Demtech Pro-X5 600-0105/X5/A Скачать руководство пользователя страница 11

Rev. 

A: 

January 

2015 

     

 

600-Manual_Pro-X5 

RA.docx 

  Pro-X5 

Operator’s 

Manual 

   Page 

5.1.

 

Unpacking and Preparation 

 
 
a.  Before opening the shipping/storage case for the first time and unpacking the welder, 

inspect the outside of the case thoroughly for any signs of mishandling or damage during 
shipping.  Report any damage to the shipping carrier immediately and 

do not proceed with 

unpacking

.  You should consult your administration concerning claims for shipping 

damage.  Please notify DEMTECH Services, Inc. or your authorized DEMTECH 
distributor where the product was purchased in the event of any shipping damage. 

 
 
b.  Unlatch and open the shipping/storage case lid and inspect inside the case and equipment 

thoroughly for any signs of mishandling or damage during shipping.  Report any damage 
to the shipping carrier immediately and 

do not proceed with unpacking

.  You should 

consult your administration concerning claims for shipping damage.  Please notify 
DEMTECH Services, Inc. or your authorized DEMTECH distributor where the product 
was purchased in the event of any shipping damage. 

 
 
c.  Make note of the orientation of the equipment and any packing foam inserts inside the 

shipping case to facilitate storage of the welder after use. 

 
 
d.  To avoid injury and/or damage to the welder, be sure to use adequate care when lifting, 

removing or replacing the welder into the shipping/storage case. 

 
 
e.  The welder must be removed from the shipping/storage case and placed in an appropriate 

location suitable for the welding you intend to perform. 

 
 

5.2.

 

Electrical Plug Connection 

 
 
a.  The Pro-X5 is supplied with a power cord, which is permanently connected to the bottom 

side of the controller housing.  Depending on the intended country of use, the plug at the 
other end of the power cord will vary but in all cases must be rated for the voltage and 
current requirements of the welder.  It is highly recommended to use a twist-lock or twist-
to-connect type plug with a permanent ground connection.  Refer to the welder serial plate 
affixed to the front of the controller housing for the voltage and current requirements of 
your welder. 

 

 

Содержание Pro-X5 600-0105/X5/A

Страница 1: ...Operator s Manual Revision A Scope of Manual This manual contains procedures for safety general unpacking installation setup and operation of your DEMTECH Services Inc Pro X5TM Extrusion Welder DEMTE...

Страница 2: ...Rev A January 2015 ii Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx This page is intentionally without content...

Страница 3: ...ware and or software does not authorize de compiling disassembling or reverse engineering to gain access to the program code DEMTECH Services Inc does not authorize any copying changing or other use o...

Страница 4: ...ation Instructions 4 5 1 Unpacking and Preparation 5 5 2 Electrical Plug Connection 5 5 3 Generator Recommendations 8 6 Welder Controls 9 6 1 Recommended Temperature Settings 10 6 2 Setting Pre Heat T...

Страница 5: ...0 6 600 BARREL X5 A Assembly Barrel Complete Pro X5 Parts List 26 10 7 600 DRILL X5 A Assembly Drill Motor Complete Pro X5 Parts ID 27 10 8 600 DRILL X5 A Assembly Drill Motor Complete Pro X5 Parts Li...

Страница 6: ...ever be left unattended at any time while it is plugged in and the power is turned on Incorrect use of the product such as overheating of the material can present a fire and explosion hazard especiall...

Страница 7: ...an produce toxic fumes Do not inhale toxic fumes when present Do not operate near flammable materials of any kind Do not apply flammable materials including liquids to seam area Allow welder to cool c...

Страница 8: ...on and adjustment of the Pro X5 may only be carried out by qualified personnel Before removing or installing spare parts or performing any other repair operations to the welder consult DEMTECH Service...

Страница 9: ...the Pro X5 has been built using the highest quality materials available which include billet aluminum stainless steel and ground and hardened steel DEMTECH Services Inc strives to make our welders ea...

Страница 10: ...allation Instructions This section contains instructions for the unpacking placement and installation of the Pro X5 Carefully review the following information sub sections and each procedure before be...

Страница 11: ...Services Inc or your authorized DEMTECH distributor where the product was purchased in the event of any shipping damage c Make note of the orientation of the equipment and any packing foam inserts in...

Страница 12: ...escribed you are now ready to operate the welder If the welder does not power up as described please contact DEMTECH Services Inc or your authorized DEMTECH service center Turn all three rocker switch...

Страница 13: ...Rev A January 2015 600 Manual_Pro X5 RA docx Pro X5 Operator s Manual Page 7 Figure 5 1 Figure 5 2...

Страница 14: ...Conductor Size 3 Wire 10 AWG 5 3 mm2 3 Wire 12 AWG 3 3 mm2 Length 500 feet 152 meters 250 feet 76 meters Table 5 1 Maximum recommended extension cord length 5 3 Generator Recommendations When operati...

Страница 15: ...Page 9 6 Welder Controls The Pro X5 utilizes two temperature controllers located on the main control panel The left controller operates the Pre Heat temperature and the right controller operates the...

Страница 16: ...green digits to the left of the controller display To adjust the set point press the up or down arrow buttons Once the set point has been adjusted to the desired temperature allow approximately five...

Страница 17: ...ing results but also minimizes wear and tear on the welder itself Improper adjusting of the welder can result in excessive wear on critical components 7 1 Set Up Preparation The procedures described i...

Страница 18: ...dle within its 45 swing and tighten the handle by turning the round knob clockwise Figure 7 1 The welder contains a cold start protection feature that prevents operation of the drill motor before the...

Страница 19: ...Once the welding rod has been started it will continue to self feed as you weld The welder drill motor should only be operated when welding rod is being continuously fed into the welder and should nev...

Страница 20: ...inside the barrel be purged before commencing the next weld refer to Section 7 5 7 5 Between welds After the drill motor is stopped and if there is going to be a short pause before the next weld clear...

Страница 21: ...date hanging from the Teflon Show exit orifice has cooled use a pair of pliers with insulated handles to pull it from the end of the welder in a twisting motion This removes all material remaining in...

Страница 22: ...AC line cord from the power outlet and allow the welder to cool before attempting to service the equipment Do not perform service unless you are qualified and trained to do so a Using a 5mm hex Allen...

Страница 23: ...equire strong twisting motion clockwise and counterclockwise and significant pulling force to remove see Figure 7 5 There are several different Teflon Shoe Assemblies available those shown in Figure 7...

Страница 24: ...rchased Refer to the following steps for preparing the Pro X5 for return Carefully pack the Pro X5 in the reusable portable shipping storage case provided with the welder for return to DEMTECH Service...

Страница 25: ...Rev A January 2015 600 Manual_Pro X5 RA docx Pro X5 Operator s Manual Page 19 Diagram 9 1...

Страница 26: ...21 10 2 600 0105 X5 A Assembly Pro X5 Extrusion Welder Parts List 22 10 3 600 100 X5 A Assembly Controller Pro X5 Parts ID 23 10 4 600 100 X5 A Assembly Controller Pro X5 Parts List 24 10 5 600 BARREL...

Страница 27: ...RA docx 10 1 600 0105 X5 A Assembly Pro X5 Extrusion Welder Parts ID 25 4 25 4 23 4 25 4 25 4 23 4 23 4 23 4 22 2 22 2 1 1 8 1 18 1 21 1 16 1 19 1 17 1 13 1 7 1 3 1 27 2 27 2 2 1 15 1 14 1 6 1 5 1 4 1...

Страница 28: ...8 STAINLESS STEEL STOCK 20 1 RING FIBER L 103 224 19 1 ELEMENT HEAT 230V 1550 WATTS L 100 689 18 1 SLEEVE HEAT A 6100300 17 1 TUBE MICA INSULATION A 6100297 16 1 ASSEMBLY SHOE OVERLAP NARROW FOR 1 0...

Страница 29: ...ID 32 1 33 1 19 9 42 1 34 3 9 1 37 1 39 1 38 1 15 2 44 3 35 3 22 1 36 1 11 4 20 1 17 1 8 1 31 1 19 9 27 1 24 1 3 2 7 1 3 2 1 2 1 2 1 2 1 2 5 1 5 1 6 2 2 5 30 1 21 4 6 2 4 1 4 1 26 1 19 9 14 4 16 4 43...

Страница 30: ...AC DC INPUT 25 AMP 600 060 25 1 OVERLAY CONTROL PANEL X5 600 057 24 1 GASKET CONTROLLER HOUSING X5 600 055G 23 1 FILTER CONTROLLER HOUSING X5 600 055F 22 4 NUT 6 32 HEX W TOOTH WASHER 5 16 WIDE X 7 64...

Страница 31: ...uary 2015 Page 25 Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 5 600 BARREL X5 A Assembly Barrel Complete Pro X5 Parts ID 7 4 11 1 7 4 7 4 7 4 6 1 12 1 1 1 5 1 5 1 5 1 5 1 10 1 4 1 5 1 3 1 8...

Страница 32: ...OZZLE BARREL OUTPUT X4 600 20 X4 9 1 ASSEMBLY HEAT BAND PRO X W PLUG 600 03EX A 8 4 SCREW M5 X 0 8 X 90mm LONG SOCKET HEAD CAP BLACK OXIDE CLASS 12 9 ALLOY STEEL 600 02H SC 7 1 MOUNT BARREL DRIVE MOTO...

Страница 33: ...Rev A January 2015 Page 27 Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 7 600 DRILL X5 A Assembly Drill Motor Complete Pro X5 Parts ID 6 1 7 2 7 2 5 1 3 4 3 4 3 4 3 4 4 1 2 1 1 1...

Страница 34: ...X 020 THICK COPPER STOCK 7 1 SCREW M8 X 1 25 X 10mm LONG BUTTON HEAD CAP 18 8 STAINLESS STEEL STOCK 6 1 OIL GEAR 75W90 5 OZ VOLUME 600 OIL 5 1 ASSEMBLY GEAR BOX COMPLETE W ARMATURE 600 D100A X5 A 4 4...

Страница 35: ...00 Manual_Pro X5 RA docx 10 9 600 D08 X5 A Assembly Motor Housing Complete Pro X5 Parts ID 10 1 11 2 11 2 9 1 8 1 13 8 13 8 13 8 13 8 2 2 1 2 3 2 13 8 13 8 2 2 7 1 1 2 3 2 13 8 13 8 4 1 15 9 15 9 15 9...

Страница 36: ...SCREW 10 X 3 8 LONG PAN HEAD PHILLIPS HIGH LOW ZINC PLATED STEEL STOCK 13 1 PLUG D HANDLE 600 D30 12 2 SCREW GEAR HOUSING 600 D24 1EX 11 1 FIELD COIL X5 600 D22 X5 10 1 SLEEVING FIELD WINDING WIRES 3...

Страница 37: ...o X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 11 600 D100 X4 A Assembly Gear Box Complete w o Armature Parts ID 17 3 17 3 17 3 11 1 3 1 2 1 8 1 10 5 10 5 10 5 4 1 6 1 5 1 15 1 12 1 16 2 16 2 10...

Страница 38: ...N SCREW 600 D31EX 14 1 SEAL OUTPUT SHAFT GEAR BOX PRO X4 600 D30 S X4 13 1 SHAFT DRIVE 600 D30 0 12 1 DISC BEARING PLATE VENTILATION 600 D26 11 5 BEARING GEARBOX 600 D25 10 1 CASING DRILL MOTOR GEAR 6...

Страница 39: ...Rev A January 2015 Page 33 Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 13 600 D100A X5 A Assembly Gear Box Complete w Armature Parts ID 2 1 1 1...

Страница 40: ...x Pro X5 Operator s Manual Page 34 10 14 600 D100A X5 A Assy Gear Box Complete w Armature P L 1 ASSEMBLY GEAR BOX COMPLETE W O ARMATURE 600 D100 X4 A 2 1 ASSEMBLY MOTOR ARMATURE PRO X5 600 D02 X5 A 1...

Страница 41: ...ions IF ANY FAULT DEVELOPS THE FOLLOWING STEPS SHOULD BE TAKEN 1 Notify DEMTECH Services Inc by calling 1 888 324 9353 Overseas customers should contact the local DEMTECH authorized service center Ple...

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