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Rev. A, October 2020 

Page 1   

 

 

 

 

 

                         Pro-Tester Hi-Pull Operator’s Manual 

 

 

1

 

Safety Precautions 

 

Safety precautions for operating personnel and equipment: 

 

WARNING  1

:  Operating  personnel  should  perform  only  the  procedures  described  and 

recommended  in  this  manual.  Only  qualified  service  personnel  familiar  with  electrical 

shock hazards  and  mechanical  entanglement  hazards  present  inside  the  equipment  should 

perform disassembly or corrective maintenance of the equipment. 

 

WARNING 2

: To avoid shock hazards, the equipment must be grounded with an adequate 

earth ground in accordance with local and national electrical codes. 

 

WARNING  3

:  The  locations  of  potentially  dangerous  voltages  and  other  hazards  are 

identified and labeled on the equipment.  Be careful to observe these warnings when installing, 

operating, maintaining or servicing the equipment.  Observe all warnings in this manual. 

 

WARNING 4

: Make sure to turn off the equipment power and remove the ~ (AC) line cord 

from the power outlet before attempting to service the equipment.  Do not perform service 

unless you are qualified and trained to do so. 

 

WARNING 5

: This product is intended for operator attended operation only.  This product 

should never be left unattended at any time while it is plugged in and the power is turned on.  

Incorrect use of the product such as overheating of the material can present a fire and explosion 

hazard, especially near combustible materials and explosive gases. 

 

WARNING 6

: This product is intended for operation in dry environments only.  Higher 

humidity environments should be kept non-condensing by avoiding large temperature swings. 

 

WARNING 7

: Do not touch the main housing, air nozzle and/or output molten material when 

they are hot as they can cause burns.  After use allow sufficient time for the product to cool to 

room temperature before handling and stowing.  Do not point or direct the hot air flow and the 

output molten material in the direction of personnel. 

 

CAUTION  1

: Observe the precautions given on the equipment and within this manual to 

prevent damage to the equipment. 

 

CAUTION 2

: Before connecting the equipment to its electrical power source, check that the 

~ (AC)  voltage,  frequency  and  current  to  be  supplied  to  the  equipment  are  correct  and 

match the serial plate affixed to the system. 

 

CAUTION  3

:  Use  proper  handling  and  packaging  procedures  for  Electro-Static  Discharge 

(ESD) sensitive Printed Circuit Boards (PCB’s).  Assume that all PCB’s  are sensitive to 

potential damage from ESD. 

 

CAUTION 4

: Unauthorized personnel should not remove from the equipment those panels or 

covers that are provided for protection and/or require a tool to remove. 

Содержание Pro-Tester Hi-Pull

Страница 1: ...Pro Tester Hi Pull Pro Tester HP Operator s Manual Model Number T 0100HP A Revision A ...

Страница 2: ...Rev A October 2020 Page ii Pro Tester Hi PullOperator s Manual This page is intentionally without content ...

Страница 3: ...nformation retrieval system or otherwise without prior written permission of DEMTECH Services Inc Notice Patents have been granted and or patent applications are pending or are in the process of preparation on all DEMTECH Services Inc developments The material in the manual is for informational purposes only and is subject to change without notice DEMTECH Services Inc assumes no responsibility for...

Страница 4: ... 2 Maintenance 2 3 GENERAL PRODUCT DATA 3 4 SITE PREPARATION 4 5 UNPACKING INSTALLATION INSTRUCTIONS 4 5 1 Unpacking and Preparation 5 5 2 Electrical Plug Connection 5 5 3 Control Panel 7 5 4 Loading Samples 9 5 5 Settings 10 5 6 Elongation Definition 10 6 FACTORY SERVICING 13 7 USER INTERFACE MENU TREE 13 8 SYSTEM WIRING DIAGRAM 14 9 PRO TESTER HI PULL TM WARRANTY 14 ...

Страница 5: ...ny time while it is plugged in and the power is turned on Incorrect use of the product such as overheating of the material can present a fire and explosion hazard especially near combustible materials and explosive gases WARNING 6 This product is intended for operation in dry environments only Higher humidity environments should be kept non condensing by avoiding large temperature swings WARNING 7...

Страница 6: ... and regulations However improper use or abuse may lead to hazardous conditions for the user or other personnel or cause damage to the tensiometer Always keep this manual with the Pro Tester TM at or near the location where the tensiometer is being used so that it can be referred to quickly and easily The technician assigned to operate this tensiometer must have read through and become familiar wi...

Страница 7: ... one button operation combined with automatic return saves time The enclosed controller system is easy to maintain You can be assured the Pro Tester TM has been built using the highest quality materials available which include Billet Aluminum and ground and hardened steel DEMTECH Services Inc strives to make our systems easy to use and built to last Just like all other DEMTECH Services Inc product...

Страница 8: ... detailed unpacking and installation instructions provided in this manual 5 Unpacking Installation Instructions This section contains instructions for the unpacking placement and installation of the Pro Tester TM Carefully review the following information sub sections and each procedure before beginning unpacking and installation of the system The Pro Tester TM comes complete in a reusable portabl...

Страница 9: ...avoid injury and or damage to the system be sure to use adequate care when lifting removing or replacing the system into the shipping transport container e You may operate the system from within the shipping transport container or remove it and place it in an appropriate location suitable for the testing you intend to perform 5 2 Electrical Plug Connection a Verify proper operation of the Pro Test...

Страница 10: ...the grip head in left to find the home position then out right to calibrate travel speed After a short pause the grip will then move back in left and stop at the A or B grip separation position depending on which is selected on the Control Panel This procedure verifies the Pro Tester TM is in good working condition If the system performs as described you are now ready to operate the system If the ...

Страница 11: ...Pull Operator s Manual 5 3 Control Panel The User Interface Control Panel is the main operator interface device for operating the Pro Tester TM Each component of the Control Panel is identified below refer to Figure 5 3 Figure 5 3 A B C D E F ...

Страница 12: ...em and is used to change various settings during Menu Mode operation refer to Section 6 5 c Grip Start Position Toggle Switch A B This switch allows the user to select between one of two grip separation settings This allows quick transition from one separation length to another Grip separations A and B can be set through the Menu Mode refer to Section 6 5 d Test Yes This button is used to initiate...

Страница 13: ...r clockwise open The sample is prepared by bending the ends to be clamped so they can be easily loaded into the grips Load the sample from the top of the grip until the sample rests against the stop tabs then apply the left and right grip clamps refer to Figure 5 4 If loading a 4 100 mm test coupon align the edges of the sample with the edges of the grip frame in order to center the coupon The sto...

Страница 14: ...you want to access Once located follow the tree back to the top level Next utilizing the user interface on the Pro Tester TM proceed back down through the menu structure using the drawing as a guide to access the particular screen you want 5 6 Elongation Definition If you intend to use the strain elongation feature of the Pro Tester TM tensiometer it is important to understand both the definition ...

Страница 15: ...r this test d Gauge Length GL This is the base value used by the Pro Tester TM for determining elongation percentage It is the Grip Separation once the initial tension value has been reached minus the Weld Width GS WW GL For example if your Grip Separation was 4 inches and your Weld Width was 1 1 2 inches then your Gauge Length would be 2 1 2 inches 4 1 5 2 5 It is this value that is used to deter...

Страница 16: ...Rev A October 2020 Pro Tester Hi Pull Operator s Manual Page 12 Figure 6A Figure 6B Figure 6C Figure 6 ...

Страница 17: ...M to DEMTECH Services Inc at DemTech Services Inc Ship to address 6414 Capitol Avenue Diamond Springs CA 95619 U S A 7 User Interface Menu Tree Refer to Page 15 for the Pro Tester Hi Pull TM Menu Tree drawing This drawing can be very helpful if you are trying to find a particular function or setting you wish to access Use the drawing to locate the particular item you want to access Once located fo...

Страница 18: ... Refer to Page 16 for the Pro Tester TM System Wire Diagram This drawing can be very helpful in identifying and or troubleshooting basic wiring or interconnection issues related to the Pro Tester TM 9 Pro Tester Hi PullTM Warranty See page 17 for the DEMTECH Services Inc product warranty ...

Страница 19: ...Rev A October 2020 Page 15 Pro Tester Hi Pull Operator s Manual Figure 7 1 T 0100HP A M001 ...

Страница 20: ...Rev A October 2020 Pro Tester Hi Pull Operator s Manual Page 16 Figure 8 1 ...

Страница 21: ...been subjected to abuse accident or other abnormal conditions IF ANY FAULT DEVELOPS THE FOLLOWING STEPS SHOULD BE TAKEN 1 Notify DEMTECH Services Inc by calling 1 888 324 9353 Overseas customers should contact the local DEMTECH authorized service center Please be prepared with the model number serial number and full details of the difficulty Upon receipt of this information service data or shippin...

Страница 22: ...Rev A October 2020 Pro Tester Hi Pull Operator s Manual Page 18 END OF OPERATOR S MANUAL ...

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