RD20024
Page 11
5. Lay the bracing struts (#5) out along the tow dolly tongue
with the back end (the end with the larger hole in it) of
the bracing strut toward the main frame. Loosely bolt the
back of each bracing strut to the trailer frame as shown
using 1/2” x 1-1/2” grade 5 bolt (#6), flatwasher (#7), pivot
bushing (#8) and locknut (#9). Hold up the front end
(the end with the smaller hole) of each bracing strut to
the tongue and secure with two 5/8” x 1-1/4” epoxied hex
head bolts (#10) and nut plate (#19). Torque the 1/2” x
1-1/2” bolt with the pivot bushing to 75 ft. lbs. Torque the
two 5/8” x 1-1/4” epoxied hex head bolts to 100 ft. lbs.
6. Attach the tilt bed ramps (#11) as shown using four 1/2”
x 1-1/4” grade 5 bolts (#12), flat washer (#7) and lock
nuts (#9), two on each side of each ramp, and then three
7/16” x 1” grade 8 bolts (#13) and lock nuts (#14) on the
top of each ramp. Torque 7/16” bolts to 80 ft. lbs. and
torque 1/2” bolts to 75 ft. lbs.
7. Attach rear tire stop (#15) as shown using two 3/8” x
1-1/4” grade 5 bolts (#16), flat washers (#17) and lock nuts
(#118). These 3/8” x 1-1/4” bolts will also go through the
tilt bed ramps. Torque 3/8” x 1-1/4” bolts to 35 ft. lbs.
8. Repeat steps 6-7 for other side.
1. Place the main frame (#1) on blocks or some other sturdy
support so that the frame rests approximately 8” - 10” off
the ground.
2. With an assistant, place tongue assembly (#2) into main
frame channel and position latch on tongue approximately
3” from front of channel. Clamp tongue to main frame and
support front of tongue.
3. Locate the four bullet connectors extending out the back
of the tongue and plug into the connector protruding from
under the main frame channel. Plug into the flat four con-
nector by matching the colors. Do not cross colors when
making this connection. Make sure that the two pigtails
for the license plate bracket are out.
4. With an assistant, mount the tongue assembly (#2) to
the front of the Kar Kaddy main frame and use a 5/8” x
4-1/2” grade 5 bolt (#3) and lock nut (#4)(torque to 50 ft.
lbs). Do not torque over 50 ft. lbs. or bed will not tilt.
NOTE:
Brake line and wiring must be above bolt. Tem-
porairly remove brake tee guard to connect brake hose
to brass tee, then replace guard and tighten bolt.
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Tongue & Ramp Assembly Instructions
Содержание KAR KADDY 3
Страница 1: ...RD20024 Rev 3 03 20 KAR KADDY 3 KK370SB ...
