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Page 17

MODEL DA91 ACTUATOR PARTS BREAKDOWN

5398 Master Cylinder Repair Kit

(gasket 05681 included)

2î Lever Lock Coupler

RATED AT 6000#

not included

REF.

NO.

PART NO.

QTY.

DESCRIPTION

Model 91 ACTUATOR PARTS LIST

1.

09417

1

6000# 2" Lever Lock Coupler (zinc plated)

2.

01896

3

1/2"-13UNC x 4" Hex Head Bolt (gr.5)

3.

02178

3

1/2"-13UNC Nylon Insert Lock Nut

4.

05426

1

Front Shock Pin (drop  tube actuators)

5.

11079-95

1

Drop Tube Actuator Slider (plated)

6.

SB12426

1

Damper/ Shock

7.

11164-95

1

3 Bolt Mount Outer Case (plated)

8.

05424

2

5/16" External Tooth Lock Washer

9.

02363

2

5/32" x 1 1/4 Cotter Pin(Qty 3 w/drop tube)

**10.

05408

1

3/32" Cable with hooks

11.

SB10555

-

Replacement S-Hooks ONLY

**12.

05693-95

1

Emergency Lever Spring (plated)

13.

05961

2

5/16"-18UNC x 5/8" Hex Head Bolt (gr.5)

14.

00618

4

1/4-20UNC x 2" Hex Head Bolt (gr.5)

15.

00057

4

1/4"  Lock Washer

**16.

05951

1

Emergency Lever Assembly

17.

03876

1

Master Cylinder Cap w/ Diaphragm & O-ring

-

05849

1

O-Ring Only (not shown)

18.

05977

1

Push Rod Assembly

19.

00062

4

1/4

”

-20 UNC Hex Nut

20.

09153

-

Plastic Master Cyl. Gasket ONLY

21.

10616

1

Master Cylinder

-

11190

-

Master Cylinder

22.

SB12098

1

.018 Connector Orifice (Drum Brakes)

-

05679

1

Inverted Flare Adapter (Disc Brakes)

23.

03866-95

1

Lever Guide (plated)

24.

05687

1

Master Cylinder Protective Boot

25.

05986-95

1

Connecting Pin (plated)

26.

10965

1

Upper Slider

27.

10966

1

Lower Slider

28.

10967

2

Side Spacers

-

5401

-

Lever Replacement Kit (incl. items w/**)

-

5650

-

Master Cyl. Replacement Kit (drum)

-

5495

-

Coupler Repair Kit

23

**16

22

20

21

19

17

24

13

14

11

9

**10

6

4

3

2

7

5

15

1

8

Please order replacement parts by PART NO. and DESCRIPTION

2

8

9

14

15

18

19

25

26

27

28

28

**12

9

BLEEDING THE SYSTEM

The first requirement for safe, sure hydraulic braking is the use
of quality brake fluid.  Use only DOT-3 or DOT-4 brake fluid from
a sealed container.

If pressure bleeding equipment is available, follow the
manufacturerís instruction in bleeding the system.

If system must be bled manually, proceed as follows:  Fill
master cylinder with fluid.  Install bleeder hose on first wheel
cylinder to be bled.

Have loose end of hose submerged in brake fluid in glass
container to observe bubbling.

By loosening the bleeder screw located in the wheel cylinder
one turn, the system is open to the atmosphere through the
passage drilled in the screw.  Pump actuator with long steady
strokes.  The bleeding operation is completed when bubbles
no longer rise to the surface of the fluid.  Be sure to close
bleeder screw securely.

Repeat bleeding operation at each wheel cylinder.  During the
bleeding process, replenish the brake fluid, so the level does
not fall below the 1/2 full level in the master cylinder reservoir.
After bleeding is complete, make sure master cylinder reser-
voir is filled and filler cap is securely in place.

After the bleeding operation has been completed, apply pres-
sure to the system and check the whole brake system for leaks.

5495

Coupler Repair Kit

Содержание TI110 TOW DOLLY

Страница 1: ...N REPLACEMENTPARTS READ complete manual CAREFULLY BEFORE attempting operation 08 03 RD20006 Rev 3 DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 36...

Страница 2: ...2 13 Surge Brake Assembly 14 Model DA66 Actuator Parts replacemant only 14 Model DA603 Actuator Parts 15 Model DA91 Actuator Parts replacement only 16 10 Brake Cluster Parts List and Breakdown 17 Opti...

Страница 3: ...t you familiarize yourself with various safety signs type of warning and particular function related to that area that requires your SAFETY AWARENESS 3 2 1 5 REF NO PART NO DESCRIPTION SAFETY DECAL PA...

Страница 4: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or...

Страница 5: ...ts 75 to 80 ft lbs Check Lug Nut tension after the first 5 miles and periodically thereafter The ball hitch must latch securely around the ball and the safety lock pin or lever must be in position to...

Страница 6: ...height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss cross safety chains under tongue and secure to towing vehicle frame LOADING INSTRUCTIONS Refer to...

Страница 7: ...nnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft connecte...

Страница 8: ...LOADING tilted POSITION DAMAGE PREVENTION Check your vehicle manual or registration for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly...

Страница 9: ...er any tow dolly that has been altered or modified so as to affect the tow dolly s operation performance or durability or that has been modified to change the intended use of the tow dolly In addition...

Страница 10: ...579 95 2 Pivot Bushing 46 04825 1 3 8 I D x 1 2 O D Grommet 47 02574 95 1 Lock Pin Tongue 48 02583 1 3 16 x 1 1 4 Roll Pin 49 04780 26 1 Undercarriage 09533 26 for TI110SB 50 02209 8 7 16 20UNF Hex Nu...

Страница 11: ...N 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 1920 20 21 22 23 26 27 30 31 32 40 41 41 42 42 43 43 44 44 45 45 47 48 49 50 51 52 53 54 55 56 57 58 59 59 60 61 62 62 63 64 65 66 67 68 69 70 71 71 72 73...

Страница 12: ...op with the 7 16 x 1 1 4 bolt 16 flatwasher and locknut 6 When assembling the tie down strap to the tow dolly winch make sure the tie down strap does not contain any twists and the overlaps are to the...

Страница 13: ...ck of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 30 flatwasher 31 pivot bushing 32 and locknut 33 Hold up the front end the end with the smaller hole of each braci...

Страница 14: ...Kit w gasket 5495 Coupler Repair Kit DA66 ACTUATOR PARTS REPLACEMENT ONLY 8606701 1 Brake Actuator complete incl ref 1 24 ACTUATOR PARTS LIST 2 24 6 6 22 23 2 21 1 11 12 7 7 5 10 10 2 2 3 18 19 19 13...

Страница 15: ...8 16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slid...

Страница 16: ...Gr5 x 1 2 Hex Hd Bolt 5 05424 2 5 16 External Tooth Washer 6 SB9776 1 Wheel Cylinder Assembly Right SB9777 1 Wheel Cylinder Assembly Left 7 05431 1 Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1...

Страница 17: ...28 10967 2 Side Spacers 5401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order repla...

Страница 18: ...1 ReplacementHandle 2 01738 1 Strap Assembly includes strap hook 3 02207 1 3 8 18UNC x 3 Hex Hd Bolt gr 5 4 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 5 00059 2 3 8 Flatwasher 6 02592 3 3 8 16UNC Nylon...

Страница 19: ...EF PART QTY NO NO REQ D DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 7 9 9 8 6 8 9 1 14 15 COLOR CODE FOR WIRING HARNESS WHITE...

Страница 20: ...Page 20...

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