remove power connection from HMI Use a T 20 Tor...

Страница 8: ...ners removed With the HMI free from all electrical wiring begin to loosen the 10 installation fasteners that secure the HMI to the control enclosure door using a small flat head screwdriver Make sure...

Страница 9: ...he enclosure HMI completely removed Once the installation fasteners have been removed gently remove the AyrDyne HMI from the front of the enclosure door taking care not to damage or displace the insta...

Страница 10: ...is connected to the CPU retract the bus connector Place a screwdriver beside the tab on the top of the signal module Press down to disengage the connector from the CPU Slide the tab fully to the righ...

Страница 11: ...ace the module straight down into its mounting position in the top of the CPU 6 Firmly press the module into position until it snaps into place 7 Replace the terminal block covers TASK PROCEDURE 1 Ens...

Страница 12: ...battery on top and the negative side next to the printed wiring board Re install the BB 1297 battery board following the installation directions on page 11 1 2 3 4 2 3 TASK PROCEDURE Install your SM a...

Страница 13: ...or Place a screwdriver beside the tab on the top of the SM Press down to disengage the connector from the CPU Slide the tab fully to the right If there is another SM to the right repeat this procedure...

Страница 14: ...of the CPU Insert a screwdriver into the slot above the bus cover Gently pry out the cover at its top 4 Remove the bus cover Retain the cover for reuse 5 Connect the CM or CP to the CPU Align the bus...

Страница 15: ...r the tip of the screwdriver 3 Insert a screwdriver into the slot 4 Gently pry the top of the connector away from the CPU The connector will release with a snap 5 Grasp the connector and remove it fro...

Страница 16: ...to display when power is applied Secondary filter differential pressure monitoring Contains all monitoring settings and controls related to the discharge system Contains system wide monitoring settin...

Страница 17: ...his graphic display shows the logo of the company that you may contact for information on the system spare or replacement parts ordering and help with the system Pressing the logo will display the con...

Страница 18: ...dyne com SCREEN OVERVIEW OPERATION 18 3 1 3 HOME The home screen serves as the overview for the system This screen will be the first screen displayed once the system is powered up 1 5 6 8 7 9 10 11 2...

Страница 19: ...ILTER DP inWC This numeric display shows the current differential pressure measured between clean and dirty sides of the filter s PRIMARY FILTER LIFE This text and bar graph display shows filter statu...

Страница 20: ...the filter CLEAN MODE SELECTION This multi selector sets the type of filter cleaning performed by the system There are three types of cleaning On Demand On 1 2 ZERO METER The Zero push button will zer...

Страница 21: ...DP reading i Cleaning starts when Filter DP rises above Clean Start Set Point ii Cleaning stops when Filter DP falls below Clean Stop Set Point Downtime Cleans the filters based on the downtime cleani...

Страница 22: ...e is dependent upon the user s system Modules not displayed on the screen may be selected from the navigation buttons on the left of the screen The Compressed Air Monitoring Device detects solenoid fa...

Страница 23: ...DP This numeric display and bar graph show the filter differential pressure measured between the dirty and clean sides of the filters 1 2 SECONDARY FILTER STATUS The filter status will alarm once the...

Страница 24: ...Increasing Blower Speed System is running below the minimum set point and increases blower speed in order to increase airflow a b c 3 4 3 3 1 3 4 8 9 10 11 12 5 6 7 2 ZERO METER The Zero push button w...

Страница 25: ...1 12 Decreasing Blower Speed System is running above the maximum set point and decreases blower speed in order to decrease airflow Maintaining Blower Speed System is running inside the minimum and max...

Страница 26: ...until all indicators in the button turn blue which takes approximately 3 seconds ACCELERATION TIME s This numeric entry display shows the acceleration time This value is adjustable between 1 and 500s...

Страница 27: ...n when modifying parameters as it may render the drive unusable VFD STATUS This text display shows the current status of the VFD If faulted a fault code and brief description of the fault will be show...

Страница 28: ...discharge control Screens may vary based on system configuration 1 2 3 4 5 CAUTION USE CAUTION WHEN MANUALLY ENABLING ROTARY VALVE AIR LOCK Be sure all personnel are clear and equipment is in mechanic...

Страница 29: ...switch does not detect motion if equipped Bypassed Valve is OFF while the system is running HAND This button places the rotary valve into Hand Mode When engaged and all interlocks are met the valve w...

Страница 30: ...oad Loads previously saved settings Hold To Reset Resets settings to factory defaults 1 2 a b c HAND This button places the rotary valve into Hand Mode When engaged and all interlocks are met the valv...

Страница 31: ...y xx shows how long the valve has been closed This value is adjustable between 10 and 60s Factory default setting is 10s VALVE OPEN DURATION s This numeric entry display shows how long the valves will...

Страница 32: ...lve EXCESSIVE MATERIAL ACCUMULATION DETECTED YES NO EVENT DETECTED YES NO 4 5 6 a a b b STATUS This text display shows the status of the safety relay INPUT A AND INPUT B Safety relay circuit status OK...

Страница 33: ...This table displays past alarms with the most recent at the top Powering off the system will clear this table 3 ALARM INFO This button will provide additional details and corrective actions for the s...

Страница 34: ...RY RESET This button resets all settings and data to factory defaults Note that this will delete all data 3 4 DATE TIME This text display shows the current date and time of the system Time automatical...

Страница 35: ...erted by the inv button immediately below When the inv button is gray the input remains as wired when the inv button is blue the input state is inverted 1 DIGITAL OUTPUTS This graphic display shows th...

Страница 36: ...www ayrdyne com SYSTEM OPERATION 36 1 7 4 5 6 9 2 8 3 3 6 3 6 4 METRICS...

Страница 37: ...y shows power rate if equipped with a VFD HOLD TO RESET This button will reset the blower metrics This button must be held until all indicators in the button turn blue which takes approximately 3 seco...

Страница 38: ...www ayrdyne com SYSTEM OPERATION 38 2 6 5 1 4 3 7 8 3 6 3 6 5 SERVICE REMINDERS...

Страница 39: ...e Calculation is based on primary filter run time which is incremented anytime the blower is running Calendar Calculation is based on calendar HOLD TO RESET This button will reset the primary filter s...

Страница 40: ...turn on compressed air Filters are dirty or clogged Clogged or damaged tubing Primary Filters Clogged Inspect filters and replace as needed Unclog or repair tubing Filters are nearing end of life Time...

Страница 41: ...ctivated or malfunctioned Fire Suppression System Activated Reset fire suppression system as per manufacturer s guidelines Potential explosion Isolation Valve Event Detected Inspect pertinent explosio...

Страница 42: ...OGIC CONTROLLER PLC A modular computer which performs various tasks based on customized instructions QUALIFIED INDIVIDUAL One who meets the skill level and experience to perform the essential function...

Страница 43: ...www ayrdyne com NOTES 43...

Страница 44: ...Installation Operation and Maintenance Manual 1975 N Reading Road Denver PA 17517 717 335 4820 www ayrdyne com AD IOM R0 2 18 2018 DenTech Inc...

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