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EV Ultra

 Fast Charger Before installation

 

Before installation

 

3.1 

Safety requirements 

Be sure to preview the standard operating procedures (SOP) and ensure local building and electrical codes 
are reviewed before installing the EV Ultra fast charger. 

The EV Ultra fast charger should be installed by a trained technician according to the instruction manual and 
local safety regulations. 

Use appropriate protection when connecting to the main power distribution cable. 

3.2 

Recommended tools 

The following tools are recommended for the EV Ultra fast charger installation: 

(1x) No.2 Philips screw driver 

M10 hexagon screw (optional for OPI2020) 

M10 flat washer (optional for OPI2020) 

M10 or M12 expansion bolts  

(1x) concrete drill  

(1x) wire cutters  

(1x) 17mm ratcheting wrench for the base 

(1x) RJ45 crimping tool 

RJ45 connectors 

3.3 

Important safety instructions 

 

Save these Instructions. 
 

 

The EV Ultra fast charger should be installed only by a licensed contractor, and/or a licensed 
electrician in accordance with all applicable state, local and national electrical codes and 
standards. 
 

 

Before installing the EV Ultra fast charger, review this manual carefully and consult with a 
licensed contractor, licensed electrician and trained installation expert to ensure compliance 
with local building practices, climate conditions, safety standards, and state and local codes. 

 

Warning!

 Danger of electrical shock or injury. Turn OFF power at the panel board or load center 

before working inside the equipment or removing any component. Do not remove circuit protective 
devices or any other component until the power is turned OFF. 

 

Caution!

 TO AVOID DAMAGE TO THE CHARGER OR PERSONAL INJURY, MAKE SURE THE 

INSTALLATION LOCATION IS ABLE TO SUPPORT THE WEIGHT OF THE ULTRA FAST 
CHARGER. 

Содержание EV Ultra

Страница 1: ...www deltapowersolutions com Installation manual EV Ultra Fast Charger...

Страница 2: ......

Страница 3: ...cable cross section 5 4 1 2 Required cable length 6 4 2 LAN cabling 7 4 3 Load management connection 7 4 4 Load management cabling 7 4 5 Required distances and dimensions 8 4 5 1 Wall distance 8 4 5 2...

Страница 4: ...Responsible Changes 26 10 2018 3 0 MKLs Included change log 2 11 2018 3 1 MKLs Added clarification for IP connection 29 11 2018 3 2 MKLs Updated circuit breaker rating and cable cross section accordin...

Страница 5: ...tallation procedures follow local building codes and safety standards The information provided in this manual in no way exempts the user of responsibility to follow all applicable codes or safety stan...

Страница 6: ...1x RJ45 crimping tool RJ45 connectors 3 3 Important safety instructions Save these Instructions The EV Ultra fast charger should be installed only by a licensed contractor and or a licensed electrici...

Страница 7: ...low points the recommended fusing and cable cross section The site planning process must count with local regulations and codes exact fusing cable type and manufacturer It is recommended to ask Delta...

Страница 8: ...gs AC 43kW and AC 22 kW Note Cable cross section is based on IEC 60364 5 52 2011 standard Cu conductor multi core cable 3 live cores PVC insulation in the earth D2 case Site specific conditions must b...

Страница 9: ...ion Installation of the load management equipment should be allowed in power meter room o In close distance to power meter o Box size 20x40x30cm D x W x H o AC power supply available Cable connection...

Страница 10: ...4 5 1 Wall distance Device is equipped with door on every side Therefore it cannot be installed close to obstacles that could limit access to EV Ultra Fast Charger Safe distance between closed unit a...

Страница 11: ...ected against accidental damages by protection poles installed in front of device Available space for installation is limited due to required maintenance tasks and necessity to access device Position...

Страница 12: ...h dedicated cable glands Dimensions of the cable entry are visible in pictures below Cable should be prepared inside the footprint of the EV quick Charger Picture below shows dimensions of the plinth...

Страница 13: ...EV Ultra Fast Charger Site preparation 11 Figure 4 Cable entry zone front view...

Страница 14: ...for the installation Prepare the concrete base for EV Ultra fast charger according to the figure below The dimensions of the concrete base should allow installation of the cabinet s plinth on it exter...

Страница 15: ...e installation 13 Figure 6 Installation dimensions AC connections Prepare holes for 4 x M10 Anchor bolts Remove plinth hatches seen in figure below Figure 7 Remove plinth hatches Terminal block L1 L2...

Страница 16: ...ing for the installation Lift the charger up and put on concrete Figure 8 Lifting cabinets by crane Fix the anchors with nuts Provide cables to distribution through cable glands bottom plate Open the...

Страница 17: ...harger is equipped with Proxy system with DEEMS then the SIM card back office connection is in the RUT955 device please refer to Figure 17 Figure 10 SIM card and LAN cable Connect the AC cables with a...

Страница 18: ...especially to the cables guns and user interface to make sure they are not damaged Remove the eyebolts after installation Plug the eyebolt holes with provided plugging bolts See figure below Figure 1...

Страница 19: ...6 Commissioning Make sure that the control power breaker is open and that all power module breakers and RCDs are closed Figure 12 Control power breaker open Close main fuses Close the control power b...

Страница 20: ...e load management connection box Connect signalling device of 15 min intervals port S0 to port DI1of ioLogic R1212 device Connect signalling device of 15 min intervals port S0 to GND bar inside load m...

Страница 21: ...ogic settings Connect L N and PE cables to terminals Switch on MCB Confirm ioLogic R1212 device is signalling PWR and RDY statuses Figure 15 Load management connection box connection diagram kWh Impul...

Страница 22: ...lue terminal D port RS485 pin1 2 of RUT955 device refer to Figure 15 Figure 17 Make sure pins 1 and 2 of RS485 port on RUT955 are wired together Make sure pins 4 and 5 of RS485 port on RUT955 are wire...

Страница 23: ...andatory to limit transients energy absorption step by step The EV Ultra fast charger contains Class II C surge arrestor Dehn model DG M TNS 275 Recommended lightning protection in the main distributi...

Страница 24: ...RJ45 connectors In case above rules do not apply to your case please contact Delta for further clarification 9 1 Sites with 1 EV Ultra Fast Charger Sites with only single EV Ultra Fast Charger can use...

Страница 25: ...P service which can influence other networks 9 1 2 Wireless connection SIM card should be installed for wireless connection Connection scheme is visible in below Figure 19 The type of SIM card must be...

Страница 26: ...using RJ45 connectors following Ethernet standard Ends of the cables should be labelled to clearly identify communication cable for each EV charger Figure 20 Connection scheme for site with more than...

Страница 27: ...efficient solutions for a better tomorrow and our businesses encompass Power Electronics Energy Management and Smart Green Life Delta has sales offices manufacturing facilities and R D centers worldwi...

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