Demco 500 SS Скачать руководство пользователя страница 16

Page 16

AG20046

BACkPlAtE inStAllAtion

Mount the backplate to the spindle flange. In mounting 
the brake, be sure the hydraulic wheel cylinder is at the 
top.  Brakes are also marked as “RIGHT” and “LEFT”. The 
brake designated as “LEFT” travels on the driver’s side 
of the road.

 

BRAkE linE inStAllAtion

Use care in forming tubing to avoid sharp bends or kinks.  
Use double flare steel tubing to assure tight leakproof 
connections.    This  must  be  done  by  a  certified  brake 
shop.  Anchor all hydraulic lines at two foot intervals to 
prevent  chafing  and  vibration.    Use  hydraulic  rubber 
hose at points of flexing.  Anchor hose ends to avoid 
stress on tubing. 

BRAkE ADJUStMEnt

Before removing the ground stand jacks, adjust the brakes. 
Uni-servo brakes must be adjusted periodically to assure 
having brakes when they are applied.  Insert a brake adjusting 
tool or a screwdriver into the slotted hole. With the handle up 
and the bit down and against the adjusting nut, pull down on 
the handle. While spinning the wheel adjust the cog wheel 
up until you cannot rotate the wheel forward. Then back off 
the adjusting wheel 20 notches.

ALWAYS  ROTATE  DRUM  IN  DIRECTION  OF  FORWARD 
ROTATION ONLY.

BRAkE DRUM MAintEnAnCE

  Brake drums must be reground if abnormal wear is found, 

such as brake shoe hitting brake drum once lining is gone, 
rivets hitting brake drums and or brake drums out of round.  
NOTE: Maximum diameter allowed 13.060”

BRAkE SEt-UP

1. Attach brake line to master cylinder outlet. Make sure all 

connections are tight.

2. Fill the master cylinder from a sealed container of DOT 3 

or 4 brake fluid.  A pressure type brake bleeder may be 
used.  If one is not available, you can bleed the system 
manually as follows.

3. After the master cylinder has been filled, remove the flat 

spring behind the emergency lever. Pull forward on the 
lever to pump the master cylinder. Use short strokes until 
bubbling stops in the master cylinder.

   Bleed the rear axle first. Install bleeder hose on the bleeder 

valve on the first wheel with other end of the hose in a 
clear container partially filled with brake fluid.  

RIGhT (double flare)

WRoNG

 

 

 

WARNING: 

To Prevent serious Injury or death

Saltwater, granular fertilizers and other corrosive materials are destructive to metal.  To prolong the life of a braking 
system used under corrosive conditions, we recommend that the actuator be flushed periodically with a high pressure 
water hose.  Be sure to re-grease bearings and oil all moving parts after the unit has dried.  At the end of the season, 
when unit is to be stored, remove the brake drums and clean inside the brakes.  Pack wheel bearings before drum is 
installed.

BRAkE SyStEMS

REPlACEMEnt PARtS AnD MAintEnAnCE

Содержание 500 SS

Страница 1: ...AG20046 Rev 2 02 19 gravity flow wagon 500 SS 650 SS 750 SS...

Страница 2: ...uffocation Do not exceed 20 miles per hour when towing wagon Thank you for purchasing a Demco Gravity Flow Wagon We feel you have made a wise choice and hope you are completely satisfied with your new...

Страница 3: ...situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Indica...

Страница 4: ...erve all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question don t try it Lighting and marking It is...

Страница 5: ...visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in e...

Страница 6: ...problems Follow maintenance safety procedures Following operation Following operation or when unhitching stop tractor or towing vehicle set brakes shut off engine and remove ignition key Store unit in...

Страница 7: ...in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use safety support and block whe...

Страница 8: ...heck tire pressure regularly 365bu 5 8 18UNF Grade 5 Torque to 150 ft lbs Nut or Bolt Torques Tire Pressure for all 365 450 550 650 750 Bushel Gravity Flow Wagons 60 psi ITEM PART QTY DESCRIPTION 1 AA...

Страница 9: ...ide Replace hardware with same grade bolt NOTE Unless otherwise specified high strength Grade 5 hex bolts are used throughout assembly of equipment 5 66 66 5 5 66 Bolt Torque for Standard bolts A GRAD...

Страница 10: ...the factory to not overturn If adjustment is required be careful that tires will not turn into the box frame NOTE 500 BUSHEL DOES NOT INCLUDE FRONT BRAKES 1 Tighten castle or slotted hex nut to initia...

Страница 11: ...BRAKE CLUSTER 2 27 07911 RIGHT 13 BRAKE CLUSTER 2 Please order replacement parts by PART NO and DESCRIPTION ITEM PART DESCRIPTION QTY 28 08097 SET SCREW 313NC X 50 2 29 09326 30 SPRING LIFT ASSIST PL...

Страница 12: ...and Emergency Lever Spring then pull the lever out of the tongue through the slot on the side c Install the new Emergency Lever from the through the slot in the tongue Attach the new Emergency Lever...

Страница 13: ...0 GR 5 HEX 2 18 05679 BRAKE FITTING 125 FULL FLOW 1 SB12099 BRAKE FITTING 031 ORIFICE 500 1 19 05693 95 SPRING SAFETY LEVER 1 20 05951 95 EMERGENCY LEVER 1 Please order replacement parts by PART NO an...

Страница 14: ...STING HOLE 2 6 05961 5 16 18UNC X 5 9 HEX HEAD BOLT 2 7 05424 5 16 EXTERNAL TOOTH WASHER 2 8 05431 BLEEDER REPLACEMENT 1 9 SB10961 95 SHOE GUIDE 1 10 CUP SHOE HOLD DOWN NOT AVAILABLE 4 11 SPRING SHOE...

Страница 15: ...97 1 13 SB7764 CLIP BRAKE HOSE RG650 750 2 14 SB7785 FTG TEE 188 UNION W MTG BRACKET 500 USES QTY OF 1 3 SBD10 FEMALE TO FEMALE 188 UNION 500 1 Please order replacement parts by PART NO and DESCRIPTIO...

Страница 16: ...s found suchasbrakeshoehittingbrakedrumonceliningisgone rivetshittingbrakedrumsandorbrakedrumsoutofround NOTE Maximum diameter allowed 13 060 BRAKE SET UP 1 Attach brake line to master cylinder outlet...

Страница 17: ...nd click The lever should be approximately straight up and down Now try to rotate each of the four wheels in a forward rotation You should not be able to rotate the wheels forward If you can then rele...

Страница 18: ...Page 18 AG20046 500 SS BUSHEL WAGON PARTS REPLACEMENT PARTS...

Страница 19: ...BOX 2 11 14362 WINDOW GASKET SEAL 2 12 16258 BOLT 375NC X 75 GR5 HEX FLG 144 13 16259 BOLT 375NC X 1 00 GR5 HEX FLG 42 14 16260 NUT 375NC NYLON LOCK FLG 180 15 16339 80 WAGON LADDER 1 16 16343 80 LAD...

Страница 20: ...Page 20 AG20046 650 SS BUSHEL WAGON PARTS REPLACEMENT PARTS...

Страница 21: ...1 00 GR5 HEX FLG 46 14 16260 NUT 375NC NYLON LOCK FLG 220 15 16339 80 WAGON LADDER 1 16 16341 80 LADDER MOUNT LEFT 1 17 16342 80 LADDER MOUNT RIGHT 1 18 16343 80 LADDER MOUNT UPPER RIGHT 1 19 16344 80...

Страница 22: ...Page 22 AG20046 750 SS BUSHEL WAGON PARTS REPLACEMENT PARTS...

Страница 23: ...OW GRAVITY FLOW BOX 4 11 14362 WINDOW GASKET SEAL 4 12 16258 BOLT 375NC X 75 GR5 HEX FLG 196 13 16259 BOLT 375NC X 1 00 GR5 HEX FLG 46 14 16260 NUT 375NC NYLON LOCK FLG 236 15 16339 80 WAGON LADDER 1...

Страница 24: ...order replacement parts by PART NO and DESCRIPTION ITEM PART DESCRIPTION QTY 28 16379 PLASTIC DOOR RAIL 2 29 16380 95 DOOR ROD 1 30 16381 80 LOCK HANDLE 1 31 16382 80 DOOR OPENER WHEEL 1 32 16383 30...

Страница 25: ...PTION 7 0 3 57 6 5 37 21 47 2 7 1 5 2 7 1 5 2 7 1 187 1 2 1 16 57 1 1 21 16 57 2 187 7256 21 286 1 66 0 2 17 1 7256 21 5 7256 21 1 1 7256 21 1 1 7256 21 211 725 1 86 1 7256 21 286 1 66 0 24 22 21 20 1...

Страница 26: ...0 SMV HOLDER 1 20 16349 80 LIGHT COVER 3 21 16447 WIRE HARNESS 1 22 16448 CHUTE LIGHT SWITCH 1 23 16449 7 WIRE PLUG CORD 15 1 24 16618 CLEARANCE LIGHT HARNESS 1 25 16619 REAR LIGHT HARNESS 1 Please or...

Страница 27: ...LG 4 9 16260 NUT 375NC NYLON LOCK FLG 4 10 16266 80 FENDER MOUNT FRONT SLOPE SIDE 1 11 16269 FENDER FRONT W HOLES 2 12 16270 FENDER REAR W HOLES 2 13 16271 80 INSIDE FENDER MOUNT 10 14 16273 80 FENDER...

Страница 28: ...RAL OPERATIONS OF GRAVITY WAGON Be sure to read all warnings caution and important labels on equipment they are designed for your safety and for longer life of equipment Periodically check all bolts a...

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